Double-station brake disc machining feeding and discharging manipulator tool and double-station brake disc feeding and discharging system

Abstract

The utility model discloses a double-station brake disc machining feeding and discharging mechanical arm tool and a double-station brake disc feeding and discharging system, and relates to the technical field of brake disc machining. The double-station brake disc machining feeding and discharging mechanical arm tool comprises a connecting beam, a connecting disc is arranged in the middle of the connecting beam, and the two ends of the connecting beam are each provided with a pickup disc; the pickup disc comprises a connecting body, a plurality of supporting arms are arranged on the circumference of the connecting body, and the included angle between every two supporting arms is 120 degrees. The brake disc carrying device has the advantages that the brake disc carrying efficiency can be improved within the same unit time through double stations, the brake disc carrying device is simple in structure and convenient to use, the service life of the brake disc carrying device is prolonged, and the service life of the brake disc carrying device is prolonged. The double-station brake disc feeding and discharging system comprises a multi-axis mechanical arm and the double-station brake disc machining feeding and discharging mechanical arm tool, the connecting disc is connected with the executing end of the multi-axis mechanical arm, and the double-station brake disc feeding and discharging system has the beneficial effects that the working efficiency is improved, and the labor intensity is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline support technical field especially double -position brake disc machine processing feeding and discharging mechanical hand tool, double -position brake disc feeding and discharging system. BACKGROUND

[0002] Brake disc, simply speaking, is a round dish, and it is also rotating when the car is running. The brake caliper clamps the brake disc to generate braking force, and it clamps the brake disc to slow down or stop when the brake is pressed. The brake disc has good braking effect and is easier to maintain than the drum brake.

[0003] The utility model discloses a brake disc processing auxiliary mechanical hand on November 14, 2023, and the announcement day is CN 220007827 U, and discloses a kind of brake disc processing auxiliary mechanical hand, the auxiliary mechanical hand includes the mounting seat being set in lower part;Horizontal shift motor is arranged on the upper portion of the mounting seat;Horizontal shift slide is arranged on the upper portion of the horizontal shift motor;Vertical plate is arranged on the side of the horizontal shift slide downward portion;Vertical shift motor is arranged on the outer side of the vertical plate;Vertical shift slide is arranged on the outer side of the vertical shift motor;Clamping motor is arranged on the outer side of the vertical shift slide;Two clamping plates are arranged on the both sides of the clamping motor;Brake disc is clamped in the inner side of the clamping plate;

[0004] The utility model patent replaces artificial by auxiliary mechanical hand, greatly improves the efficiency of brake disc handling and saves labor force;

[0005] But the patent also exposes a problem in the implementation process: the patent uses single-station mechanical hand to carry brake disc, and can only carry one brake disc each time, but the mechanical hand transfers the brake disc to the next station after grabbing it, and then returns for secondary grabbing. A certain period of time is required during this period. Compared with multi-station mechanical hand, the work efficiency is obviously reduced in the same unit time, especially in the current environment of high labor cost and low profit in manufacturing industry. Production efficiency will directly affect the cost and survival of enterprises.

[0006] Therefore, double-station brake disc machining feeding and discharging mechanical hand tool and double-station brake disc feeding and discharging system are needed to further improve the handling efficiency of brake disc and reduce production cost on the basis of the original. UTILITY MODEL CONTENTS

[0007] In view of the above technical problems, the utility model provides double-station brake disc machining feeding and discharging mechanical hand tool and double-station brake disc feeding and discharging system to solve the problem of low work efficiency in the same unit time caused by single-station handling mechanical hand of existing brake disc.

[0008] The above technical purpose of the utility model is realized by the following technical scheme:

[0009] The double-station brake disc machining feeding and discharging mechanical hand tool comprises a connecting beam, a connecting disc is arranged in the middle of the connecting beam, and one pickup disc is arranged at each end of the connecting beam; and two pickup discs can simultaneously realize pickup and transfer of two brake discs.

[0010] The pickup disc comprises a connecting body, a plurality of support arms are circumferentially arranged on the connecting body, and the included angle between the plurality of support arms is 120 degrees.

[0011] The support arm is detachably provided with an electric control magnetic attraction device, a plurality of electric control magnetic attraction devices are located on a virtual circle, and the length of the connecting beam is greater than the minimum distance between the two virtual circles.

[0012] Further, a fixed long hole is formed in the length direction of the support arm, and the electric control magnetic attraction device is bolted to the support arm through the fixed long hole.

[0013] Further, the pickup disc and the connecting beam are detachably connected.

[0014] Further, a plurality of threaded holes are formed in the connecting body, and the connecting body and the connecting beam are bolted through the threaded holes.

[0015] Therefore, the beneficial technical effects are as follows:

[0016] By arranging the pickup disc at the two ends of the connecting beam, the double-station pickup and carrying are realized through the adsorption of the electric control magnetic attraction device on the brake disc during pickup and carrying of the brake disc, the carrying efficiency of the brake disc in the same unit time is obviously improved compared with the original single-station, and the production cost of the brake disc is further reduced.

[0017] The double-station brake disc feeding and discharging system comprises a multi-axis mechanical hand and the double-station brake disc machining feeding and discharging mechanical hand tool, and the connecting disc is connected with the execution end of the multi-axis mechanical hand.

[0018] Therefore, the beneficial technical effects of the utility model are as follows:

[0019] Through the connection with the multi-axis mechanical hand, the multi-axis mechanical hand is used to provide power during carrying of the whole tool, so that the labor intensity is reduced and the work efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 is a schematic view of the connecting beam and the associated structure;

[0021] Figure 2 is Figure 1 is a schematic view from another angle;

[0022] Figure 3 is a structural schematic view of the pickup disc;

[0023] Figure 4 is another embodiment of the schematic diagram.

[0024] The figure mark: 1, connecting beam; 2, connecting disc; 3, pickup disc; 4, electric control magnetic suction device; 5, multi-axis manipulator; 6, connecting body; 7, support arm; 8, fixed long hole. DETAILED DESCRIPTION

[0025] The utility model will be described below clearly and completely with examples.

[0026] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative positional relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications will also change accordingly.

[0027] In the description of the embodiments, unless otherwise explicitly specified and limited, the terms "set", "connected", etc. should be understood broadly. For example, it can be fixedly connected, or detachably connected, or integrally connected; it can be mechanically connected, or electrically connected; it can be directly connected, or connected through an intermediate medium, or the internal communication of two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0028] Embodiment one

[0029] Referring to the drawings Figures 1-3 , it is shown that the double-station brake disc machining feeding and discharging manipulator assembly includes a connecting beam 1, a connecting disc 2 is arranged on one side of the center of the connecting beam 1, and pickup discs 3 are arranged on both ends of the other side of the connecting beam 1 through bolts;

[0030] The pickup disc 3 includes a circular connecting body 6, three support arms 7 are arranged on the outer circle of the connecting body 6 in the circumferential direction, the included angle between adjacent two support arms 7 is 120 degrees, and the fixed long hole 8 is arranged on the support arm 7 along the length direction, the electric control magnetic suction device 4 is connected to the connecting arm through the fixed long hole 8, the electric control magnetic suction device 4 is specifically an industrial direct-current magnetic iron with a model number of ZYN-P49 / 21, the electric control magnetic suction device 4 can produce an adsorption effect on the brake disc in the energized state, thereby achieving the purpose of picking up and carrying the brake disc on the station, the three electric control magnetic suction devices 4 at each end of the connecting beam 1 are located on a virtual circle, and the radius of the virtual circle is adjusted according to the diameter of the brake disc through the fixed long hole 8, and the length of the connecting beam 1 is greater than the minimum distance between the two virtual circles, so that interference and collision between the brake discs during carrying can be avoided;

[0031] In use, according to the diameter size of the brake disc, the radius of the virtual circle of the three electrically controlled magnetic suction devices 4 is adjusted by the fixed length hole 8, the radius of the virtual circle is smaller than the brake disc, then the pickup disc 3 is driven by the connecting beam 1 and the end of the electrically controlled magnetic suction device 4 abuts against the side wall of the brake disc, then the electrically controlled magnetic suction device 4 is powered to generate suction force to realize pickup and carrying of the brake disc from the work station, in the process, two brake discs can be carried simultaneously through the double work stations, compared with the single work station, the carrying efficiency is greatly improved in the same unit time.

[0032] Embodiment two

[0033] Referring to the drawings Figure 4 In the implementation, the connecting disc 2 is connected with the execution end of the multi-axis mechanical hand 5, then the multi-axis mechanical hand 5 controls the body to realize movement in multiple degrees of freedom.

[0034] In carrying, the multi-axis mechanical hand 5 provides driving force for carrying of the whole brake disc, instead of manual carrying, greatly reducing the labor intensity of the workers in the carrying process, and saving labor at the same time.

[0035] The above is only a preferred specific embodiment of the utility model, and does not limit the protection scope of the utility model, therefore: equivalent changes made according to the structure, shape and principle of the utility model should be covered in the protection scope of the utility model.

Claims

1. A double-station brake disc machining feeding and discharging manipulator tool, characterized in that: The utility model relates to a kind of connecting beam (1), the middle part of the connecting beam (1) is equipped with connecting disc (2), the both ends of the connecting beam (1) are equipped with one pickup disc (3) respectively, two pickup discs (3) can simultaneously realize pickup handling to two brake discs; ​ The pickup disc (3) includes a connecting body (6), and a plurality of support arms (7) are circumferentially provided on the connecting body (6). The included angle between the plurality of support arms (7) is 120 degrees. The support arm (7) is detachably installed with an electrically controlled magnetic attraction device (4). A plurality of electrically controlled magnetic attraction devices (4) are located on a virtual circle. The length of the connecting beam (1) is greater than the minimum distance between the two virtual circles.

2. The double-station brake disc machining feeding and discharging manipulator tooling according to claim 1, characterized in that: The support arm (7) is provided with a fixed long hole (8) along the length direction. The electrically controlled magnetic attraction device (4) is bolted to the support arm (7) through the fixed long hole (8).

3. The double-station brake disc machining feeding and discharging manipulator tooling of claim 1, characterized in that: The pickup disc (3) and the connecting beam (1) are detachably connected.

4. The double-station brake disc machining feeding and discharging manipulator tooling of claim 1, characterized in that: The connecting body (6) is provided with a plurality of threaded holes. The connecting body (6) and the connecting beam (1) are bolted through the threaded holes.

5. The double-station brake disc feeding and discharging system comprises a multi-axis manipulator (5) and the double-station brake disc machining feeding and discharging manipulator tooling as claimed in any one of claims 1-4, characterized in that: The connecting disc (2) is connected to the execution end of the multi-axis robot (5).

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