Single-station brake disc machining feeding and discharging manipulator tool and single-station brake disc feeding and discharging system

Abstract

The utility model discloses a single-station brake disc machining feeding and discharging mechanical arm tool and a single-station brake disc feeding and discharging system, and relates to the technical field of brake disc machining, the single-station brake disc machining feeding and discharging mechanical arm tool comprises a body, one end of the body is provided with a connecting base, one side of the connecting base is provided with a connecting disc, one end of the body is provided with a containing opening, and the containing opening is communicated with the connecting disc. The body is provided with a notch at one end of the accommodating opening; a containing opening is formed in the body, a plurality of magnetic attraction devices are arranged on the body around the containing opening, each magnetic attraction device comprises a fixing disc, a connecting column is arranged on one side of each fixing disc, an attraction head is arranged on each connecting column, and the attraction heads achieve the attraction effect on the brake discs in the power-on state. The single-station brake disc feeding and discharging system comprises a multi-axis mechanical arm and the single-station brake disc machining feeding and discharging mechanical arm tool, the connecting disc is connected with the executing end of the multi-axis mechanical arm, and the single-station brake disc feeding and discharging system has the beneficial effect that the working efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of brake disc processing technology, and in particular to a single-station brake disc machining loading and unloading mechanical manual assembly and a single-station brake disc loading and unloading system. Background Technology

[0002] A brake disc, simply put, is a round plate that rotates when the car is moving. The brake caliper clamps onto the brake disc to generate braking force; when you press the brake pedal, it's the caliper that clamps onto the brake disc to slow down or stop the car. Brake discs offer better braking performance and are easier to maintain than drum brakes.

[0003] During the machining process, brake discs require hole machining, surface treatment, and quality inspection. However, the weight of a brake disc varies from 4 kg to 5 kg to 10 kg depending on the vehicle model. Currently, manufacturers with incomplete supporting equipment manually move the discs from one workstation to another. This prolonged handling increases the labor intensity for workers, and as their physical strength declines, the overall processing efficiency decreases. To ensure work efficiency, some manufacturers assign two workers to operate the same workstation in shifts, but this method increases labor costs and further increases production costs.

[0004] Therefore, there is an urgent need for single-station brake disc machining and unloading machinery and manual loading / unloading systems to improve the efficiency of brake disc handling and reduce labor intensity and production costs. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides a single-station brake disc machining and unloading mechanical manual loading and unloading system, which solves the problems of high labor intensity, high production costs, and low work efficiency caused by relying on manual handling of brake discs.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] A single-station brake disc machining loading and unloading machine includes a main body, a connecting seat at one end of the main body, a connecting disc on one side of the connecting seat, a circular cross-section receiving opening at the end of the main body away from the connecting seat, and a notch at the end of the main body located at the receiving opening.

[0008] The main body is provided with multiple magnetic attraction devices around the circumference of the receiving port. Each magnetic attraction device includes a fixed plate, a connecting post on one side of the fixed plate, and a suction head on the connecting post. The suction head can attract the brake disc when the power is on.

[0009] The fixing disc is provided with a fixing threaded hole at the position of the connecting column, the first fixing bolt is arranged in the fixing threaded hole, the first fixing long hole is arranged in the body along the radius extension direction of the accommodating port at the position of the first fixing bolt, a plurality of connecting holes are arranged in the rectangular shape on the fixing disc, the second fixing bolt is arranged in the connecting hole, and the second fixing long hole is arranged in the body at the position of the connecting hole and parallel to the length direction of the first fixing long hole.

[0010] Further, the plurality of magnetic attraction devices are located on a virtual circle, and the radius of the virtual circle on which the plurality of magnetic attraction devices are located is smaller than the outer diameter of the brake disc.

[0011] Further, the magnetic attraction devices are distributed on both sides of the body.

[0012] Further, the body is provided with a support near the position of the magnetic attraction device, the proximity switch is arranged on the support, and the height of the proximity switch is lower than the end of the suction head.

[0013] Further, the body is in the shape of a whole fan, and at least one rib plate is arranged between the body and the connecting seat.

[0014] Therefore, the single-station brake disc feeding and discharging system has the beneficial technical effects that:

[0015] By arranging the accommodating port and the notch on the body, the whole body and the magnetic attraction device can be placed at the bottom of the brake disc during the handling of the brake disc, the brake disc is upwardly lifted, the magnetic attraction device is powered to generate the attraction to the brake disc, the manual handling is replaced, the labor intensity is further reduced under the driving of the multi-axis manipulator, the high-efficiency handling can be maintained for a long time, the work efficiency is improved, the labor is saved, and the production cost of the brake disc is reduced.

[0016] The single-station brake disc feeding and discharging system comprises a multi-axis manipulator and the single-station brake disc machining feeding and discharging manipulator, and the connecting disc is connected with the execution end of the multi-axis manipulator.

[0017] Therefore, the single-station brake disc feeding and discharging system has the beneficial technical effects that:

[0018] By being connected with the multi-axis manipulator, the multi-axis manipulator is used to provide the power for the whole manipulator during the handling, the labor intensity is reduced, the work efficiency is improved, and the direction is adjusted. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a schematic view of the body and the associated structure;

[0020] Figure 2 is an enlarged schematic view of A part of Figure 1

[0021] ​Figure 3 is a structural schematic view of a magnetic attraction device;

[0022] Figure 4 is a schematic view of another embodiment;

[0023] Figure 5 is Figure 4 is an enlarged schematic view of part B of

[0024] Reference signs: 1, body; 2, connecting seat; 3, connecting disc; 4, multi-axis manipulator; 5, containing opening; 6, notch; 7, magnetic attraction device; 8, fixing disc; 9, connecting column; 10, suction head; 11, first fixing bolt; 12, first fixing long hole; 13, second fixing bolt; 14, second fixing long hole; 15, rib plate; 16, proximity switch; 17, support column; 18, brake disc. DETAILED DESCRIPTION

[0025] The utility model will be described below in conjunction with the embodiments.

[0026] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative positional relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications will also change accordingly.

[0027] In the description of the embodiments, unless otherwise explicitly specified and limited, the terms "set", "connected", etc. should be understood broadly. For example, it can be fixedly connected, or detachably connected, or integrally connected; it can be mechanically connected, or electrically connected; it can be directly connected, or connected through an intermediate medium, or the internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0028] Embodiment one

[0029] Referring to the accompanying Figures 1-3 , it is shown that the single-station brake disc machining feeding and discharging manipulator tool is composed of a body 1, the body 1 is a whole fan-shaped structure, one end of the body 1 is provided with a connecting seat 2, a plurality of rib plates 15 for enhancing the overall structural strength are arranged between the connecting seat 2 and the body 1, and one side of the connecting seat 2 is provided with a connecting disc 3;

[0030] The body 1 is provided with a circular accommodating opening 5 at one end away from the connecting seat 2, and the body 1 is provided with a notch 6 at one end of the accommodating opening 5, the body 1 is used to place the supporting column 17 in the accommodating opening 5 by the notch 6 when the brake disc 18 is carried, three magnetic attraction devices 7 are arranged on the circumference of the accommodating opening 5 on both sides of the body 1 respectively, the three magnetic attraction devices 7 on each side of the body 1 form an isosceles triangle and are located on a virtual circle, the radius of the virtual circle where the magnetic attraction devices 7 are located is smaller than the outer diameter of the brake disc 18, wherein the magnetic attraction device 7 comprises a fixed disc 8, one side of the fixed disc 8 is welded with a connecting column 9, one end of the connecting column 9 is bolted with a suction head 10, the suction head 10 is specifically an industrial direct current magnetron with a model number of ZYN-P49 / 21, the suction head 10 generates suction force by being electrified to achieve the effect of adsorbing the workpiece, in the utility model, the three suction heads 10 are abutted to the side wall of the brake disc 18 by the body 1, then the suction heads 10 are electrified to generate suction force to fix and transfer the brake disc 18, the purpose of carrying is achieved, and then the manual carrying is replaced, the labor intensity is reduced and the work efficiency is improved;

[0031] The fixed disc 8 is provided with a fixed threaded hole at the position of the connecting column 9, and a first fixing bolt 11 is arranged in the fixed threaded hole, and the body 1 is provided with a first fixing long hole 12 corresponding to the position of the first fixing bolt 11 in the radius extension direction of the accommodating opening 5, the first fixing long hole 12 and the first fixing bolt 11 are matched to realize the installation of the magnetic attraction device 7 on the body 1, in addition, in order to increase the stability of the magnetic attraction device 7 on the body 1, four connecting holes are arranged in a rectangular shape on both sides of the first fixing bolt 11 of the fixed disc 8, a second fixing bolt 13 is arranged in each connecting hole, and the body 1 is provided with a second fixing long hole 14 parallel to the first fixing long hole 12 corresponding to the position of the second fixing bolt 13, the first fixing long hole 12 and the second fixing long hole 14 not only realize the connection of the magnetic attraction device 7 and the body 1, but also can adjust the radius of the virtual circle where the three magnetic attraction devices 7 are located, and then the carrying of brake discs 18 of different sizes is applicable;

[0032] Further, the body 1 is provided with a support near the magnetic attraction device 7, and the support is provided with a proximity switch 16, the height of the proximity switch 16 is lower than the end of the suction head 10, the interval between the support column 17 and the workbench is detected by the proximity switch 16, and the suction head 10 is electrified to implement the adsorption of the brake disc 18 when the interval reaches the set value;

[0033] In use, the body 1 places the supporting column 17 provided with the brake disc 18 in the accommodating opening 5 through the notch 6, at this time, the three magnetic attraction devices 7 are located at the bottom of the brake disc 18, then the suction head 10 is electrified to generate adsorption effect on the brake disc 18, and then the body 1 is driven by the mechanical hand to lift the brake disc 18 upward to realize the carrying from the supporting column 17 to the next station.

[0034] Embodiment two

[0035] Referring to the accompanying drawings Figure 4 , the accompanying drawings Figure 5 , the connecting disc is bolted with the execution end of the multi-axis manipulator, in the implementation of the utility model, through the connection of the connecting disc 3 and the execution end of the multi-axis manipulator 4, then the multi-axis manipulator 4 controls the body 1 to realize the action on multiple degrees of freedom;

[0036] In the carrying, through the multi-axis manipulator 4 control body 1 is placed at the bottom of the brake disc 18, then utilize the suction head 10 to brake disc 18 carries out adsorption fixation, finally by multi-axis manipulator 4 control body 1 will brake disc 18 realizes the carrying of next station and the adjustment of brake disc 18 angle.

[0037] The above is only the preferred specific implementation of the utility model, not to limit the protection scope of the utility model, therefore: all equivalent changes made according to the structure, shape, principle of the utility model should be covered in the protection scope of the utility model.

Claims

1. A single-station brake disc machining machine with manual loading and unloading mechanism, characterized by: Includes a body (1), one end of the body (1) is provided with a connecting seat (2), one side of the connecting seat (2) is provided with a connecting plate (3), the end of the body (1) away from the connecting seat (2) is provided with a receiving opening (5) with a circular cross section, and the end of the body (1) located at the receiving opening (5) is provided with a notch (6). The main body (1) is provided with multiple magnetic suction devices (7) around the circumference of the receiving port (5). The magnetic suction device (7) includes a fixed plate (8). A connecting post (9) is provided on one side of the fixed plate (8). A suction head (10) is provided on the connecting post (9). The suction head (10) achieves adsorption on the brake disc (18) when energized. The fixed plate (8) is provided with a fixed threaded hole at the position of the connecting column (9), and a first fixing bolt (11) is provided in the fixed threaded hole. The body (1) is provided with a first fixed elongated hole (12) at the position of the first fixing bolt (11) along the radius extension direction of the receiving opening (5). The fixed plate (8) is provided with a plurality of rectangular connecting holes, and a second fixing bolt (13) is provided in the connecting holes. The body (1) is provided with a second fixed elongated hole (14) at the position of the connecting holes parallel to the length direction of the first fixed elongated hole (12).

2. The manual loading and unloading mechanism for single-station brake disc machining according to claim 1, characterized in that: Multiple magnetic attraction devices (7) are located on a virtual circle, and the radius of the virtual circle containing the multiple magnetic attraction devices (7) is smaller than the outer diameter of the brake disc (18).

3. The manual loading and unloading machine for single-station brake disc machining according to claim 1, characterized in that: The magnetic attraction device (7) is distributed on both sides of the main body (1).

4. The manual loading and unloading mechanism for single-station brake disc machining according to claim 1, characterized in that: The main body (1) is provided with a bracket near the magnetic suction device (7), and a proximity switch (16) is provided on the bracket. The height of the proximity switch (16) is lower than the end of the suction head (10).

5. The manual loading and unloading machine for single-station brake disc machining according to claim 1, characterized in that: The main body (1) is fan-shaped, and at least one rib (15) is provided between the main body (1) and the connecting seat (2).

6. A single-station brake disc loading and unloading system, comprising a multi-axis robot and a single-station brake disc machining loading and unloading robot as described in any one of claims 1-5, characterized in that: The connecting plate (3) is connected to the execution end of the multi-axis robot (4).

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