Heat preservation and decoration integrated plate synthesizing device
By designing a modular insulated and decorative panel assembly device with separate workstations, the efficient and automated operation of feeding, pressing, and unloading has been achieved, solving the problem of low efficiency in existing technologies. It also automatically removes glue, improving the quality of the panels.
Patent Information
- Application Number
- CN202423211120.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The existing integrated insulation and decoration panels have their feeding, pressing, and unloading processes all carried out at the same station, resulting in low operating efficiency and glue overflow affecting processing quality.
A device comprising a support ring, a large turntable, a placement seat, a pressing component, and a scraping mechanism was designed. The device achieves separate operations for feeding, pressing, and unloading through the intermittent rotation of the large turntable, and automatically removes excess glue through the scraping mechanism.
It improves operational efficiency, enhances equipment safety, has a high degree of automation, and improves the quality of sheet production.
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Figure CN223590313U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of plate processing equipment, in particular to a kind of synthetic device of thermal insulation decorative integrated board. BACKGROUND
[0002] Thermal insulation decorative integrated board is also called energy-saving thermal insulation decorative integrated board, which is composed of adhesive layer, thermal insulation decorative finished board, anchoring element, sealing material and the like. There are many construction plans, which are not only suitable for the external wall thermal insulation and decoration of new buildings, but also suitable for energy saving and decoration reconstruction of old buildings; not only suitable for various public buildings, but also suitable for external wall external thermal insulation of residential buildings; not only suitable for buildings in cold northern regions, but also suitable for buildings in hot southern regions.
[0003] Patent No. CN219969122U discloses a kind of thermal insulation decorative integrated board pressing device, including support base, the support base top end is fixedly arranged with the support column for connecting top plate, the top plate top end is fixedly connected with telescopic cylinder, the top plate bottom is arranged with pressing plate, and the pressing plate top end is fixedly connected with telescopic rod arranged in telescopic cylinder inside;The support base top is arranged with moving plate, the support base is fixedly connected with one support cross bar inside, the one support cross bar is rotatably connected with roller inside, the one support cross bar side is fixedly arranged with threaded rod, the threaded rod one end is fixedly connected with the driving end of driving motor, and the other end of the threaded rod is rotatably connected with fixed rod.
[0004] The above-mentioned patent still has the following technical defects: feeding, pressing and unloading are carried out at the same station, which leads to low operation efficiency; and when pressing the plate, the glue between the partition plates will overflow from the side edge of the plate, which will affect the processing quality of the plate if not cleaned in time. UTILITY MODEL CONTENT
[0005] The utility model aims at the problems in the background art and provides a kind of synthetic device of thermal insulation decorative integrated board.
[0006] The technical scheme of the utility model, a kind of synthetic device of thermal insulation decorative integrated board, includes:
[0007] Support ring, the bottom end of support ring is provided with bracket;
[0008] Large turntable, large turntable is rotatably installed on support ring, and power assembly for driving large turntable to rotate is installed on bracket;
[0009] Multiple placing seats, multiple placing seats are arranged on large turntable in annular array;
[0010] The first guide rail and the plurality of groups of pressing assemblies, the pressing assembly comprising a pressing plate, a mounting frame, a first guide rod, a first spring and a first limiting block, wherein the mounting frame is connected with the large disc, the pressing plate is located directly above the corresponding side placing seat, the first guide rod is movably penetrated through the mounting frame and the two ends thereof are connected with the pressing plate and the first limiting block respectively, the first spring is sleeved on the first guide rod, and the first guide rail is arranged above the large disc.
[0011] The second guide rail and the plurality of groups of scraping mechanisms, the scraping mechanism comprising a rectangular scraper, a second guide rod, a second spring and a second limiting block, the rectangular scraper being slidingly arranged at the outer periphery of the corresponding side placing seat, the rectangular scraper being provided with limiting baffle plates around the same, the second guide rod being movably penetrated through the large disc and the upper and lower ends thereof being connected with the rectangular scraper and the second limiting block respectively, the second spring being sleeved on the second guide rod, and the second guide rail being located below the large disc.
[0012] Preferably, the heat-preservation and decoration integrated plate synthesizing device further comprises an automatic pushing mechanism, the automatic pushing mechanism comprising a small disc, a sliding rail, a movable shaft, a pushing frame, a guide frame and a transmission assembly, the small disc being rotatably installed at the center position of the large disc, the movable shaft being arranged at the outer periphery of the small disc, the sliding rail being provided with a sliding hole along the length direction thereof, the movable shaft being arranged inside the sliding hole, the pushing frame being connected with the sliding rail, the guide frame being connected with the first guide rail, the pushing frame being slidingly installed on the guide frame, and the transmission assembly comprising a second gear ring, a second gear wheel, a third gear wheel, a first mounting shaft and a second mounting shaft, wherein the second gear ring is installed inside the center hole, the second gear wheel is rotatably connected with the support through the first mounting shaft, the third gear wheel is rotatably connected with the support through the second mounting shaft, and the second gear wheel is meshingly connected with the third gear wheel and the second gear ring.
[0013] Preferably, one side of the supporting ring is obliquely provided with an inclined plate.
[0014] Preferably, the power assembly comprises a servo motor, a first gear wheel and a first gear ring, wherein the servo motor is installed on the support, the first gear wheel is installed on the output shaft of the servo motor, and the first gear ring is installed at the outer periphery of the large disc and is meshingly connected with the first gear wheel.
[0015] Preferably, a fixing frame is connected between the first guide rail and the support, the first guide rail is arranged in a half circle around the outer periphery of the large disc, and the middle part of the first guide rail has a downward bending structure.
[0016] Preferably, a supporting rod is connected between the second guide rail and the support, one end of the second guide rail is a upward bending structure, and the other end thereof is a downward bending structure.
[0017] Compared with the prior art, the heat-preservation and decoration integrated plate synthesizing device has the following beneficial technical effects:
[0018] 1、The technical scheme has a feeding station, a pressing station and a discharging station, thereby improving work efficiency.
[0019] 2、The feeding station and the pressing station are not located at the same position, thereby improving safety during operation of the equipment.
[0020] 3、The automatic pressing work of the plate can be realized during the driving of the plate, and the degree of automation is high.
[0021] 4、The excess glue on the periphery of the plate can be scraped off during the driving of the plate, thereby improving the production quality of the plate. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figures 1-3 are structure schematic diagrams of the utility model.
[0023] Figure 4 is a local enlarged structure schematic diagram of A of Figure 2
[0024] Figure 5 is a local enlarged structure schematic diagram of B of Figure 3
[0025] Reference signs: 1, support ring; 2, large turntable; 201, center hole; 3, support; 4, placing seat; 5, rectangular scraper; 6, trough; 7, pressing plate; 8, mounting frame; 91, first guide rod; 92, first spring; 93, first limiting block; 10, first guide rail; 11, second guide rail; 12, fixed frame; 131, servo motor; 132, first gear; 133, first gear ring; 14, small turntable; 151, second gear ring; 152, second gear; 153, third gear; 161, second guide rod; 162, second spring; 17, slide rail; 18, movable shaft; 19, pushing frame; 20, first mounting shaft; 21, second mounting shaft; 22, limiting baffle; 23, inclined plate; 24, guide frame. DETAILED DESCRIPTION
[0026] Embodiment one
[0027] As shown in the drawings, the heat preservation and decoration integrated plate synthesis device provided in the embodiment comprises a support ring 1, a large turntable 2, a first guide rail 10, a second guide rail 11, a plurality of placing seats 4, a plurality of groups of downward pressing assemblies and a plurality of groups of glue scraping mechanisms. Figures 1-4
[0028] The bottom end of the support ring 1 is provided with a support 3; the large turntable 2 is rotatably installed on the support ring 1, the support 3 is provided with a power assembly for driving the large turntable 2 to rotate, the power assembly comprises a servo motor 131, a first gear 132 and a first gear ring 133, wherein the servo motor 131 is installed on the support 3, the first gear 132 is installed on the output shaft of the servo motor 131, and the first gear ring 133 is installed on the outer periphery of the large turntable 2 and is in meshing connection with the first gear 132; a plurality of placing seats 4 are arranged in an annular array on the large turntable 2.
[0029] The pressing assembly comprises a pressing plate 7, a mounting frame 8, a first guide rod 91, a first spring 92 and a first limiting block 93, wherein the mounting frame 8 is connected with the large turntable 2, the pressing plate 7 is located directly above the corresponding side placing seat 4, the first guide rod 91 is movably penetrated through the mounting frame 8 and the two ends thereof are connected with the pressing plate 7 and the first limiting block 93 respectively, the first spring 92 is sleeved on the first guide rod 91, the first guide rail 10 is arranged above the large turntable 2, the first guide rail 10 is connected with the support 3 through a fixing frame 12, the first guide rail 10 is arranged for half a circle around the outer periphery of the large turntable 2, and the middle part of the first guide rail 10 has a downward bending structure; when the first limiting block 93 contacts the bottom end position of the first guide rail 10, at this time, the first guide rod 91 moves downward to the limited position, the first guide rod 91 drives the pressing plate 7 to move downward, thereby realizing the automatic pressing function of the plate.
[0030] The scraping mechanism comprises a rectangular scraper 5, a second guide rod 161, a second spring 162 and a second limiting block, the rectangular scraper 5 is slidably arranged on the outer periphery of the corresponding side placing seat 4, the rectangular scraper 5 is provided with a limiting baffle 22 around the four sides, the second guide rod 161 is movably penetrated through the large turntable 2 and the upper and lower ends thereof are connected with the rectangular scraper 5 and the second limiting block respectively, the second spring 162 is sleeved on the second guide rod 161, the second guide rail 11 is located below the large turntable 2, the second guide rail is connected with the support 3 through a support rod, one end of the second guide rail 11 is a upward bending structure, and the other end thereof is a downward bending structure; when the second limiting block moves to the upward bending part of the second guide rail 11, the second guide rod 161 starts to move upward, that is, the movement of the rectangular scraper 5 is driven, thereby realizing the automatic glue scraping function; when the second limiting block is separated from the second guide rail 11, the second guide rod 161 moves downward to the limited position, and the limiting block 22 moves to the lower side of the plate immediately, thereby releasing the limiting work on the plate; when the second limiting block contacts the downward bending part of the second guide rail 11, at this time, the second guide rod 161 starts to gradually move upward, that is, the plurality of limiting blocks 22 are driven to move to the upper side of the placing seat 4, thereby facilitating the limiting work on the placed plate.
[0031] In the technical solution, the multiple placing seats 4, the multiple groups of downward pressing assemblies and the multiple groups of material scraping mechanisms are one-to-one corresponding, and the placing seat 4 is provided with at least three in the technical solution, so that the device has a material placing station, a pressing station and a material unloading station; during work, the power assembly is arranged to drive the large disc 2 to rotate intermittently, assuming that the number of the placing seats 4 is N, then the single rotation angle of the large disc 2 is (360 / N) degrees, in the material placing station area, the second limiting block is arranged on the plane of the second guide rail 11, and the upper end of the limiting block 22 is arranged above the placing seat 4, the four placing seats 4 are arranged to limit the plate, and the multiple layers of plates for producing the thermal insulation decorative plate are sequentially placed on the placing seats 4, the power assembly is arranged to drive the large disc 2 to rotate, when the first limiting block 93 contacts the first guide rail 10, the pressing plate 7 is forced to start to move downward, when the first limiting block 93 moves to the bottom end position of the first guide rail 10, that is, the first guide rod 91 moves to the bottom end position, the first guide rod 91 drives the pressing plate 7 to move, and the pressing plate 7 presses the plate, along with the continuous rotation of the large disc 2, and under the elastic force of the first spring 92, the pressing plate 7 is reset upward, when the second limiting block moves to the upward curved position of the second guide rail 11, at this time, the second guide rod 161 starts to move upward, that is, the rectangular scraper 5 is driven to move, and the rectangular scraper 5 can scrape the glue generated by extrusion on the side of the plate during movement, when the second limiting block is separated from the second guide rail 11, the second guide rod 161 moves to the bottom end position, and at this time, the limiting block 22 moves to the lower side of the plate, so as to release the limiting work on the plate.
[0032] Example two
[0033] As Figures 2-5Compared with the first embodiment, the automatic pushing mechanism is further included in the embodiment, the automatic pushing mechanism comprises a small turntable 14, a sliding rail 17, a movable shaft 18, a pushing frame 19, a guide frame 24 and a transmission assembly, a central hole 201 is formed in the large turntable 2, the small turntable 14 is rotatably installed at the center position of the large turntable 2, the movable shaft 18 is arranged at the outer periphery of the small turntable 14, the sliding rail 17 is provided with a sliding hole along the length direction thereof, the movable shaft 18 is arranged inside the sliding hole, the pushing frame 19 is connected with the sliding rail 17, the guide frame 24 is connected with the first guide rail 10, the pushing frame 19 is slidingly installed on the guide frame 24, the transmission assembly comprises a second gear ring 151, a second gear 152, a third gear 153, a first mounting shaft 20 and a second mounting shaft 21, wherein the second gear ring 151 is installed inside the central hole 201, the second gear 152 is rotatably connected with the support 3 through the first mounting shaft 20, the third gear 153 is rotatably connected with the support 3 through the second mounting shaft 21, and the second gear 152 is in meshing connection with the third gear 153 and the second gear ring 151; the second gear ring 151, the second gear 152 and the third gear 153 arranged in the rotating process of the large turntable 2 can drive the rotation of the small turntable 14, and it needs to be supplemented that, since the diameter of the second gear ring 151 is greater than that of the second gear 152 and the third gear 153, the small turntable 14 rotates multiple turns after the large turntable 2 rotates one turn, and the small turntable 14 rotates in the sliding rail 17, the movable shaft 18, the pushing frame 19 and the guide frame 24, so that the pushing frame 19 can realize rapid reciprocating movement, when the plate material moves to the discharging station, the reciprocating pushing frame 19 can push the plate material away from the placing seat 4, and the automatic discharging function is realized; the side of the supporting ring 1 is obliquely provided with an inclined plate 23, the inclined plate 23 is used for receiving the discharged plate material, and a conveying belt can be arranged below the inclined plate 23 and used for conveying the discharged plate material to the next processing station.
[0034] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to this, various changes can be made within the knowledge range of the technical personnel in the technical field without departing from the purpose of the utility model.
Claims
1. A device for synthesizing an integrated thermal insulation and decorative panel, characterized in that, include: A support ring (1) is provided at the bottom end of the support ring (1); Large turntable (2) is rotatably mounted on support ring (1), and a power component for driving the large turntable (2) to rotate is mounted on bracket (3); Multiple placement seats (4) are arranged in a circular array on a large turntable (2); The first guide rail (10) and multiple sets of pressing components, the pressing components include a pressure plate (7), a mounting frame (8), a first guide rod (91), a first spring (92) and a first limiting block (93), wherein the mounting frame (8) is connected to the large turntable (2), the pressure plate (7) is located directly above the corresponding side placement seat (4), the first guide rod (91) moves through the mounting frame (8) and its two ends are connected to the pressure plate (7) and the first limiting block (93) respectively, the first spring (92) is sleeved on the first guide rod (91), and the first guide rail (10) is located above the large turntable (2); The second guide rail (11) and multiple scraping mechanisms include a rectangular scraper (5), a second guide rod (161), a second spring (162) and a second limiting block. The rectangular scraper (5) is slidably disposed on the outer periphery of the corresponding side placement seat (4). Limiting baffles (22) are provided around the rectangular scraper (5). The second guide rod (161) moves through the large turntable (2) and its upper and lower ends are respectively connected to the rectangular scraper (5) and the second limiting block. The second spring (162) is sleeved on the second guide rod (161). The second guide rail (11) is located below the large turntable (2).
2. The device for synthesizing an integrated thermal insulation and decorative panel according to claim 1, characterized in that, It also includes an automatic feeding mechanism, which includes a small turntable (14), a slide rail (17), a movable shaft (18), a pusher frame (19), a guide frame (24), and a transmission assembly. The large turntable (2) has a central hole (201). The small turntable (14) is rotatably mounted at the center of the large turntable (2). The movable shaft (18) is located on the outer periphery of the small turntable (14). The slide rail (17) has a sliding hole along its length. The movable shaft (18) is located inside the sliding hole. The pusher frame (19) is connected to the slide rail (17), and the guide frame (24) is connected to the first guide rail (10). The frame (19) is slidably mounted on the guide frame (24). The transmission assembly includes a second gear ring (151), a second gear (152), a third gear (153), a first mounting shaft (20), and a second mounting shaft (21). The second gear ring (151) is mounted inside the center hole (201). The second gear (152) is rotatably connected to the bracket (3) through the first mounting shaft (20). The third gear (153) is rotatably connected to the bracket (3) through the second mounting shaft (21). The second gear (152), the third gear (153), and the second gear ring (151) are all meshed.
3. The device for synthesizing an integrated thermal insulation and decorative panel according to claim 2, characterized in that, An inclined plate (23) is provided on one side of the support ring (1).
4. The device for synthesizing an integrated thermal insulation and decorative panel according to claim 1, characterized in that, The power assembly includes a servo motor (131), a first gear (132), and a first gear ring (133). The servo motor (131) is mounted on the bracket (3), the first gear (132) is mounted on the output shaft of the servo motor (131), and the first gear ring (133) is mounted on the outer periphery of the large turntable (2) and meshes with the first gear (132).
5. The device for synthesizing an integrated thermal insulation and decorative panel according to claim 1, characterized in that, A fixing frame (12) is connected between the first guide rail (10) and the bracket (3). The first guide rail (10) is arranged in a half circle around the outer periphery of the large turntable (2), and the middle part of the first guide rail (10) has a downward bending structure.
6. The device for synthesizing an integrated thermal insulation and decorative panel according to claim 1, characterized in that, A support rod is connected between the second guide rail and the bracket (3). One end of the second guide rail (11) is a structure that bends upwards, and the other end is a structure that bends downwards.
Citation Information
Patent Citations
Heat preservation and decoration integrated plate pressing device
CN219969122U