Brake pad backboard dimension detection machine
By setting up feeding, flipping, suction and unloading mechanisms, the problem of low detection efficiency in the existing technology is solved, and the automation and high efficiency of brake pad backplate size detection are realized.
Patent Information
- Application Number
- CN202520015915.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2035-01-03
AI Technical Summary
The existing method for inspecting the size of brake pad backplates requires feeding them one by one, resulting in low inspection efficiency.
The system is equipped with a feeding mechanism, a flipping mechanism, a suction mechanism, and a discharging mechanism to achieve automatic feeding and unloading operations during the brake pad backplate size detection process.
It improves the efficiency of brake pad backplate size detection and enables automated operation of large quantities of materials.
Smart Images

Figure CN223591863U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of brake pad backplate size detection, in particular to a brake pad backplate size detection machine. BACKGROUND
[0002] Automobiles have become increasingly popular, and the safety of automobiles is always of great concern to consumers and is also the thing that manufacturers strive to guarantee, and the braking system of an automobile is the key to affecting the safety of an automobile.
[0003] In the existing brake pad backplate size detection machine, for example, the utility model patent with the application number 201510712662.6 discloses a brake pad backplate automatic detection device based on machine vision, which can realize the detection of the appearance defects (including bevel, appearance contour), size error (card mouth length, width, two holes and two studs), flatness, surface damage (indentation, pit, scratch) and steel stamp character correctness and clarity (character correctness, no omission and wrong typing, font stroke width less than 0.1mm, and adjustable) of brake pad backplates with an appearance not greater than 200mm x 100mm and different types, and can separate defective products according to the product qualification standards set by oneself, avoiding the flow of unqualified products into the market to cause safety hazards in the automobile braking system.
[0004] However, during the brake pad backplate size detection process, the materials need to be fed and discharged one by one, which reduces the detection efficiency. UTILITY MODEL CONTENTS
[0005] To solve the above technical problems, the utility model provides a brake pad backplate size detection machine by setting a feeding mechanism and a discharging mechanism, so that during the brake pad backplate size detection process, automatic feeding and discharging operations can be performed on a large number of materials, thereby improving the detection efficiency.
[0006] The utility model discloses a brake pad backplate size detection machine, which comprises a detection mechanism, a feeding mechanism, a turnover mechanism, a suction mechanism and a discharging mechanism.
[0007] The detection mechanism detects, the feeding mechanism feeds, the turnover mechanism carries, the suction mechanism sucks, and the discharging mechanism discharges; by transporting the materials one by one through the feeding mechanism, detecting through the detection mechanism, sucking the materials through the suction mechanism, carrying the materials through the turnover mechanism, and discharging the materials through the discharging mechanism, so that during the brake pad backplate size detection process, automatic feeding and discharging operations can be performed on a large number of materials, thereby improving the detection efficiency.
[0008] Preferably, the detection mechanism comprises a chassis, a barrel, a stand, a slider, a lead screw, a motor one and a detector, the barrel is installed at the upper end of the chassis, the stand is installed at the upper end of the chassis, the slider is slidingly installed on the stand, the lead screw is rotatably installed on the stand and the input end of the lead screw extends to the upper side of the stand, the lead screw is in threaded cooperation with the slider, the motor one is installed at the upper end of the stand and the output end of the motor one is connected with the input end of the lead screw, and the detector is installed at the lower end of the slider; the lead screw is driven to rotate by turning on the motor one, the slider is moved by the threaded cooperation between the lead screw and the slider when the lead screw rotates, so that the detector is moved to a suitable position for detection.
[0009] Preferably, the feeding mechanism comprises a turntable, an air cylinder, an eccentric block and a connecting rod, the turntable is rotatably installed at the lower end of the chassis, the air cylinder is installed on the chassis, the eccentric block is installed at the lower end of the turntable, the connecting rod is rotatably installed on the eccentric block and the connecting rod is rotatably connected with the output end of the air cylinder; the eccentric block is driven to rotate by turning on the air cylinder to drive the turntable to rotate and feed the materials one by one.
[0010] Preferably, the turnover mechanism comprises a support, a rotating frame, a worm gear, a motor two, a worm, two sets of chain wheels, a chain and two sets of gears, the support is installed at the upper end of the chassis, the rotating frame is rotatably installed on the support, the worm gear is installed on the rotating frame, the motor two is installed at the upper end of the chassis, the input end of the worm is connected with the output end of the motor two and the worm is in worm gear transmission with the worm gear, one set of chain wheels is installed on the support, the other set of chain wheels is rotatably installed on the rotating frame, the chain is wrapped around the two sets of chain wheels, one set of gears is installed on one set of chain wheels, the other set of gears is rotatably installed on the rotating frame and the two sets of gears are in meshing; the worm is driven to rotate by turning on the motor two, the rotating frame is driven to rotate by the worm gear transmission between the worm and the worm gear when the worm rotates, the chain wheel is turned over when the rotating frame rotates, the chain wheel is rotated by the chain when the chain wheel is turned over, the gear is rotated by the chain wheel when the chain wheel rotates, and the turnover of the materials is realized by the meshing of the two sets of gears.
[0011] Preferably, the suction mechanism comprises an air pump and a suction disc, the air pump is installed on one set of gears, and the suction disc is installed on the air pump; the materials are sucked by turning on the air pump.
[0012] Preferably, the discharging mechanism comprises a conveying frame, two sets of conveying rollers, a conveying belt and a motor three, the conveying frame is installed at the rear end of the chassis, the two sets of conveying rollers are rotatably installed on the conveying frame, the conveying belt is wrapped around the two sets of conveying rollers, and the motor three is installed at the rear end of the conveying frame and the output end of the motor three is connected with the input end of one set of conveying rollers; the conveying rollers are driven to rotate by turning on the motor three, and the materials are discharged by the conveying belt when the conveying rollers rotate.
[0013] Compared with the prior art, the brake pad back plate size detection process can be carried out on a large amount of material for automatic feeding and discharging operation, so that the detection efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 Is the axial structure schematic diagram of the utility model, and
[0015] Figure 2 Is the lower view cross section axial structure schematic diagram of the utility model, and
[0016] Figure 3 Is the front view cross section axial structure schematic diagram of the utility model, and
[0017] Figure 4 Is the turnover mechanism axial enlarged structure schematic diagram of the utility model, and
[0018] Figure 5 Is the turnover mechanism upper view cross section axial enlarged structure schematic diagram of the utility model, and
[0019] Markings in the drawings: 1, detection mechanism;11, base frame;12, barrel;13, stand;14, sliding block;15, lead screw;16, motor one;17, detector;2, feeding mechanism;21, rotary table;22, air cylinder;23, eccentric block;24, connecting rod;3, turnover mechanism;31, support;32, rotary frame;33, worm wheel;34, motor two;35, worm;36, chain wheel;37, chain;38, gear;4, suction mechanism;41, air pump;42, suction disc;5, discharging mechanism;51, transport frame;52, transport roller;53, transport belt;54, motor three. DETAILED DESCRIPTION
[0020] In order to facilitate understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. The utility model can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0021] Embodiment 1
[0022] As Figures 1 to 5As shown, a brake pad back plate size detection machine, including detection mechanism 1, also including feeding mechanism 2, turnover mechanism 3, suction mechanism 4 and discharging mechanism 5, feeding mechanism 2 is installed on detection mechanism 1, turnover mechanism 3 is installed on the upper end of detection mechanism 1, suction mechanism 4 is installed on turnover mechanism 3, discharging mechanism 5 is installed on the rear end of detection mechanism 1;
[0023] The detection mechanism 1 detects, the feeding mechanism 2 feeds, the turnover mechanism 3 carries, the suction mechanism 4 sucks, and the discharging mechanism 5 discharges;
[0024] Detection mechanism 1 includes chassis 11, barrel 12, stand 13, sliding block 14, lead screw 15, motor one 16 and detector 17, barrel 12 is installed on the upper end of chassis 11, stand 13 is installed on the upper end of chassis 11, sliding block 14 is slidingly installed on stand 13, lead screw 15 is rotatably installed on stand 13, and the input end of lead screw 15 extends to the upper side of stand 13, lead screw 15 is threadedly connected with sliding block 14, motor one 16 is installed on the upper end of stand 13, and the output end of motor one 16 is connected with the input end of lead screw 15, detector 17 is installed on the lower end of sliding block 14;
[0025] Feeding mechanism 2 includes turntable 21, cylinder 22, eccentric block 23 and connecting rod 24, turntable 21 is rotatably installed on the lower end of chassis 11, cylinder 22 is installed on chassis 11, eccentric block 23 is installed on the lower end of turntable 21, connecting rod 24 is rotatably installed on eccentric block 23, and connecting rod 24 is rotatably connected with the output end of cylinder 22;
[0026] Turnover mechanism 3 includes support 31, rotating frame 32, worm gear 33, motor two 34, worm 35, two groups of chain wheels 36, chain 37 and two groups of gears 38, support 31 is installed on the upper end of chassis 11, rotating frame 32 is rotatably installed on support 31, worm gear 33 is installed on rotating frame 32, motor two 34 is installed on the upper end of chassis 11, the input end of worm 35 is connected with the output end of motor two 34, and worm 35 is in worm gear transmission with worm gear 33, one group of chain wheels 36 is installed on support 31, the other group of chain wheels 36 is rotatably installed on rotating frame 32, chain 37 is wrapped around the two groups of chain wheels 36, one group of gears 38 is installed on one group of chain wheels 36, the other group of gears 38 is rotatably installed on rotating frame 32, and the two groups of gears 38 are meshed;
[0027] Suction mechanism 4 includes air pump 41 and suction disc 42, air pump 41 is installed on one group of gears 38, and suction disc 42 is installed on air pump 41;
[0028] The blanking mechanism 5 comprises a conveying frame 51, two groups of conveying rollers 52, a conveying belt 53 and a third motor 54, the conveying frame 51 is installed at the rear end of the chassis 11, the two groups of conveying rollers 52 are rotatably installed on the conveying frame 51, the conveying belt 53 is covered and installed on the two groups of conveying rollers 52, the third motor 54 is installed at the rear end of the conveying frame 51, and the output end of the third motor 54 is connected with the input end of one group of conveying rollers 52;
[0029] By opening the air cylinder 22, the eccentric block 23 is driven to rotate the rotating disc 21 to feed the materials one by one, by opening the first motor 16, the lead screw 15 is driven to rotate, the lead screw 15 rotates while threadedly cooperating with the sliding block 14 to move the sliding block 14, so that the detector 17 moves to the appropriate position for detection, by opening the air pump 41, the materials are sucked by cooperating with the suction cup 42, by opening the second motor 34, the worm 35 is driven to rotate, the worm 35 rotates while cooperating with the worm wheel 33 to drive the rotating frame 32 to rotate, the rotating frame 32 rotates while driving the sprocket 36 to overturn, the sprocket 36 overturns while cooperating with the chain 37 to make the sprocket 36 rotate, the sprocket 36 rotates while driving the gear 38 to rotate, the two groups of gears 38 mesh to realize the overturning and carrying of the materials, by opening the third motor 54, the conveying roller 52 is driven to rotate, the conveying roller 52 rotates while cooperating with the conveying belt 53 to unload the materials, so that in the brake pad back plate size detection process, a large amount of materials can be automatically fed and unloaded, thereby improving the detection efficiency.
[0030] As shown in Figures 1 to 5 the utility model discloses a brake pad back plate size detection machine, when working, through opening the air cylinder 22, the eccentric block 23 is driven to rotate the rotating disc 21 to feed the materials one by one, by opening the first motor 16, the lead screw 15 is driven to rotate, the lead screw 15 rotates while threadedly cooperating with the sliding block 14 to move the sliding block 14, so that the detector 17 moves to the appropriate position for detection, by opening the air pump 41, the materials are sucked by cooperating with the suction cup 42, by opening the second motor 34, the worm 35 is driven to rotate, the worm 35 rotates while cooperating with the worm wheel 33 to drive the rotating frame 32 to rotate, the rotating frame 32 rotates while driving the sprocket 36 to overturn, the sprocket 36 overturns while cooperating with the chain 37 to make the sprocket 36 rotate, the sprocket 36 rotates while driving the gear 38 to rotate, the two groups of gears 38 mesh to realize the overturning and carrying of the materials, by opening the third motor 54, the conveying roller 52 is driven to rotate, the conveying roller 52 rotates while cooperating with the conveying belt 53 to unload the materials.
[0031] The motor 16, the cylinder 22, the motor 34, the air pump 41 and the motor 3 54 are purchased on the market, and the technical personnel in the industry only needs to install and operate according to the attached instruction manual, and the technical personnel in the field does not need to pay the creative labor.
[0032] The main function realized by the utility model is that in the brake backing plate size detection process, the feeding mechanism and the discharging mechanism are arranged, so that a large amount of materials can be automatically fed and discharged in the brake backing plate size detection process, and the detection efficiency is improved.
[0033] The above is only the preferred embodiment of the utility model, and it should be pointed out that, for ordinary technical personnel in the technical field, without departing from the technical principle of the utility model, a number of improvements and modifications can be made, and these improvements and modifications should be regarded as the protection range of the utility model.
Claims
1. A brake pad back plate size detection machine, comprising a detection mechanism (1); characterized in that, It also includes feeding mechanism (2), turnover mechanism (3), suction mechanism (4) and discharging mechanism (5), feeding mechanism (2) is installed on detection mechanism (1), turnover mechanism (3) is installed on the upper end of detection mechanism (1), suction mechanism (4) is installed on turnover mechanism (3), discharging mechanism (5) is installed on the rear end of detection mechanism (1); The detection mechanism (1) detects, the feeding mechanism (2) feeds, the turnover mechanism (3) carries, the suction mechanism (4) sucks, and the discharging mechanism (5) discharges.
2. The brake pad backplate dimension detection machine of claim 1, wherein, The detection mechanism (1) includes a chassis (11), a barrel (12), a stand (13), a sliding block (14), a lead screw (15), a motor (16) and a detector (17), the barrel (12) is installed on the upper end of the chassis (11), the stand (13) is installed on the upper end of the chassis (11), the sliding block (14) is slidingly installed on the stand (13), the lead screw (15) is rotatably installed on the stand (13), and the lead screw (15) extends to the upper side of the stand (13), the lead screw (15) is threadedly connected with the sliding block (14), the motor (16) is installed on the upper end of the stand (13), and the output end of the motor (16) is connected with the input end of the lead screw (15), and the detector (17) is installed on the lower end of the sliding block (14).
3. The brake pad backing plate dimension detection machine of claim 2, wherein, The feeding mechanism (2) includes a turntable (21), a cylinder (22), an eccentric block (23) and a connecting rod (24), the turntable (21) is rotatably installed on the lower end of the chassis (11), the cylinder (22) is installed on the chassis (11), the eccentric block (23) is installed on the lower end of the turntable (21), and the connecting rod (24) is rotatably installed on the eccentric block (23) and rotatably connected with the output end of the cylinder (22).
4. The brake pad backing plate dimension detection machine of claim 2, wherein, The turnover mechanism (3) includes a support (31), a rotating frame (32), a worm gear (33), a motor (34), a worm (35), two groups of chain wheels (36), a chain (37) and two groups of gears (38), the support (31) is installed on the upper end of the chassis (11), the rotating frame (32) is rotatably installed on the support (31), the worm gear (33) is installed on the rotating frame (32), the motor (34) is installed on the upper end of the chassis (11), the input end of the worm (35) is connected with the output end of the motor (34), and the worm (35) is in worm gear transmission with the worm gear (33), one group of chain wheels (36) is installed on the support (31), the other group of chain wheels (36) is rotatably installed on the rotating frame (32), the chain (37) is wrapped around the two groups of chain wheels (36), one group of gears (38) is installed on one group of chain wheels (36), the other group of gears (38) is rotatably installed on the rotating frame (32), and the two groups of gears (38) are meshed.
5. The brake pad backing plate dimension detection machine of claim 4, wherein, The suction mechanism (4) includes a gas pump (41) and a suction disc (42), the gas pump (41) is installed on one group of gears (38), and the suction disc (42) is installed on the gas pump (41).
6. The brake pad backing plate dimension detection machine of claim 2, wherein, The blanking mechanism (5) comprises a conveying frame (51), two groups of conveying rollers (52), a conveying belt (53) and a third motor (54), the conveying frame (51) is installed at the rear end of the chassis (11), the two groups of conveying rollers (52) are rotatably installed on the conveying frame (51), the conveying belt (53) is covered and installed on the two groups of conveying rollers (52), the third motor (54) is installed at the rear end of the conveying frame (51), and the output end of the third motor (54) is connected with the input end of one group of conveying rollers (52).
Citation Information
Patent Citations
Automatic detection device for brake pad back plate based on machine vision
CN105258727B