Water-saving material taking machine

Abstract

A water-saving material taking machine comprises a rack and a product conveying unit, the product conveying unit is located on one side of the rack, a water tank, a pipe alignment base and a transverse profile are installed on the rack, the transverse profile is located over the water tank and the pipe alignment base, and two horizontal transverse moving units are arranged on the transverse profile; in conclusion, the utility model provides a more effective product cleaning and draining scheme, space and water resources can be saved, and the problems of a traditional transmission belt type material taking machine are solved by introducing the mechanical arm, the pneumatic soaking mechanism and a special conveying system.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of soaking oil and water, and particularly relates to a material taking machine capable of saving water. BACKGROUND

[0002] The traditional product taking machine transports products through a conveying belt, and the conveying belt needs a certain slope to be driven, and the overall length is relatively long, so that a large space is occupied. In the transportation process, the products are cleaned through spraying, and the water spraying nozzle is in a fixed state. During the spraying and cleaning, splashing occurs, a large amount of water is wasted, the production environment is also polluted, and liquid is always accumulated on the products in the transportation process, and the water on the products cannot be drained. SUMMARY

[0003] The utility model aims at providing a material taking machine capable of saving water, and solves the technical problem that the existing product taking machine consumes a large amount of water to clean products and cannot perform draining treatment.

[0004] To solve the above technical problem, the utility model adopts the following technical scheme:

[0005] A material taking machine capable of saving water comprises a rack and a product conveying unit, the product conveying unit is located on one side of the rack, a water tank, a pipe seat and a transverse profile are installed on the rack, the transverse profile is located directly above the water tank and the pipe seat, two groups of horizontal transverse units are arranged on the transverse profile, the horizontal transverse units can move on the transverse profile, two groups of horizontal transverse units are respectively provided with secondary telescopic material taking mechanical arms and a discharging mechanical arm;

[0006] The secondary telescopic material taking mechanical arms are used for placing the products output from the product conveying unit in the water tank, and the discharging mechanical arm is used for taking the products in the water tank and placing the products on the pipe seat;

[0007] A pneumatic soaking mechanism is installed in the water tank, the pneumatic soaking mechanism comprises a water tank lifting plate, a water tank pipe seat plate and two groups of soaking air cylinders, the two groups of soaking air cylinders are installed at diagonal positions on the top of the water tank, a guide pipe is fixed at the center of the bottom of the water tank, the water tank lifting plate and the water tank pipe seat plate are sleeved on the guide pipe, the water tank lifting plate and the water tank pipe seat plate can move up and down on the guide pipe, the water tank pipe seat plate is fixed on the upper surface of the water tank lifting plate, a distance is formed between the water tank pipe seat plate and the water tank lifting plate, and the push rod ends of the two groups of soaking air cylinders are connected to the diagonal positions of the water tank lifting plate through connecting plates.

[0008] Further, a helical rack and a first linear rail are installed on the transverse profile, the horizontal transverse unit comprises a transverse seat, a first sliding block is installed on the transverse seat, the first sliding block is slidably connected with the first linear rail, a transverse motor is installed on the transverse seat, a helical gear is arranged on the main shaft of the transverse motor, and the helical gear is engaged with the helical rack.

[0009] The secondary telescopic material taking arm and the material discharging arm are both installed on the horizontal moving seats of the two groups of horizontal moving units.

[0010] Further, the material discharging arm comprises a lifting cylinder mounting plate, which is installed on the horizontal moving seat, and a material discharging cylinder and two second linear rails are installed on the lifting cylinder mounting plate, and a second sliding block is arranged on each of the two second linear rails, and a tilting cylinder mounting plate is fixed on the two second sliding blocks, and a push rod end of the material discharging cylinder is connected to the tilting cylinder mounting plate, and a tilting cylinder is installed on the tilting cylinder mounting plate, and a first suction disc is hinged to a lower part of a cylinder body of the tilting cylinder, and a push rod end of the tilting cylinder is connected to the first suction disc in a hinged manner.

[0011] Further, the secondary telescopic material taking arm comprises a mounting seat, a synchronous belt, a first telescopic arm and a second telescopic arm, the mounting seat is fixedly installed on the horizontal moving seat, two groups of third sliding blocks are installed on the mounting seat, two third linear rails are arranged on the back of the first telescopic arm, and the first telescopic arm can slide up and down on the mounting seat through the cooperation of the two third linear rails and the two groups of third sliding blocks; a telescopic motor is installed on the mounting seat, a toothed belt pulley is installed on the telescopic motor, a first tension pulley and a second tension pulley are rotatably installed on the mounting seat, and two ends of the synchronous belt are connected to the upper end and the lower end of the first telescopic arm respectively, and the synchronous belt is sequentially wound around the first tension pulley, the toothed belt pulley and the second tension pulley.

[0012] Two groups of fourth sliding blocks are installed on the first telescopic arm, two fourth linear rails are arranged on the back of the second telescopic arm, and the second telescopic arm can slide up and down on the first telescopic arm through the cooperation of the two fourth linear rails and the two groups of fourth sliding blocks; a belt drive assembly is further installed on the second telescopic arm, the second telescopic arm is connected to the belt of the belt drive assembly through a connecting seat, a fixing block is further installed on the mounting seat, and the fixing block is connected to the belt of the belt drive assembly; and a second suction disc is installed on the lower end of the second telescopic arm.

[0013] Further, the product conveying unit is a roller conveyor.

[0014] Compared with the prior art, the utility model has the advantages that: the utility model uses the roller conveyor as the product conveying unit, and combines the vertically moving mechanical arm, reduces the overall length of equipment, thereby saves the floor space, the pneumatic soaking mechanism in the water tank ensures that the product is effectively cleaned in the fixed amount of water instead of continuous spraying, which helps to reduce the waste of water. In addition, the inclination function of the discharging mechanical arm can effectively help to drain the excess water on the product, further saving water resources; the secondary telescopic material taking mechanical arm and the discharging mechanical arm can move freely on the transverse section bar, realize the automatic taking and placing operation, improve the work efficiency, and adopt the gear and rack transmission and the wire rail sliding block system, ensure the stability and accuracy of the horizontal horizontal moving unit and the mechanical arm action; the utility model provides a more effective cleaning and draining product scheme, which can also save space and water resources, and it improves the problem of the traditional transmission belt type material taking machine by introducing the mechanical arm, the pneumatic soaking mechanism and the special conveying system. BRIEF DESCRIPTION OF DRAWINGS

[0015] The accompanying drawings are included to provide a further understanding of the utility model, and constitute a part of the specification, and are used to explain the utility model together with embodiments of the utility model, and do not constitute the limitation to the utility model. In the drawings:

[0016] Figure 1 It is the structure schematic diagram of a kind of water-saving material taking machine of the utility model;

[0017] Figure 2 It is the overhead view of water tank and its internal pneumatic soaking mechanism;

[0018] Figure 3 It is the sectional view of water tank and its internal pneumatic soaking mechanism;

[0019] Figure 4 It is the structure schematic diagram of secondary telescopic material taking mechanical arm, discharging mechanical arm and transverse section bar;

[0020] Figure 5 It is the structure schematic diagram of discharging mechanical arm;

[0021] Figure 6 It is the structure schematic diagram of secondary telescopic material taking mechanical arm;

[0022] Figure 7 It is the explosion view of secondary telescopic material taking mechanical arm. DETAILED DESCRIPTION

[0023] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0024] The present application will be further described in detail below with reference to the embodiments.

[0025] The present application provides a specific embodiment of a material taking machine saving water:

[0026] As shown in Figure 1 , a material taking machine saving water comprises a rack 1 and a product conveying unit 2, the product conveying unit 2 is located on one side of the rack 1, the product conveying unit 2 is a roller conveyor, the rack 1 is provided with a water tank 3, a pipe positive seat 4 and a transverse profile 5, the transverse profile 5 is located directly above the water tank 3 and the pipe positive seat 4, two groups of horizontal transverse units 6 are arranged on the transverse profile 5, the horizontal transverse units 6 can move on the transverse profile 5, two groups of horizontal transverse units 6 are respectively provided with a two-stage telescopic material taking mechanical arm 7 and a discharging mechanical arm 8;

[0027] The two-stage telescopic material taking mechanical arm 7 is used for placing the product output from the product conveying unit 2 in the water tank 3, and the discharging mechanical arm 8 is used for taking the product in the water tank 3 and placing it on the pipe positive seat 4;

[0028] As shown in Figure 2 and Figure 3 , a pneumatic soaking mechanism is installed in the water tank 3, the pneumatic soaking mechanism comprises a water tank lifting plate 9, a water tank pipe positive plate 10 and two groups of soaking air cylinders 11, the two groups of soaking air cylinders 11 are installed at the diagonal positions on the top of the water tank 3, a guide pipe 12 is fixed at the center of the bottom of the water tank 3, the water tank lifting plate 9 and the water tank pipe positive plate 10 are sleeved on the guide pipe 12, and the water tank lifting plate 9 and the water tank pipe positive plate 10 can move up and down on the guide pipe 12, the water tank pipe positive plate 10 is fixed on the upper surface of the water tank lifting plate 9, and the water tank pipe positive plate 10 has a distance from the water tank lifting plate 9, the push rod ends of the two groups of soaking air cylinders 11 are connected to the diagonal positions of the water tank lifting plate 9 through connecting plates 13.

[0029] As shown in Figure 4As shown, the transverse profile 5 is provided with a helical rack 14 and a first wire rail 15, the horizontal transverse unit 6 is provided with a transverse seat 16, the transverse seat 16 is provided with a first slider 17 which is in sliding connection with the first wire rail 15, the transverse seat 16 is provided with a transverse motor 18, the main shaft of the transverse motor 18 is provided with a helical gear 19 which is in meshing connection with the helical rack 14; in operation, the transverse motor 18 drives the transverse seat 16 to slide left and right on the first wire rail 15 through the meshing of the helical gear 19 and the helical rack 14, and the secondary telescopic material taking arm 7 and the material discharging arm 8 are both installed on the transverse seats 16 of the two horizontal transverse units 6 to drive the secondary telescopic material taking arm 7 and the material discharging arm 8 to move left and right.

[0030] The working process of the water-saving material taking machine is as follows: the product conveying unit 2 (roller conveyor) conveys the disc-shaped products to the position right below the secondary telescopic material taking arm 7, the secondary telescopic material taking arm 7 is extended to grab the products, the secondary telescopic material taking arm 7 is retracted, then the horizontal transverse unit 6 drives the secondary telescopic material taking arm 7 to move to the position right above the water tank 3, the water tank 3 is filled with cleaning water, the secondary telescopic material taking arm 7 is extended to release the products, after the release, the secondary telescopic material taking arm 7 is reset to the initial state and starts to grab the next group of products, at the same time, the released products fall on the water tank pipe positive plate 10, then the push rod ends of the two groups of soaking air cylinders 11 push down the water tank lifting plate 9, the water tank lifting plate 9 drives the water tank pipe positive plate 10 to move down, so that the products are soaked in the cleaning water in the water tank 3, after soaking, the push rod ends of the two groups of soaking air cylinders 11 are retracted, finally the products are pushed out of the cleaning water by the water tank pipe positive plate 10, then the material discharging arm 8 moves to the position right above the products, the material discharging arm 8 is extended to grab the products, the horizontal transverse unit 6 moves the material discharging arm 8 to move laterally, finally the material discharging arm 8 releases the products on the pipe positive seat 4.

[0031] The material discharging arm 8 of the embodiment is used to take out the products in the water tank 3, then is tilted at 45° to drain and pour off the water on the products, and finally is placed on the pipe positive seat 4. The specific structure of the material discharging arm 8 is as follows: Figure 5 As shown, the material discharging arm 8 includes a lifting air cylinder mounting plate 20 which is installed on the transverse seat 16, the lifting air cylinder mounting plate 20 is provided with a material discharging air cylinder 21 and two second wire rails 30, the two second wire rails 30 are both provided with a second slider 22, two second sliders 22 are both fixed with a tilting air cylinder mounting plate 23, the push rod end of the material discharging air cylinder 21 is connected to the tilting air cylinder mounting plate 23, the tilting air cylinder mounting plate 23 is provided with a tilting air cylinder 24, the lower part of the cylinder body of the tilting air cylinder 24 is hinged with a first suction cup 25, and the push rod end of the tilting air cylinder 24 is connected to the first suction cup 25 through hinging.

[0032] The discharge cylinder 21 pushes the oblique cylinder mounting plate 23 to move downwards, the first suction cup 25 below can grab the product, then the discharge cylinder 21 retracts, so that the first suction cup 25 rises, the push rod end of the oblique cylinder 24 extends again, that is, the first suction cup 25 is pushed to rotate 45° around the hinge point, and the water on the product is drained.

[0033] The secondary telescopic taking mechanical arm 7 of the embodiment is used for placing the product output by the product conveying unit 2 in the sink 3, and the secondary telescopic taking mechanical arm 7 can be telescoped to any length, and the telescopic stroke length is long, so as to meet the use needs, such as Figure 6 and Figure 7 As shown in the figure, the secondary telescopic taking mechanical arm 7 comprises a mounting seat 26, a synchronous belt 27, a primary telescopic arm 28, and a secondary telescopic arm 29. The mounting seat 26 is fixedly installed on the transverse moving seat 16, two groups of third sliding blocks 36 are installed on the mounting seat 26, two third wire rails are arranged on the back of the primary telescopic arm 28, and the primary telescopic arm 28 can slide up and down on the mounting seat 26 through the cooperation of the two third wire rails and the two groups of third sliding blocks 36. A telescopic motor 31 is installed on the mounting seat 26, a toothed belt pulley 32 is installed on the telescopic motor 31, a first tension pulley 33 and a second tension pulley 34 are also rotationally installed on the mounting seat 26, and the two ends of the synchronous belt 27 are connected to the upper end and the lower end of the primary telescopic arm 28, and the synchronous belt 27 is sequentially arranged on the first tension pulley 33, the toothed belt pulley 32 and the second tension pulley 34.

[0034] Two groups of fourth sliding blocks 35 are installed on the primary telescopic arm 28, two fourth wire rails are arranged on the back of the secondary telescopic arm 29, the third wire rails and the fourth wire rails are blocked on the back and are not shown, the secondary telescopic arm 29 can slide up and down on the primary telescopic arm 28 through the cooperation of the two fourth wire rails and the two groups of fourth sliding blocks 35. A belt drive assembly 37 is also installed on the secondary telescopic arm 29, the secondary telescopic arm 29 is connected to the belt of the belt drive assembly 37 through a connecting seat, a fixed block 38 is also installed on the mounting seat 26, and the fixed block 38 is connected to the belt of the belt drive assembly 37. A second suction cup 39 is installed on the lower end of the secondary telescopic arm 29. Two cover bodies 40 are fixedly installed on the mounting seat 26, and the two cover bodies 40 are used for buckling on the mounting seat 26 and the primary telescopic arm 28 respectively.

[0035] The secondary telescopic principle of the secondary telescopic taking mechanical arm 7 is that the telescopic motor 31 drives the toothed belt wheel 32 to rotate, the toothed belt wheel 32 drives the synchronous belt 27 to move, and the two ends of the synchronous belt 27 are connected to the upper end and the lower end of the primary telescopic arm 28, so that when the synchronous belt 27 moves upwards, the primary telescopic arm 28 can slide downwards in the mounting seat 26, which is the primary telescopic action, at the same time, the belt transmission assembly 37 is arranged on the primary telescopic arm 28, and the primary telescopic arm 28 moves downwards relative to the fixed block 38 (arranged on the mounting seat 26), the fixed block 38 is connected to the belt of the belt transmission assembly 37 (specifically the rear half of the belt), so that the fixed block 38 can pull the belt of the belt transmission assembly 37, so that the belt of the belt transmission assembly 37 is driven (the rear half upwards and the front half downwards), and the connecting seat is connected to the belt (specifically the front half of the belt) of the belt transmission assembly 37, finally the belt drives the connecting seat to move downwards, the secondary telescopic arm 29 is arranged on the connecting seat, and the secondary telescopic action is completed, and the second suction disc 39 at the lower end of the secondary telescopic arm 29 is used for grabbing the product.

[0036] It should be noted that the utility model is used for soaking and cleaning the product, and the cleaning water in the water tank can be replaced by oil to soak and clean the product.

[0037] It should be noted that in this document, such as the term "include", "contain" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or includes elements inherent to such process, method, article or equipment.

[0038] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A water conserving reclaimer characterized by: The rack and the product conveying unit are arranged on one side of the rack, and the water tank, the pipe seat and the transverse profile are arranged on the rack, the transverse profile is arranged directly above the water tank and the pipe seat, two groups of horizontal transverse units are arranged on the transverse profile, the horizontal transverse units are movable on the transverse profile, two groups of horizontal transverse units are respectively provided with two-stage telescopic material taking mechanical arms and discharging mechanical arms; The two-stage telescopic material taking mechanical arms are used for placing the products conveyed by the product conveying unit in the water tank, and the discharging mechanical arms are used for taking the products in the water tank and placing the products on the pipe seat; The water tank is provided with a pneumatic soaking mechanism, the pneumatic soaking mechanism comprises a water tank lifting plate, a water tank pipe seat plate and two groups of soaking air cylinders, the two groups of soaking air cylinders are arranged at diagonal positions on the top of the water tank, a guide pipe is fixed at the center of the bottom of the water tank, the water tank lifting plate and the water tank pipe seat plate are sleeved on the guide pipe, the water tank lifting plate and the water tank pipe seat plate are movable up and down on the guide pipe, the water tank pipe seat plate is fixed on the upper surface of the water tank lifting plate, the water tank pipe seat plate is spaced from the water tank lifting plate, and the push rod ends of the two groups of soaking air cylinders are connected to the diagonal positions of the water tank lifting plate through connecting plates.

2. A water conserving reclaimer as defined in claim 1 wherein: The transverse profile is provided with a helical rack and a first linear rail, the horizontal transverse unit comprises a transverse seat, a first sliding block is arranged on the transverse seat and connected with the first linear rail in a sliding mode, a transverse motor is arranged on the transverse seat, a helical gear is arranged on the main shaft of the transverse motor, and the helical gear is engaged with the helical rack. The two-stage telescopic material taking mechanical arms and the discharging mechanical arms are arranged on the transverse seats of the two groups of horizontal transverse units.

3. A water conserving reclaimer as defined in claim 1 wherein: The discharging mechanical arm comprises a lifting air cylinder mounting plate, the lifting air cylinder mounting plate is arranged on the transverse seat, the lifting air cylinder mounting plate is provided with a discharging air cylinder and two second linear rails, the two second linear rails are provided with second sliding blocks, two second sliding blocks are fixed with an inclined air cylinder mounting plate, the push rod end of the discharging air cylinder is connected to the inclined air cylinder mounting plate, the inclined air cylinder mounting plate is provided with an inclined air cylinder, the cylinder body of the inclined air cylinder is hinged with a first suction disc, and the push rod end of the inclined air cylinder is connected to the first suction disc in a hinged mode.

4. A water conserving reclaimer as defined in claim 1 wherein: The two-stage telescopic material taking mechanical arm comprises a mounting seat, a synchronous belt, a first-stage telescopic arm and a second-stage telescopic arm, the mounting seat is fixedly arranged on the transverse seat, the mounting seat is provided with two groups of third sliding blocks, the back surface of the first-stage telescopic arm is provided with two third linear rails, the first-stage telescopic arm is movable up and down on the mounting seat through the cooperation of the two third linear rails and the two groups of third sliding blocks, the mounting seat is provided with a telescopic motor, the telescopic motor is provided with a toothed belt wheel, the mounting seat is further rotatably provided with a first tension pulley and a second tension pulley, and the two ends of the synchronous belt are connected to the upper end and the lower end of the first-stage telescopic arm in sequence and are wound on the first tension pulley, the toothed belt wheel and the second tension pulley. Two groups of fourth sliding blocks are installed on the primary telescopic arm, two fourth line rails are arranged on the back of the secondary telescopic arm, and the secondary telescopic arm can slide up and down on the primary telescopic arm through cooperation of the two fourth line rails and the two groups of fourth sliding blocks; a belt transmission assembly is further installed on the secondary telescopic arm, the secondary telescopic arm is connected with the belt of the belt transmission assembly through a connecting seat, a fixing block is further installed on the mounting seat, and the fixing block is connected with the belt of the belt transmission assembly; and a second suction disc is installed on the lower end of the secondary telescopic arm.

5. A water conserving reclaimer as defined in claim 1 wherein: The product conveying unit is a roller conveyor.

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