Speed reducer liquid level detection device and operation machine
By designing a hose connection and oil level detection device on the reducer, the problem of easy interference from the external steel pipe of the reducer is solved, realizing rapid oil level monitoring and convenient layout, and improving the versatility and stability of the device.
Patent Information
- Application Number
- CN202422870751.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-11-22
AI Technical Summary
The external steel pipe of the speed reducer is prone to interference with other pipelines in the vehicle, making it inconvenient to arrange and lacking versatility.
The gear oil in the reducer is introduced into the oil filling and draining pipe through the first and second hoses. Based on the principle of communicating vessels, the oil level is monitored by an oil level detection device. The adjustability of the hoses is used to avoid pipeline interference. The design of the mounting plate and pipe clamps ensures stable arrangement.
It enables rapid determination of the oil level inside the reducer, avoids pipeline interference, facilitates the layout of pipelines in the vehicle, and improves the versatility and ease of operation of the device.
Smart Images

Figure CN223594927U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to engineering machinery technical field, concretely relates to a speed reducer liquid level detection device and operation machine. BACKGROUND
[0002] Engineering machinery such as crane etc. usually use winch speed reducer to ensure the stability of the movement of receiving and releasing. In order to ensure that winch speed reducer works reliably, gear oil is injected into the speed reducer to play a lubricating role.
[0003] At present, the speed reducer is provided with an oil filler and an oil drain, and a steel pipe is connected to the oil filler and the oil drain respectively, the oil in the speed reducer is led out to the external pipeline to check the oil in the speed reducer.
[0004] However, the external steel pipe is easy to interfere with other pipelines on the vehicle, and it is inconvenient to arrange the steel pipe, and the universality is poor. UTILITY MODEL CONTENTS
[0005] The utility model provides a speed reducer liquid level detection device and operation machine to solve or improve the problem that the speed reducer is externally connected with a set of steel pipe in the related technology, easy to interfere with other pipelines on the vehicle, inconvenient to arrange the steel pipe, and poor in universality.
[0006] In the first aspect, the utility model provides a speed reducer liquid level detection device, which comprises:
[0007] A rack;
[0008] A speed reducer arranged on the rack, wherein the speed reducer is provided with an oil filler and an oil drain, and the oil filler and the oil drain are distributed along the height direction of the rack;
[0009] An oil filling and discharging pipe arranged on one side of the rack, wherein the oil filling and discharging pipe extends along the height direction of the rack;
[0010] A first hose with one end communicated with the oil filler and the other end communicated with the first end of the oil filling and discharging pipe;
[0011] A second hose with one end communicated with the oil drain and the other end communicated with the second end of the oil filling and discharging pipe;
[0012] An oil level detection device arranged on the oil filling and discharging pipe, wherein the oil level detection device is used for monitoring the oil level in the oil filling and discharging pipe.
[0013] In an optional embodiment, the oil level detection device is a liquid level meter, the first end of the oil filling and discharging pipe has a first opening, the liquid level meter is inserted into the first opening, and the liquid level meter is in airtight connection with the first opening.
[0014] In an alternative embodiment, one of the oil level gauge and the oil filler pipe is provided with a first internal thread, and the other is provided with a first external thread that matches the first internal thread.
[0015] In an alternative embodiment, the oil level gauge is provided with a scale.
[0016] In an alternative embodiment, further comprising:
[0017] A plug is plugged into a second opening of the second end of the oil filler pipe.
[0018] In an alternative embodiment, one of the plug and the oil filler pipe is provided with a second internal thread, and the other is provided with a second external thread that matches the second internal thread.
[0019] In an alternative embodiment, further comprising:
[0020] A mounting plate is connected to the rack.
[0021] A pipe clamp is connected to the mounting plate, and is used to clamp the oil filler pipe.
[0022] In an alternative embodiment, the number of the mounting plates is at least two, the mounting plates are distributed along the height direction of the rack, and the pipe clamp is arranged in one-to-one correspondence with the mounting plates.
[0023] In an alternative embodiment, the pipe clamp is provided with a first mounting hole, the mounting plate is provided with a second mounting hole opposite to the first mounting hole, at least one of the first mounting hole and the second mounting hole is a waist-shaped hole, and the first mounting hole and the second mounting hole are used to insert a fastener.
[0024] In a second aspect, the utility model also provides a working machine, which comprises the speed reducer liquid level detection device according to any one of the above.
[0025] The speed reducer liquid level detection device provided by the utility model introduces the gear oil in the speed reducer into the oil filler pipe through the first hose and the second hose, and according to the principle of a communicating vessel, the liquid level in the oil filler pipe is consistent with the liquid level inside the speed reducer, so that the liquid level in the speed reducer can be quickly obtained through the oil level detection device, and the adjustability of the hose is utilized to avoid pipeline interference, facilitate vehicle pipeline arrangement, and improve the universality of the device. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the description of the specific embodiments or the prior art. Obviously, the drawings described below are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0027] Figure 1 It is a front view of the speed reducer liquid level detection device of the embodiment of the present application.
[0028] Figure 2 It is a left view of the speed reducer liquid level detection device of the embodiment of the present application.
[0029] Figure 3 It is a structural schematic view of the liquid level meter of the embodiment of the present application.
[0030] Figure 4 It is a partial schematic view of the oil level detection device of the embodiment of the present application.
[0031] Figure 5 It is a partial schematic view of the mounting plate of the embodiment of the present application.
[0032] Explanation of reference signs:
[0033] 1, rack; 2, speed reducer; 201, oil filler; 202, oil drain; 3, oil filling and draining pipe; 301, first end; 302, second end; 4, first hose; 5, second hose; 6, oil level detection device; 601, scale line; 7, plug; 8, mounting plate; 801, second mounting hole; 9, pipe clamp; pipe clamp half; 10, fastener; 11, pipe joint. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the following will combine the drawings in the embodiments of the present application to clearly and completely describe the technical scheme in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0035] The following will describe the speed reducer liquid level detection device and working machine of the embodiments of the present application in combination with Figures 1 to 5
[0036] According to an embodiment of this utility model, in one aspect, a speed reducer liquid level detection device is provided, including a frame 1, a speed reducer 2, an oil filling / draining pipe 3, a first hose 4, a second hose 5, and an oil level detection device 6. Specifically, as... Figure 1 As shown, the reducer 2 is mounted on the frame 1. The reducer 2 is provided with an oil filler port 201 and an oil drain port 202, which are spaced apart along the height direction of the frame 1. An oil filling / draining pipe 3 is provided on one side of the frame 1 and extends along the height direction of the frame 1.
[0037] One end of the first hose 4 is connected to the filler port 201, and the other end is connected to the first end 301 of the filler / discharge hose 3. Specifically, the first end 301 of the filler / discharge hose 3 and the filler port 201 are respectively equipped with pipe fittings 11 for quick connection with the first hose 4.
[0038] One end of the second hose 5 is connected to the drain port 202, and the other end is connected to the second end 302 of the oil supply / drain pipe 3. Specifically, the second end 302 of the oil supply / drain pipe 3 and the drain port 202 are respectively equipped with pipe fittings 11 for quick connection with the second hose 5. The type and specifications of the pipe fittings 11 can be selected according to actual usage requirements.
[0039] An oil level detection device 6 is installed on the oil filling / draining pipe 3 to monitor the oil level within the pipe. With this configuration, gear oil from the reducer 2 is introduced into the oil filling / draining pipe 3 via the first hose 4 and the second hose 5. According to the principle of communicating vessels, the fluid level in the oil filling / draining pipe 3 is consistent with the fluid level inside the reducer 2. Therefore, the oil level inside the reducer 2 can be quickly determined by the fluid level measured by the oil level detection device 6. Furthermore, the adjustability of the hoses avoids pipeline interference, facilitates the overall vehicle piping layout, and the device has high versatility. It should be noted that, as shown in the example... Figure 1 Regarding the placement of the reducer level detection device shown, the vertical direction in the figure corresponds to the height of frame 1.
[0040] In some embodiments of this utility model, the oil level detection device 6 is a liquid level gauge, such as... Figure 1 As shown, the first end 301 of the oil supply pipe 3 has a first opening, and a level gauge is inserted into the first opening, with the level gauge and the first opening being sealed together. This configuration allows the level gauge to measure the oil level, thereby determining the oil condition inside the reducer 2 and enabling timely replenishment of gear oil to prevent wear on the gears of the reducer 2. Furthermore, the first opening facilitates the addition of oil, making maintenance of the reducer 2 easier. Additionally, the level gauge can be used to seal the first opening, preventing external impurities from entering the internal oil passages.
[0041] In some embodiments of this utility model, such as Figure 2As shown, one of the liquid level gauge and the oil filling pipe 3 is provided with a first internal thread, and the other is provided with a first external thread matched with the first internal thread. That is, the liquid level gauge is provided with the first internal thread, and the first end 301 of the oil filling pipe 3 is correspondingly provided with the matched first external thread; or the first end 301 of the oil filling pipe 3 is provided with the first internal thread, and the liquid level gauge is correspondingly provided with the matched first external thread. In this way, the liquid level gauge and the oil filling pipe 3 are screwed together, so that the liquid level gauge can be screwed out of the oil filling pipe 3 through the thread, facilitating quick disassembly and refilling of the gear oil, and the oil quality can also be directly and accurately observed by taking out the liquid level gauge, facilitating judgment of whether the gear oil is blackened and deteriorated.
[0042] In some embodiments of the present application, as shown in Figure 3 As shown, the liquid level gauge is provided with a scale line 601. In this way, the user can accurately read the height of the liquid level, facilitating observation and recording of the change of the liquid level by the user, and providing accurate liquid level measurement and monitoring functions.
[0043] In some embodiments of the present application, the speed reducer liquid level detection device further comprises a plug 7, as shown in Figure 1 As shown, the second end 302 of the oil filling pipe 3 has a second opening, and the plug 7 is plugged into the second opening. In this way, oil discharge is facilitated through the second opening, facilitating maintenance of the speed reducer 2. And the plug 7 is used for closed setting, which can ensure reliable operation of the device and prevent external impurities from entering the internal oil circuit to pollute the gear oil.
[0044] Of course, in other embodiments, the oil level detection device 6 can also be an oil level observation mirror, which is installed on the oil filling pipe 3, and the oil level observation mirror is located between the first opening and the second opening, and the oil level observation mirror is made of transparent material such as acrylic, glass, etc., so that the oil level and oil quality can be observed in real time. At this time, it should be noted that the first opening and the second opening of the oil filling pipe 3 should be installed with the plug 7, so as to control the closing and opening of each opening as needed, facilitating the filling and discharging of the gear oil.
[0045] In some embodiments of the present application, as shown in Figure 2 As shown, one of the plug 7 and the oil filling pipe 3 is provided with a second internal thread, and the other is provided with a second external thread matched with the second internal thread. That is, the plug 7 is provided with the second internal thread, and the second end 302 of the oil filling pipe 3 is correspondingly provided with the matched second external thread; or the second end 302 of the oil filling pipe 3 is provided with the second internal thread, and the plug 7 is correspondingly provided with the matched second external thread. In this way, the plug 7 and the oil filling pipe 3 are screwed together, so that the plug 7 can be screwed out of the oil filling pipe 3 through the thread, facilitating quick disassembly and oil discharge.
[0046] In some embodiments of the present application, as shown in Figure 4As shown, the speed reducer liquid level detection device further comprises a mounting plate 8 and a pipe clamp 9. Specifically, referring to Figure 4 As shown, the mounting plate 8 is connected with the rack 1, and specifically, a threaded connection or a welding connection or the like can be adopted. For example, the mounting plate 8 is welded on the rack 1, so that the structure is more stable, and a high-strength and reliable connection can be provided.
[0047] As shown, Figure 4 As shown, the pipe clamp 9 is connected with the mounting plate 8, and the pipe clamp 9 is used for clamping the oil feeding and discharging pipe 3. It can be understood that the shape of the part of the pipe clamp 9 in contact with the oil feeding and discharging pipe 3 is consistent with the shape of the oil feeding and discharging pipe 3, so as to increase the contact area therebetween, thereby reliably fixing the oil feeding and discharging pipe 3. For example, the oil feeding and discharging pipe 3 is a circular pipe, and the pipe clamp 9 is correspondingly provided with an arc groove matched with the circular pipe. In this way, through the cooperation of the mounting plate 8 and the pipe clamp 9, the installation is facilitated, the operation is convenient, and the assembly efficiency and the structural stability of the device are improved. It should be noted that the pipe clamp 9 is a mature product in the related art, and therefore its specific structure and the like will not be described here again, for example, as shown in Figure 4 As shown, the pipe clamp 9 comprises a pair of opposite pipe clamp halves 901, and the pair of pipe clamp halves 901 are fastened by bolt connection and clamp and fix the oil feeding and discharging pipe 3.
[0048] In some embodiments of the present application, as shown in Figure 1 As shown, the number of mounting plates 8 is at least two, a plurality of mounting plates 8 are distributed along the height direction of the rack 1, and the pipe clamp 9 is correspondingly arranged and connected with the mounting plate 8. Among them, the number of mounting plates 8 and pipe clamps 9 can be determined according to actual use requirements. In this way, by arranging a plurality of mounting plates 8 and a plurality of pipe clamps 9, it can be ensured that the pipeline is stably supported at different heights, the stable support and flexible arrangement of the pipeline are realized, and the overall device has higher safety and reliability.
[0049] In some embodiments of the present application, as shown in Figure 4 As shown, the pipe clamp 9 is provided with a first mounting hole, the mounting plate 8 is provided with a second mounting hole 801 opposite to the first mounting hole, and the first mounting hole and the second mounting hole 801 are used for inserting and fastening the fastener 10, which is a bolt or a screw or the like. Among them, at least one of the first mounting hole and the second mounting hole 801 is a waist-shaped hole, for example, as shown in Figure 5 As shown, the second mounting hole 801 is a waist-shaped hole. In this way, the fastener 10 is sequentially inserted through the first mounting hole and the second mounting hole 801 to lock the pipe clamp 9 on the mounting plate 8, thereby realizing reliable fixation of the oil feeding and discharging pipe 3. And by designing the waist-shaped hole and cooperating with the hose, the installation position of the oil feeding and discharging pipe 3 can be adjusted as needed, the installation error and manufacturing error are eliminated, and the assembly and pipeline arrangement are facilitated.
[0050] According to the embodiment of the utility model, on the other hand, still provide a kind of working machine, it can be understood that working machine includes but is not limited to crane, excavator, loader etc., specifically, with crane as an example, to explain this embodiment, this working machine includes the speed reducer liquid level detection device in each embodiment as described above.Such setting, by first hose 4 and second hose 5 gear oil inside reducer 2 is introduced into the oil filler pipe 3, according to the principle of communicating vessel, the liquid level in oil filler pipe 3 and the liquid level inside reducer 2 keep consistent, so the liquid level measured by oil level detection device 6 can quickly obtain the oil level of oil liquid inside reducer 2, and using the adjustability of hose, avoid pipeline interference, facilitate whole vehicle pipeline arrangement, device versatility is higher.The derivation process of the beneficial effects of the above speed reducer liquid level detection device is roughly similar, so it is not repeated here.
[0051] Although the embodiments of the utility model are described in conjunction with the drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the utility model, and such modifications and variations all fall within the scope defined by the appended claims.
Claims
1. A speed reducer liquid level detecting device characterized by comprising: The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer.
2. The reducer liquid level detecting device according to claim 1, characterized by The application relates to a lubricating oil level detection device for a reducer.
3. The reducer liquid level detecting device according to claim 2, characterized by The application relates to a lubricating oil level detection device for a reducer.
4. The reducer liquid level detecting device according to claim 2, characterized by The application relates to a lubricating oil level detection device for a reducer.
5. The reducer liquid level detecting device according to claim 2, characterized by The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer.
6. The reducer liquid level detecting device according to claim 5, wherein The application relates to a lubricating oil level detection device for a reducer.
7. The reducer liquid level detecting device according to claim 1, characterized by The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer.
8. The reducer liquid level detecting device according to claim 7, characterized by The application relates to a lubricating oil level detection device for a reducer.
9. The reducer liquid level detecting device according to claim 7, characterized by The application relates to a lubricating oil level detection device for a reducer.
10. A work machine characterized by comprising: The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer. The application relates to a lubricating oil level detection device for a reducer. 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