Pectin extraction device

Abstract

The utility model discloses a pectin extraction device and aims to provide a pectin extraction solution which is high in efficiency, energy-saving and environment-friendly. The device comprises a smashing assembly, a heat treatment assembly and a separation assembly, pomace is smashed through the smashing assembly, the smashed pomace is heated through the heat treatment assembly, and pectin and the pomace are separated through the separation assembly. Due to the design of the device, the pectin extraction process is automatic and continuous, the extraction efficiency and purity are improved, the energy consumption and environmental pollution are reduced, the operation process is simplified, and the maintenance cost is reduced. The pectin extraction device disclosed by the utility model is suitable for large-scale production of pectin in the food industry, and has a good market application prospect.

Description

TECHNICAL FIELD

[0001] The utility model relates to an agricultural equipment especially relates to a pectin extraction device. BACKGROUND

[0002] In the traditional pectin extraction process, usually adopts the manual work or simple mechanical mode to the fruit residue and carries out the crushing and heating treatment, this method is inefficient, and the extraction rate is not high, and the labor intensity is big. Along with the development of food industry, the demand of pectin is increasing, the traditional extraction method has been unable to meet the demand of large -scale production. In addition, the traditional method often accompanies the high energy consumption and the environmental pollution problem in the extraction process. Therefore, it is particularly important to develop a kind of high -efficient, energy -conserving, environmental protection pectin extraction device. SUMMARY

[0003] The utility model aims at providing a kind of pectin extraction device.

[0004] To achieve the above-mentioned purpose, the utility model is implemented according to the following technical solutions:

[0005] The utility model discloses a stirring assembly, heat treatment subassembly and separation component, the outlet of the stirring assembly is connected with the inlet of the heat treatment subassembly, the outlet of the heat treatment subassembly is connected with the inlet of the separation component, and the outlet of the separation component is the outlet of the pectin extraction device.

[0006] Further, the stirring assembly includes a stirring bin, a feed hopper, a first stirring roller shaft, a second stirring roller shaft, a first roller shaft motor and a second roller shaft motor. The feed hopper is arranged at the middle section of the stirring bin. The first stirring roller shaft and the second stirring roller shaft are arranged at the outlet position of the feed hopper. The first stirring roller shaft and the second stirring roller shaft are meshed with each other. The first roller shaft motor and the second roller shaft motor are fixedly arranged on the outer wall of the stirring bin. The drive shafts of the first roller shaft motor and the second roller shaft motor are connected with the drive shafts of the first stirring roller shaft and the second stirring roller shaft respectively. The lower end outlet of the stirring bin is connected with the inlet of the heat treatment subassembly.

[0007] Further, the heat treatment subassembly includes a pre-heating treatment bin, a perforated partition plate and an electric heating tube. The perforated partition plate is multi-layered. The multi-layered perforated partition plates are uniformly arranged in the pre-heating treatment bin. The upper end of the pre-heating treatment bin is butt-jointed with the lower end of the stirring bin. The lower end of the pre-heating treatment bin is butt-jointed with the inlet of the separation component. The lower end surface of each layer of the perforated partition plate is provided with an electric heating tube.

[0008] Specifically, the separation assembly comprises a pomace separation bin, a separation bin cover plate, a centrifugal separation mesh cylinder, a centrifugal separation motor, and a pectin outlet, the upper end of the pomace separation bin is open, the separation bin cover plate is detachably connected with the upper end opening of the pomace separation bin, a through hole is arranged in the middle of the separation bin cover plate, the through hole in the middle of the separation bin cover plate is in butt joint with the lower end outlet of the preheating treatment bin, the centrifugal separation mesh cylinder is located in the pomace separation bin, the lower end rotating shaft of the centrifugal separation mesh cylinder is in transmission connection with the rotating shaft of the centrifugal separation motor, and the pectin outlet is arranged at the lower end of the pomace separation bin and communicates with the inside.

[0009] Preferably, the outer wall of the pomace separation bin and the outer wall of the preheating treatment bin are supported and fixed through a plurality of preheating bin supports.

[0010] The beneficial effects of the present application are as follows:

[0011] The present application is a pectin extraction device, which has the following technical effects compared with the prior art:

[0012] High efficiency: through the high-efficiency crushing of the crushing assembly and the multi-layer heating of the heat treatment assembly, the extraction efficiency of pectin is greatly improved.

[0013] Energy saving: the design of the multi-layer perforated partition plate makes the heating more uniform, reducing energy consumption.

[0014] Environmental protection: the closed extraction process reduces the emission of pollutants, meeting the modern environmental protection requirements.

[0015] Automation: the entire extraction process does not require manual intervention, reducing labor intensity and improving production safety.

[0016] High extraction rate: through the centrifugal separation technology, the extraction purity and recovery rate of pectin are improved.

[0017] Easy to operate and maintain: the device structure is compact, easy to operate, and low in maintenance cost. BRIEF DESCRIPTION OF DRAWINGS

[0018] Fig. 1 is a cross-sectional structure schematic view of the present application;

[0019] Fig. 2 is a one-side structure schematic view of the present application;

[0020] Fig. 3 is another one-side structure schematic view of the present application.

[0021] In the figure: crushing bin 1, feed hopper 2, first crushing roller shaft 3, second crushing roller shaft 4, first roller shaft motor 5, second roller shaft motor 6, preheating treatment bin 7, perforated partition 8, electric heating tube 9, pomace separation bin 10, separation bin cover plate 11, centrifugal separation screen drum 12, centrifugal separation motor 13, pectin outlet 14, preheating bin support 15. DETAILED DESCRIPTION

[0022] The utility model will be further described below in combination with the drawings and specific embodiments, the schematic embodiment and the description of the utility model are used to explain the utility model, but not as the limitation of the utility model.

[0023] As Figs. 1-3 Indicated: the utility model includes crushing assembly, heat treatment assembly and separation assembly, the outlet of crushing assembly is connected with the inlet of heat treatment assembly, the outlet of heat treatment assembly is connected with the inlet of separation assembly, the outlet of separation assembly is the outlet of pectin extraction device.

[0024] Further, the crushing assembly includes crushing bin 1, feed hopper 2, first crushing roller shaft 3, second crushing roller shaft 4, first roller shaft motor 5, second roller shaft motor 6, the feed hopper 2 is arranged in the middle section in the crushing bin 1, the first crushing roller shaft 3 and second crushing roller shaft 4 are arranged at the outlet position of the feed hopper 2, the first crushing roller shaft 3 and second crushing roller shaft 4 are engaged with each other, the first roller shaft motor 5 and second roller shaft motor 6 are fixedly arranged on the outer wall of crushing bin 1, the drive shaft of first roller shaft motor 5 and second roller shaft motor 6 is connected with the drive shaft of first crushing roller shaft 3 and second crushing roller shaft 4 respectively, the lower end outlet of crushing bin 1 is connected with the inlet of heat treatment assembly.

[0025] Further, the heat treatment assembly includes preheating treatment bin 7, perforated partition 8, electric heating tube 9, the perforated partition 8 is multilayer, the multilayer perforated partition 8 is evenly distributed and arranged in preheating treatment bin 7, the upper end of preheating treatment bin 7 is butt-jointed with the lower end of crushing bin 1, the lower end of preheating treatment bin 7 is butt-jointed with the inlet of separation assembly, the lower end face of each layer perforated partition 8 is provided with electric heating tube 9.

[0026] Specifically, the separation assembly comprises a fruit residue separation bin 10, a separation bin cover plate 11, a centrifugal separation mesh cylinder 12, a centrifugal separation motor 13, and a pectin outlet 14, the fruit residue separation bin 10 is provided with an upper end opening, the separation bin cover plate 11 is detachably connected with the upper end opening of the fruit residue separation bin 10, a through hole is arranged in the middle of the separation bin cover plate 11, the through hole in the middle of the separation bin cover plate 11 is in butt joint with a lower end outlet of the preheating treatment bin 7, the centrifugal separation mesh cylinder 12 is located in the fruit residue separation bin 10, a rotating shaft at the lower end of the centrifugal separation mesh cylinder 12 is in transmission connection with a rotating shaft of the centrifugal separation motor 13, and the pectin outlet 14 is arranged at the lower end of the fruit residue separation bin 10 and communicates with the inside.

[0027] Preferably, the outer wall of the fruit residue separation bin 10 and the outer wall of the preheating treatment bin 7 are supported and fixed through a plurality of preheating bin supports 15.

[0028] The working principle of the utility model is as follows:

[0029] In use, the fruit residue of the soaking extraction solution is put into the crushing bin 1, the first roller shaft motor 5 and the second roller shaft motor 6 are started, the first crushing roller shaft 3 and the second crushing roller shaft 4 are driven to rotate in opposite directions, the fruit residue is smoothly fed into the first crushing roller shaft 3 and the second crushing roller shaft 4 under the action of the feeding hopper 2, so that the soaked fruit residue is crushed, and after crushing, the fruit residue falls onto the perforated baffle 8, the perforated baffle 8 is heated through the electric heating tube 9, a plurality of perforated baffles 8 capable of being heated are arranged, so that the crushed fruit residue can be repeatedly heated for multiple times, so that the pectin is extracted from the fruit residue, after multiple heating, the fruit residue is discharged into the centrifugal separation mesh cylinder 12, the centrifugal separation mesh cylinder 12 is driven to rotate at high speed through the centrifugal separation motor 13, the fruit residue is retained in the centrifugal separation mesh cylinder 12, the pectin flows into the fruit residue separation bin 10, and the pectin is discharged from the pectin outlet 14, and the processing is completed.

[0030] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and the description in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The protection scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A pectin extraction apparatus, characterized by: The pectin extraction device comprises a crushing assembly, a heat treatment assembly and a separation assembly, an outlet of the crushing assembly is connected with an inlet of the heat treatment assembly, an outlet of the heat treatment assembly is connected with an inlet of the separation assembly, and an outlet of the separation assembly is an outlet of the pectin extraction device. The crushing assembly comprises a crushing bin (1), a feeding hopper (2), a first crushing roller shaft (3), a second crushing roller shaft (4), a first roller shaft motor (5) and a second roller shaft motor (6). The feeding hopper (2) is arranged at a middle section in the crushing bin (1). The first crushing roller shaft (3) and the second crushing roller shaft (4) are arranged at an outlet position of the feeding hopper (2). The first crushing roller shaft (3) and the second crushing roller shaft (4) are engaged with each other. The first roller shaft motor (5) and the second roller shaft motor (6) are fixedly arranged on an outer wall of the crushing bin (1). Drive shafts of the first roller shaft motor (5) and the second roller shaft motor (6) are connected with drive shafts of the first crushing roller shaft (3) and the second crushing roller shaft (4) respectively. A lower end outlet of the crushing bin (1) is connected with an inlet of the heat treatment assembly.

2. The pectin extraction apparatus of claim 1, wherein: The heat treatment assembly comprises a pre-heat treatment bin (7), a perforated partition plate (8) and an electric heating pipe (9). The perforated partition plate (8) is multi-layered. The multi-layered perforated partition plates (8) are uniformly arranged in the pre-heat treatment bin (7). An upper end of the pre-heat treatment bin (7) is butted against a lower end of the crushing bin (1). A lower end of the pre-heat treatment bin (7) is butted against an inlet of the separation assembly. An electric heating pipe (9) is arranged on a lower end face of each layer of the perforated partition plate (8).

3. The pectin extraction apparatus of claim 2, wherein: The separation assembly comprises a fruit residue separation bin (10), a separation bin cover plate (11), a centrifugal separation mesh cylinder (12), a centrifugal separation motor (13) and a pectin outlet (14). An upper end of the fruit residue separation bin (10) is open. The separation bin cover plate (11) is detachably connected with the upper end opening of the fruit residue separation bin (10). A through hole is arranged in a middle part of the separation bin cover plate (11). The through hole in the middle part of the separation bin cover plate (11) is butted against a lower end outlet of the pre-heat treatment bin (7). The centrifugal separation mesh cylinder (12) is located in the fruit residue separation bin (10). A lower end rotating shaft of the centrifugal separation mesh cylinder (12) is in transmission connection with a rotating shaft of the centrifugal separation motor (13). The pectin outlet (14) is arranged at a lower end of the fruit residue separation bin (10) and is in communication with the inside.

4. The pectin extraction apparatus of claim 3, wherein: The outer wall of the fruit residue separation bin (10) and the outer wall of the pre-heat treatment bin (7) are supported and fixed by a plurality of pre-heat bin supports (15).

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