Full-automatic mattress glue spraying device

By utilizing the dust extraction and pressurization technology of the fully automatic mattress adhesive spraying device, the problem of debris affecting adhesive contact is solved, achieving uniform adhesive coverage and improved bonding strength, thereby enhancing the overall quality of the mattress.

CN223602721UActive Publication Date: 2025-11-28GUANGDONG SWEETNIGHT FURNITURE CO LTD
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Patent Information

Application Number
CN202422973452.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-11-28
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

During mattress production, debris adhering to the surface can hinder the full contact between the adhesive and the material, leading to a decrease in bonding strength. Existing technologies cannot effectively remove this debris.

Method used

A fully automatic mattress adhesive spraying device was designed, which includes a vacuuming mechanism and a pressurizing component. The device cleans up debris through a vacuum pump and an activated carbon filter, and pressurizes the adhesive to form a fine and uniform spray, ensuring that the adhesive evenly covers the mattress surface.

Benefits of technology

Effectively removes debris, improves the uniformity of contact between the adhesive and mattress materials and the strength of the bond, thereby enhancing the overall quality of the mattress and the uniformity and consistency of the adhesive application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full-automatic mattress glue spraying device and relates to the field of mattress production equipment. A full-automatic mattress glue spraying device comprises a base plate fixedly connected with a base frame, and further comprises a movable seat connected to the base frame in a sliding mode, and a glue spraying device arranged on the movable seat, the hollow box is fixedly connected to the moving seat, and a plurality of atomizing nozzles are fixedly communicated to the hollow box; according to the utility model, chips on the surface of a mattress can be cleaned before glue spraying through the dust collection mechanism, so that the chips are prevented from influencing the bonding of glue and mattress materials, and the glue can be in uniform and full contact with the surface of the mattress, thereby improving the firmness and stability of glue spraying, reducing the quality problem of the mattress caused by infirm bonding, and improving the production efficiency. And the hollow box can be inflated and pressurized through the pressurizing component, so that the glue can form a finer and more uniform spray form at the atomizing nozzle, the surface of the mattress is better covered, the uniformity and consistency of glue spraying are improved, and the overall quality of the mattress is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to bed mattress production equipment technical field, specifically, relate to a full -automatic bed mattress glue spraying device. BACKGROUND

[0002] In the production process of the mattress, glue spraying is a key process, which aims to firmly bond different components of the mattress, such as fabric layer, filling layer and support layer, to ensure the structural integrity and performance of the mattress.

[0003] In the early processing and handling process of the mattress, various debris will inevitably be produced, for example, sponge debris will be produced in the process of cutting and forming the sponge, fiber particles will be left during fabric cutting, and metal debris or rust powder may appear during spring assembly, etc. These debris will adhere to the surface of the mattress, and if they are not cleaned before glue spraying, a series of serious problems will be caused.

[0004] For example, the debris remaining on the surface of the mattress will form an isolation layer between the glue and the mattress material, preventing the glue from fully contacting the material, so that the glue cannot uniformly penetrate into the material, making it difficult to form a firm bond, resulting in a significant reduction in the bonding strength between the layers of the mattress. In view of this, the utility model is proposed. CONTENT OF THE UTILITY MODEL

[0005] The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art and provide a full-automatic bed mattress glue spraying device that can overcome the above problems or at least partially solve the above problems.

[0006] To solve the above technical problems, the basic concept of the technical solution of the utility model is:

[0007] A full-automatic bed mattress glue spraying device, comprising a base plate, the base plate is fixedly connected with a base frame, further comprising: a moving seat, which is slidingly connected to the base frame; a hollow box, which is fixedly connected to the moving seat, wherein the hollow box is fixedly connected with a plurality of atomizing nozzles; a glue feeding mechanism, which is provided on the base frame and is used for feeding glue into the hollow box; a hollow column, which is liftingly connected to the hollow box, wherein the hollow column is fixedly connected with a plurality of dust collection covers, a dust collection pump and a filter box are fixedly installed on the base frame, the input end of the dust collection pump is connected with the hollow column through a conduit one, and the output end of the dust collection pump is connected with the filter box through a conduit two; a pressurizing component, which is provided on the filter box and is used for inflating and pressurizing the hollow box.

[0008] Preferably, the pressurizing component comprises a pressurizing pipe, one end of the pressurizing pipe is connected with the filter box, and the other end of the pressurizing pipe is connected with the hollow box.

[0009] Preferably, a plurality of activated carbon filter screens are detachably connected in the filter box.

[0010] In order to facilitate cleaning of the activated carbon filter screen saturated with adsorption, further, the plurality of activated carbon filter screens are equidistantly inserted into the filter box.

[0011] In order to drive the hollow column to ascend or descend, preferably, an electric telescopic rod is fixedly installed on the hollow box, and the hollow column is fixedly connected to the output end of the electric telescopic rod through a support frame.

[0012] In order to be used for conveying glue into the hollow box, preferably, the glue conveying mechanism comprises a feed pump, the feed pump is fixedly installed on the base frame, the input end of the feed pump is communicated with an externally-attached glue storage tank through a hose, and the output end of the feed pump is communicated with the hollow box through a conveying pipe.

[0013] In order to drive the hollow box and the hollow column to reciprocate along the guide rod under the driving of the moving seat, preferably, a screw rod is rotatably connected to the base frame, a guide rod is fixedly installed on the base frame, and the moving seat is slidably connected to the guide rod and is threadedly connected with the screw rod.

[0014] In order to drive the screw rod to rotate, further, a motor is fixedly installed on the base frame, and the screw rod is fixedly connected to the output end of the motor.

[0015] After the above technical scheme is adopted, the mattress spraying glue device has the following beneficial effects compared with the prior art:

[0016] The mattress spraying glue device can clean the debris on the surface of the mattress before spraying glue, avoids the influence of the debris on the adhesion of the glue and the mattress material, enables the glue to uniformly and fully contact the surface of the mattress, thereby improving the firmness and stability of the sprayed glue, reducing the mattress quality problems caused by poor adhesion, enabling the booster component to inflate and pressurize the hollow box, enabling the glue to form a finer and more uniform spray pattern at the atomizing nozzle, better covering the surface of the mattress, improving the uniformity and consistency of the sprayed glue, and being beneficial to improving the overall quality of the mattress. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a structure diagram of the mattress spraying glue device Figure 1 ;

[0018] Figure 2 is a structure diagram of the mattress spraying glue device Figure 2 ;

[0019] Figure 3 is a structure diagram of the mattress spraying glue device Figure 1 ;

[0020] Figure 4 is a structure diagram of the mattress spraying glue deviceFigure 2 ;

[0021] Figure 5 It is the structural schematic view of the filter box and the activated carbon filter screen of the utility model.

[0022] In the figure: 1, base plate; 101, base frame; 2, moving seat; 201, hollow box; 202, atomizing nozzle; 3, motor; 301, screw rod; 302, guide rod; 4, feed pump; 401, feed pipe; 5, hollow column; 501, dust cover; 502, electric telescopic rod; 503, dust suction pump; 504, conduit one; 505, conduit two; 6, filter box; 601, activated carbon filter screen; 602, booster pipe. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical scheme and advantages of the utility model embodiment more clear, the technical scheme in the embodiment will be clearly and completely described below in combination with the drawings in the utility model embodiment, and the following embodiments are used to illustrate the utility model, but not to limit the scope of the utility model.

[0024] Embodiment 1:

[0025] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , a full-automatic mattress glue spraying device, comprising a base plate 1, the base plate 1 is fixedly connected with a base frame 101, further comprising: a moving seat 2, which is slidingly connected to the base frame 101; a hollow box 201, which is fixedly connected to the moving seat 2, wherein a plurality of atomizing nozzles 202 are fixedly connected to the hollow box 201; a glue conveying mechanism, which is arranged on the base frame 101 and is used for conveying glue into the hollow box 201; a hollow column 5, which is liftingly connected to the hollow box 201, wherein a plurality of dust covers 501 are fixedly connected to the hollow column 5, a dust suction pump 503 and a filter box 6 are fixedly installed on the base frame 101, an input end of the dust suction pump 503 is connected to the hollow column 5 through a conduit one 504, and an output end of the dust suction pump 503 is connected to the filter box 6 through a conduit two 505; a booster component, which is arranged on the filter box 6 and is used for inflating and pressurizing the hollow box 201.

[0026] A plurality of activated carbon filter screens 601 are detachably connected in the filter box 6.

[0027] An electric telescopic rod 502 is fixedly installed on the hollow box 201, and the hollow column 5 is fixedly connected to an output end of the electric telescopic rod 502 through a support frame.

[0028] A screw rod 301 is rotatably connected to the base frame 101, a guide rod 302 is fixedly installed on the base frame 101, the moving seat 2 is slidingly connected to the guide rod 302 and is threadedly connected to the screw rod 301.

[0029] The motor 3 is fixedly installed on the base 101, and the screw rod 301 is fixedly connected with the output end of the motor 3.

[0030] In use, first, the electric telescopic rod 502 is started to make the hollow column 5 descend, so that the dust cover 501 is close to the surface of the mattress, and then the dust suction pump 503 is started, so that the dust suction pump 503 generates suction force, so that the debris and impurities on the surface of the mattress are sucked into through the dust cover 501, the first conduit 504, the dust suction pump 503 and the second conduit 505, so that the debris on the surface of the mattress is cleaned, so that the debris does not affect the adhesion of the glue and the mattress material, so that the glue can be uniformly and fully contacted with the surface of the mattress, so that the firmness and stability of the glue spraying are improved, and the mattress quality problem caused by the poor adhesion is reduced. Meanwhile, in the filter box 6, the activated carbon filter screen 601 intercepts and adsorbs the debris, dust and other impurities in the air by using the porous structure and adsorption performance, and the purified air can be discharged through the exhaust port of the filter box 6.

[0031] At the same time, the motor 3 is started, the motor 3 drives the screw rod 301 to rotate, and the moving seat 2 moves along the guide rod 302 in a straight line due to the threaded connection between the moving seat 2 and the screw rod 301 and the sliding connection with the guide rod 302, so that the hollow box 201 and the hollow column 5 and the dust cover 501 thereon are moved above the mattress, so that the residual debris on the surface of the mattress is completely cleaned.

[0032] When the dust suction work is completed, the electric telescopic rod 502 drives the hollow column 5 to rise and restore to the initial position.

[0033] It should be noted that the first conduit 504 and the second conduit 505 are provided with one-way valves.

[0034] The first conduit 504 and the second conduit 505 are stretchable and retractable flexible pipes, so that the booster pipe 602 and the material conveying pipe 401 do not interfere with the movement of the moving seat 2.

[0035] Embodiment 2

[0036] Referring to Figure 1 , Figure 2 , Figure 4 , Figure 5 , a full-automatic mattress glue spraying device, which is basically the same as that in Embodiment 1, and further, the glue conveying mechanism comprises a feeding pump 4, the feeding pump 4 is fixedly installed on the base 101, the input end of the feeding pump 4 is connected with an externally connected glue storage tank through a flexible pipe, and the output end of the feeding pump 4 is connected with the hollow box 201 through the material conveying pipe 401.

[0037] The pressurizing component comprises a pressurizing pipe 602, one end of which is communicated with the filter box 6, and the other end of which is communicated with the hollow box 201.

[0038] When the debris and particulate impurities on the surface of the mattress are cleaned, the glue in the glue storage tank is delivered into the hollow box 201 through the delivery pipe 401 under the action of the delivery pump 4, and finally sprayed out through the atomizing nozzle 202, so that the glue is uniformly sprayed onto the surface of the mattress.

[0039] At the same time, the gas filtered through the filter box 6 is filled into the hollow box 201 through the pressurizing pipe 602 to pressurize the hollow box 201, so that the glue can form a more fine and uniform spray pattern at the atomizing nozzle 202, better cover the surface of the mattress, and improve the uniformity and consistency of the glue spraying, which is beneficial to improve the overall quality of the mattress.

[0040] It should be noted that the pressurizing pipe 602 is provided with a one-way valve.

[0041] The pressurizing pipe 602 and the delivery pipe 401 are both stretchable and retractable flexible pipes, so that the pressurizing pipe 602 and the delivery pipe 401 will not interfere with the movement of the moving seat 2.

[0042] Embodiment 3:

[0043] Referring to Figure 5 An automatic mattress glue spraying device, which is basically the same as that in Embodiment 1, and further comprises a plurality of activated carbon filter screens 601 which are equidistantly inserted into the filter box 6. By setting the activated carbon filter screens 601 in the form of insertion, the activated carbon filter screens 601 can be conveniently inserted into or pulled out of the filter box 6, so that when the activated carbon filter screens 601 are saturated and need to be cleaned, they can be conveniently pulled out of the filter box 6 for cleaning.

[0044] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application in any form. Although the present application has been disclosed as above with reference to the preferred embodiments, it is not intended to limit the present application.

Claims

1. A full-automatic mattress glue spraying device, comprising a base plate (1), a base frame (101) is fixedly connected on the base plate (1), characterized in that, Also include: Mobile seat (2), sliding connection in the base frame (101); Hollow box (201), fixedly connected to the mobile seat (2), Wherein, the hollow box (201) is fixedly connected with a plurality of atomizing nozzles (202); Glue feeding mechanism, provided on the base frame (101), and used for feeding glue into the hollow box (201); Hollow column (5), lifting connection in the hollow box (201), Wherein, the hollow column (5) is fixedly connected with a plurality of dust covers (501), the base frame (101) is fixedly installed with a dust collection pump (503) and a filter box (6), the input end of the dust collection pump (503) is connected with the hollow column (5) through the conduit one (504), and the output end of the dust collection pump (503) is connected with the filter box (6) through the conduit two (505); The booster component is provided on the filter box (6), and is used for air pressure boosting in the hollow box (201).

2. The full-automatic mattress glue spraying device according to claim 1, characterized in that, The booster component includes a booster pipe (602), one end of the booster pipe (602) is connected with the filter box (6), and the other end is connected with the hollow box (201).

3. The full-automatic mattress glue spraying device according to claim 1, characterized in that, A plurality of activated carbon filter screens (601) are detachably connected in the filter box (6).

4. The full-automatic mattress glue spraying device according to claim 3, characterized in that, A plurality of the activated carbon filter screens (601) are equidistantly inserted into the filter box (6).

5. The full-automatic mattress glue spraying device according to claim 1, characterized in that, The hollow box (201) is fixedly installed with an electric telescopic rod (502), and the hollow column (5) is fixedly connected to the output end of the electric telescopic rod (502) through a support frame.

6. The full-automatic mattress glue spraying device according to claim 1, characterized in that, The glue feeding mechanism includes a feeding pump (4), the feeding pump (4) is fixedly installed on the base frame (101), the input end of the feeding pump (4) is connected with an external glue storage tank through a hose, and the output end of the feeding pump (4) is connected with the hollow box (201) through a feeding pipe (401).

7. The full-automatic mattress glue spraying device according to claim 1, characterized in that, The base frame (101) is rotatably connected with a lead screw (301), the base frame (101) is fixedly installed with a guide rod (302), the mobile seat (2) is slidingly connected with the guide rod (302) and is threadedly connected with the lead screw (301).

8. The full-automatic mattress glue spraying device according to claim 7, characterized in that, The base frame (101) is fixedly installed with a motor (3), and the lead screw (301) is fixedly connected with the output end of the motor (3).