Ion carburizing and quenching furnace without secondary heating

By introducing lifting components, actuating components, and limiting rings into the ion carburizing and quenching furnace, the problem of insufficient furnace cover sealing was solved, achieving stability and sealing of the workpiece carburizing and quenching process, simplifying the process flow, and reducing production costs.

CN223607320UActive Publication Date: 2025-11-28WUHAN ION NITRIDING FURNACE CO LTD +2
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Patent Information

Application Number
CN202423004291.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-28
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

In existing multi-purpose ion carburizing furnaces, the sealing performance of the furnace cover driven by the lifting mechanism still needs improvement, and the processing stability is insufficient.

Method used

The furnace cover is stably connected to the top of the inner furnace body through a docking and limiting mechanism, using lifting components, actuating components, positioning rods and limiting rings, ensuring sealing and stability.

Benefits of technology

It improves the stability of the carburizing and quenching process of workpieces, enhances the reliability and sealing of machining, simplifies the process flow, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ion carburizing and quenching furnaces, and particularly discloses an ion carburizing and quenching furnace without secondary heating, which comprises an outer furnace body and a furnace cover arranged at the top of the outer furnace body, the lifting piece is used for adjusting the lifting of the furnace cover; the inner furnace body is arranged in the outer furnace body, the bottom of the furnace cover is connected with a butt joint ring, the top of the inner furnace body is provided with a butt joint groove in butt joint with the butt joint ring, and the outer side of the inner furnace body is provided with a rotating seat installed at the top of the outer furnace body; a workpiece to be processed is arranged in the inner furnace body, the lifting piece can adjust the furnace cover to descend, the descending of the furnace cover drives the butt joint ring to be gradually arranged in the butt joint groove, the shifting piece is driven by downward pressing of the butt joint ring, the connecting rod rotates around the axis of the rotating column, the furnace cover is arranged at the top of the inner furnace body, and the positioning rod is vertically arranged at the position of the positioning notch and the limiting notch. And the limiting ring can be rotated to fix the position of the positioning rod, so that the furnace cover is stably connected to the top of the inner furnace body, subsequent stable carburizing and quenching treatment of workpieces is facilitated, and the machining stability is improved.
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Description

Technical Field

[0001] This utility model relates to the field of ion carburizing and quenching furnace technology, specifically to an ion carburizing and quenching furnace that does not require secondary heating. Background Technology

[0002] Ion carburizing and quenching furnaces can complete carburizing and quenching in a single heating process, greatly simplifying the process and improving production efficiency. Due to the use of ion implantation technology, carburizing is fast and quick, resulting in low energy consumption. Simultaneously, the equipment has a simple structure and low power consumption, further reducing production costs. During quenching, compressive internal stress is generated on the workpiece surface, which is beneficial for improving the workpiece's fatigue strength. Furthermore, the quenched workpiece has high surface hardness and good wear resistance. After the workpiece is placed in the ion carburizing and quenching furnace, the furnace lid is closed for the ion carburizing and quenching operation. The furnace lid is controlled by a lifting mechanism, and bolts are used to further secure it for improved stability.

[0003] The existing patent publication number CN214529211U discloses a well-type tankless ion carburizing multi-purpose furnace, which includes a carburizing multi-purpose furnace body. A fixed support base for installation is fixedly connected to the lower left side of the carburizing multi-purpose furnace body. A lifting mechanism for lifting is installed on the upper end of the fixed support base. When the lifting mechanism is working, it will drive the fixed crossbeam, furnace cover and ventilation mechanism to lift, thereby facilitating the workers to process steel parts and put them into the loading frame inside the carburizing multi-purpose furnace body. When the carburizing multi-purpose furnace body is working, it will perform gas carburizing on the steel parts.

[0004] In the aforementioned multi-purpose ion carburizing furnace, the lifting mechanism drives the lifting operation. However, further improvements are needed in securing the furnace lid, and the sealing performance during processing also needs to be enhanced. To address these issues, an ion carburizing and quenching furnace that eliminates the need for secondary heating is proposed. Utility Model Content

[0005] The purpose of this invention is to provide an ion carburizing and quenching furnace that does not require secondary heating, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An ion carburizing and quenching furnace that requires no secondary heating, comprising an outer furnace body and a furnace cover disposed on top of the outer furnace body; further comprising:

[0008] Lifting components are used to adjust the raising and lowering of the furnace lid;

[0009] The inner furnace body is arranged in the outer furnace body, the bottom of the furnace cover is connected with a butt joint ring, the top of the inner furnace body is provided with a butt joint groove which is butt jointed with the butt joint ring, the outer side of the inner furnace body is provided with a rotating base which is arranged on the top of the outer furnace body, the rotating base is rotatably connected with a rotating column, the rotating column is connected with a connecting rod and a positioning rod, the furnace cover is provided with a plurality of positioning gaps which are used for positioning the insertion of the gaps, the inner furnace body is provided with a pushing piece which is driven by the butt joint ring to push the connecting rod to rotate around the axis of the rotating column.

[0010] The limiting ring is rotatably connected to the top of the furnace cover, the limiting ring is provided with a limiting gap, and the limiting ring is provided with a limiting piece which is used for limiting the rotation of the limiting ring.

[0011] The permeating agent pipe is arranged on the top of the furnace cover.

[0012] In an optional solution, the lifting piece comprises a hydraulic telescopic rod which is arranged on one side of the outer furnace body, the top of the hydraulic telescopic rod is connected with a mounting base, and the bottom of the mounting base is connected with the furnace cover through a mounting frame.

[0013] In an optional solution, the pushing piece comprises a lifting block, the inner wall of the lifting block is horizontally and slidably connected with a movable column, the connecting rod is provided with a strip-shaped hole which is used for the movement of the movable column, the outer wall of the inner furnace body is provided with a lifting groove which is used for the lifting of the lifting block, and the lifting groove is communicated with the butt joint groove.

[0014] In an optional solution, the bottom of the lifting block is connected with a spring which is arranged in the lifting groove.

[0015] In an optional solution, the positioning rod is provided with a limiting groove which is matched with the inner wall of the limiting gap.

[0016] In an optional solution, the limiting piece comprises a limiting bolt which is screw-connected on the limiting ring, and the top of the furnace cover is provided with a screw hole which is screw-matched with the limiting bolt.

[0017] In an optional solution, the bottom of the furnace cover is provided with a circulating fan, and the top of the furnace cover is provided with a motor which is used for driving the rotation of the circulating fan.

[0018] In an optional solution, the top of the furnace cover is connected with an input pipe, and one side of the inner furnace body is connected with an output pipe which extends into the inner furnace body.

[0019] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0020] The utility model discloses a workpiece is placed in the inner furnace body in the workpiece of handling, and the lifting spare can adjust the furnace cover to reduce, and the furnace cover reduces the butt joint ring gradually and is placed in the butt joint groove, and the poking spare is driven by the butt joint ring and is pressed down, and the connecting rod rotates around the rotation column axis, and the furnace cover is placed at the top of the inner furnace body, and the positioning rod is vertically placed at the location of the positioning notch and the limiting notch, and the rotatable limiting ring fixes the position of the positioning rod, makes the furnace cover stable connection at the top of the inner furnace body, is favorable for the stable carburizing and quenching treatment of subsequent workpiece, improves the processing stability. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is the structure schematic diagram of the utility model.

[0022] Figure 2 It is the structure schematic diagram of the utility model in furnace cover upper connecting part.

[0023] Figure 3 It is the structure schematic diagram of the utility model in furnace cover stable connection at the top of the inner furnace body.

[0024] Figure 4 It is the local structure schematic diagram of the utility model.

[0025] In the drawing: 1, outer furnace body;2, furnace cover;3, mounting frame;4, mounting seat;5, hydraulic telescopic rod;6, inner furnace body;7, motor;8, penetrant pipe;9, limiting ring;10, input pipe;11, output pipe;

[0026] 21, positioning notch;22, butt joint ring;

[0027] 61, butt joint groove;62, lifting block;63, movable column;64, connecting rod;65, strip hole;66, rotation column;67, rotation seat;68, positioning rod;69, limiting groove;

[0028] 91, limiting notch;92, limiting bolt. DETAILED DESCRIPTION

[0029] In the utility model, unless another definite provision and limit, the term "installation", "link", "connection", "fix" and so on term should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can indirectly connect through the intermediate medium, can be the intercommunication of two elements or the interaction of two elements, unless another definite limit. For ordinary skilled in the art, the above-mentioned term can be understood according to the specific meaning of the utility model in specific circumstances.

[0030] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0031] Please refer to Figures 1-4 In the embodiment, the ion carburizing quenching furnace without secondary heating comprises an outer furnace body 1, a furnace cover 2 arranged on the top of the outer furnace body 1, a lifting member for adjusting the lifting of the furnace cover 2, an inner furnace body 6 arranged in the outer furnace body 1, a limiting ring 9 rotatably connected to the top of the furnace cover 2, and a carburizing agent pipe 8 arranged on the top of the furnace cover 2.

[0032] The inner furnace body 6 is arranged in the outer furnace body 1, the bottom of the furnace cover 2 is connected to a butt joint ring 22, the top of the inner furnace body 6 is provided with a butt joint groove 61 butt jointed with the butt joint ring 22, the outer side of the inner furnace body 6 is provided with a rotating seat 67 mounted on the top of the outer furnace body 1, the rotating seat 67 is rotatably connected to a rotating column 66, the rotating column 66 is connected to a connecting rod 64 and a positioning rod 68, the furnace cover 2 is provided with a plurality of positioning notches 21 for positioning the insertion of the connecting rod 64, the inner furnace body 6 is mounted with a pushing member driven by the butt joint ring 22 for pushing the connecting rod 64 to rotate around the axis of the rotating column 66.

[0033] The limiting ring 9 is rotatably connected to the top of the furnace cover 2, the limiting ring 9 is provided with a limiting notch 91, and the limiting ring 9 is mounted with a limiting member for limiting the rotation of the limiting ring 9; and the carburizing agent pipe 8 is arranged on the top of the furnace cover 2.

[0034] By adopting the above scheme, the workpiece to be processed is arranged in the inner furnace body 6, the lifting member can adjust the lowering of the furnace cover 2, the furnace cover 2 is lowered to gradually arrange the butt joint ring 22 in the butt joint groove 61, the pushing member is driven by the butt joint ring 22 to push the connecting rod 64 to rotate around the axis of the rotating column 66, the furnace cover 2 is arranged on the top of the inner furnace body 6, the positioning rod 68 is vertically arranged at the positioning notch 21 and the limiting notch 91, the rotatable limiting ring 9 can fix the position of the positioning rod 68, the furnace cover 2 is stably connected to the top of the inner furnace body 6, and the carburizing agent pipe 8 can input the carburizing agent.

[0035] As shown in Figure 1 The lifting member comprises a hydraulic telescopic rod 5 arranged on one side of the outer furnace body 1, the top of the hydraulic telescopic rod 5 is connected to a mounting seat 4, and the bottom of the mounting seat 4 is connected to the furnace cover 2 through a mounting frame 3; the height of the mounting seat 4 can be adjusted by the hydraulic telescopic rod 5, so as to adjust the height of the furnace cover 2.

[0036] As shown in Figure 4As shown, the knob includes a lifting block 62, the inner wall of the lifting block 62 is horizontally slidingly connected with a movable column 63, a strip-shaped hole 65 for the movement of the movable column 63 is arranged on the connecting rod 64, a lifting groove for the lifting of the lifting block 62 is arranged on the outer wall of the inner furnace body 6, and the lifting groove is communicated with the butt joint groove 61; when the lifting block 62 moves downward, the connecting rod 64 rotates around the axis of the rotating column 66, the end of the connecting rod 64 moves in an arc shape, the lifting block 62 moves in a straight line, but when the lifting block 62 moves, the movable column 63 can move horizontally on the lifting block 62, the movable column 63 can also move in the strip-shaped hole 65, the lifting block 62 drives the connecting rod 64 to move without interference, and the rotating column 66 rotates to drive the positioning rod 68 to move.

[0037] Further, the bottom of the lifting block 62 is connected with a spring installed in the lifting groove; when the lifting block 62 is lowered, the spring is compressed, and when the lifting block 62 loses the pressing force of the top, the lifting block 62 can be reset by the force of the spring.

[0038] As shown in Figure 2 and Figure 3 As shown, the positioning rod 68 is provided with a limiting groove 69 matched with the inner wall of the limiting notch 91; after the limiting ring 9 rotates, the limiting notch 91 is butted with the limiting groove 69, so that the position of the positioning rod 68 can be limited.

[0039] As shown in Figure 2 The limiting member includes a limiting bolt 92 threadedly connected with the limiting ring 9, and a screw hole matched with the limiting bolt 92 is arranged on the top of the furnace cover 2; after the limiting ring 9 is adjusted by rotation, the limiting bolt 92 is arranged in the corresponding screw hole, so that the position of the limiting ring 9 can be fixed.

[0040] As shown in Figure 2 The bottom of the furnace cover 2 is provided with a circulating fan, and a motor 7 for driving the circulating fan to rotate is installed on the top of the furnace cover 2; the motor 7 drives the circulating fan to rotate, so that the circulation of the gas in the inner furnace body 6 is promoted.

[0041] The top of the furnace cover 2 is connected with an input pipe 10, and an output pipe 11 extending into the inner furnace body 6 is connected to one side of the inner furnace body 6; the quenching medium can be input from the input pipe 10 for the quenching treatment of the workpiece, and the output pipe 11 can be used for output.

[0042] The working principle of the utility model is: the workpiece to be treated is placed in the inner furnace body 6, the lifting piece can adjust the furnace cover 2 to lower, the furnace cover 2 is lowered and drives the butt joint ring 22 to be gradually placed in the butt joint groove 61, the stirring piece is driven by the butt joint ring 22 and is pressed down, the connecting rod 64 rotates around the rotating column 66 axis, the furnace cover 2 is placed on the top of the inner furnace body 6, the positioning rod 68 is vertically placed at the positioning notch 21 and the limiting notch 91, the rotatable limiting ring 9 fixes the position of the positioning rod 68, makes the furnace cover 2 stably connect on the top of the inner furnace body 6, the carburizing agent pipe 8 can input carburizing agent; the ion carburizing and quenching furnace combines ion carburizing and quenching process, can complete carburizing and quenching in a heating process, need not secondary heating.

[0043] The above is only the preferred embodiment of the utility model, and is not other forms of the utility model, any skilled person in the art can use the disclosed technical content to change or modify equivalent embodiments of equivalent changes applied to other fields, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the utility model without departing from the technical scheme content of the utility model still belongs to the protection scope of the technical scheme of the utility model.

Claims

1. An ion carburizing quenching furnace without secondary heating, comprising an outer furnace body (1) and a furnace cover (2) arranged on the top of the outer furnace body (1); characterized in that, Also include: Lifting piece for adjusting the lifting of the furnace cover (2); The inner furnace body (6) is arranged in the outer furnace body (1), the bottom of the furnace cover (2) is connected with the butt joint ring (22), the top of the inner furnace body (6) is provided with the butt joint groove (61) butt joint with the butt joint ring (22), the outer side of the inner furnace body (6) is provided with the rotating seat (67) installed on the top of the outer furnace body (1), the rotating column (66) is rotatably connected in the rotating seat (67), the connecting rod (64) and the positioning rod (68) are connected on the rotating column (66), a plurality of positioning notches (21) are arranged on the furnace cover (2), the inner furnace body (6) is provided with the actuating member driven by the butt joint ring (22) and used for actuating the connecting rod (64) to rotate around the axis of the rotating column (66); The limiting ring (9) is rotatably connected on the top of the furnace cover (2), the limiting notches (91) are arranged on the limiting ring (9), and the limiting member is arranged on the limiting ring (9) and used for limiting the rotation of the limiting ring (9); and The permeating agent pipe (8) is arranged on the top of the furnace cover (2).

2. The no post heat ion carburizing and quenching furnace of claim 1 wherein: The lifting piece includes the hydraulic telescopic rod (5) arranged on one side of the outer furnace body (1), the mounting seat (4) is connected on the top of the hydraulic telescopic rod (5), and the mounting seat (4) is connected with the furnace cover (2) through the mounting frame (3).

3. The no post heat ion carburizing and quenching furnace of claim 1 wherein: The actuating member includes the lifting block (62), the movable column (63) is slidably connected to the inner wall of the lifting block (62), the connecting rod (64) is provided with the strip-shaped hole (65) used for the movement of the movable column (63), the outer wall of the inner furnace body (6) is provided with the lifting groove used for the lifting of the lifting block (62), and the lifting groove is communicated with the butt joint groove (61).

4. The no post heat ion carburizing and quenching furnace of claim 3 wherein: The bottom of the lifting block (62) is connected with the spring arranged in the lifting groove.

5. The no post heat ion carburizing and quenching furnace of claim 1 wherein: The positioning rod (68) is provided with the limiting groove (69) matched with the inner wall of the limiting notch (91).

6. The no post heat ion carburizing and quenching furnace of claim 1 wherein: The limiting member includes the limiting bolt (92) threadedly connected on the limiting ring (9), and the top of the furnace cover (2) is provided with the screw hole threadedly matched with the limiting bolt (92).

7. The no post heat ion carburizing and quenching furnace of claim 1 wherein: The bottom of the furnace cover (2) is provided with the circulating fan, and the top of the furnace cover (2) is provided with the motor (7) used for driving the rotation of the circulating fan.

8. The no post heat ion carburizing and quenching furnace of claim 1 wherein: The top of the furnace cover (2) is connected with the input pipe (10), and the output pipe (11) extending into the inner furnace body (6) is connected on one side of the inner furnace body (6).

Citation Information

Patent Citations

  • Well type tank-free ion carburizing multi-purpose furnace

    CN214529211U