A device for ensuring the quality of mortar joints of brick masonry
By combining edge beams, connecting rods, scraper teeth, and positioning components, the problems of incomplete mortar joints and material waste in aerated block masonry are solved, achieving consistent mortar thickness, improved construction efficiency, and enhanced overall structure.
Patent Information
- Application Number
- CN202423091004.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-13
AI Technical Summary
During the construction of aerated concrete blocks, the mortar joints are not full or straight, and there are false joints. Furthermore, there is a serious waste of materials when laying mortar, which affects the quality of the brick masonry and the construction speed.
Design a device including a side beam, connecting rod, scraper teeth, and positioning element. The connecting rod and positioning element control the mortar thickness and straightness, the scraper teeth form grooves to place the reinforcing bars, and the extension of the side beam ensures verticality, reducing mortar spillage and improving construction efficiency.
Effective control of mortar thickness and straightness reduces material waste, improves the construction quality and speed of brick masonry, enhances the integrity and seismic resistance of buildings, and reduces the risk of cracking and collapse.
Smart Images

Figure CN223608224U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of building construction, specifically relates to a device for ensuring the mortar joint quality of brick masonry. BACKGROUND
[0002] As a building material, aerated block brick has a development history of several decades in China. At present, it is widely used in the field of masonry structure in China, mainly due to its low density, good thermal insulation performance, convenient construction, fast construction speed and other advantages. Therefore, it is widely used in housing construction projects. Through technical innovation, the strength, durability and thermal insulation performance of aerated block bricks have been further improved, and some products have also added fireproofing, waterproofing and other functions. Due to the gradual recognition of the advantages of aerated block bricks by the market, the market acceptance is continuously improving, and it is not only used in new buildings, but also applied in old house renovation.
[0003] The national and local standardization organizations have formulated relevant standards and specifications for the production and application of aerated block bricks, improving the quality of aerated block bricks. However, there are still many problems in the construction process of aerated block, such as: aerated block masonry mortar joint is not full, mortar joint is not straight, and there are false joints and other problems.
[0004] During the aerated block masonry, it is particularly important to evenly spread the masonry mortar on the aerated block. The traditional masonry brick masonry mortar is spread by using a "brick knife" to manually level, and then the upper layer of blocks is placed and the flatness and perpendicularity are adjusted by knocking, which is prone to uneven mortar leading to uneven mortar joints. Moreover, a lot of mortar falls to the ground during the mortar spreading process, causing waste of labor and materials. Ensuring the quality and speed of mortar spreading can improve the masonry speed of brick masonry and ensure the quality of brick masonry.
[0005] Therefore, a device that can effectively improve the quality and speed of mortar spreading and ensure the thickness quality of the mortar joint is needed during mortar spreading. SUMMARY
[0006] In view of the many defects and deficiencies in the above background technology, the utility model has made improvements and innovations, aiming to provide a device for ensuring the quality of brick masonry mortar joint. During the mortar spreading process, a connecting rod is provided to control the thickness of the mortar and ensure the uniformity of the mortar thickness during the construction process. The edge beam and positioning member are provided to ensure the straightness of the mortar joint and reduce the generation of mortar falling to the ground. The overall fixed connection structure avoids the influence of deformation caused by long-term use or storage and transportation on the masonry process.
[0007] Another purpose of the utility model is to form a bevel design at the edge of the spread mortar through the setting of the positioning member, reduce the generation of mortar falling to the ground, and make the mortar joint more beautiful after placing the upper layer of blocks, reduce the construction difficulty of the pointing process, and avoid the waste of materials.
[0008] The device can leave two grooves for placing steel bars during mortar laying, improve the integrity of the building body, improve the anti-seismic capability, and reduce the risk of cracking and collapse of the building body after the cutting block is placed.
[0009] To solve the above problems and achieve the above purposes, the device for ensuring the mortar joint quality of a brick masonry is realized by adopting the following design structure and technical scheme.
[0010] A device for ensuring the mortar joint quality of a brick masonry comprises:
[0011] The edge beams (1) are oppositely arranged to each other.
[0012] The connecting rods (2) are connected to the end portions and the middle portions between the two edge beams (1).
[0013] The handles (3) are symmetrically connected to the two sides of the two edge beams (1).
[0014] The lower portion of the connecting rod (2) is provided with a plurality of scraping teeth (21).
[0015] Preferably, the scraping teeth (21) are two and symmetrically arranged on the lower portion of the connecting rod (2).
[0016] Preferably, the scraping teeth (21) are equidistantly or unequidistantly arranged on the lower portion of the connecting rod (2).
[0017] Preferably, the edge beam (1) is of an L-shaped structure, and the L-shaped interior is provided with a positioning member (12).
[0018] Preferably, the positioning member (12) is of an inverted trapezoidal structure.
[0019] The short side of the trapezoidal positioning member (12) is a contact surface with the mortar of the building body (4) and provides support for the device for ensuring the mortar joint quality of a brick masonry; the long side of the trapezoidal positioning member (12) is a contact surface connected with the connecting rod (2); the inclined side of the trapezoidal positioning member (12) is a contact surface in contact with the mortar and limiting the generation of falling mortar; and the height of the trapezoidal positioning member (12) is a side of the L-shaped edge beam, which is longitudinally extended to be attached to the side surface of the building body (4).
[0020] Preferably, a rectangular frame structure is formed between the edge beam (1) and the connecting rod (2).
[0021] Preferably, a grouting space (5) is formed between the connecting rod (2), the scraping teeth (21), and the inclined surface of the positioning member (12).
[0022] The thickness of the connecting rod (2) and the height of the inverted trapezoid of the positioning member (12) control the thickness of the spread mortar.
[0023] Preferably, the squeegee (21) is in the shape of an inverted triangle or a cylinder or a diamond, which is used to draw several grooves on the surface of the spread mortar.
[0024] Preferably, the handle (3) is in the shape of a "C", a "Fang", a "Bow" or a "Ladder".
[0025] A slip-resistant protective sleeve is sleeved on the handle (3) and is in mutual engagement with the handle (3). The slip-resistant protective sleeve is arranged at the hand-holding position of the handle (3).
[0026] The working principle is as follows: before use, the device for ensuring the quality of mortar joints of brick masonry is manufactured. The edge beam is in the shape of "L". The positioning member (12) is arranged in the inside of the corner of the edge beam. The positioning member (12) is in the shape of an inverted trapezoid. The inclined surface of the trapezoid is the contact surface with the mortar. The short side of the trapezoid is in contact with the building body 4 as a supporting surface. The long side of the trapezoid is the contact surface with the connecting rod 2. The connecting rod (2) has two or several inverted triangular designs at the contact surface with the mortar. The two ends of the connecting rod (2) are connected to the edge beam (1). One connecting rod (2) is connected to one end of the edge beam (1). The other connecting rod (2) is connected to the middle position of the edge beam (1). The two connecting rods (2) are parallel and symmetrical. The two edge beams (1) are also arranged symmetrically. The handle (3) is connected to the middle position of the side surface of the edge beam (1). The two handles are designed symmetrically. The positioning member (12) and the connecting rod (2) form a grouting space (5) with the squeegee (21). After manufacturing, the device can be used.
[0027] During use, the device for ensuring the quality of mortar joints of brick masonry is fixed to the position where the mortar is needed to be spread on the building body (4) from above or from the side through the positioning member (12) during the process of spreading the mortar. The mortar is injected into the grouting space (5) until it is flush. Then the device is dragged forward and backward by using the handle (3) to level the mortar in the grouting space (5). Then the handle (3) is dragged forward to move the mortar to the surface of the building body (4) where the mortar is needed to be spread. During the process of dragging the handle after the mortar is injected, the height between the connecting rod (2) and the building body (4) controls the thickness of the spread mortar. The trapezoidal plane of the positioning member (12) provides support on the building body (4). The inclined surface of the trapezoid forms an inclined surface on the side of the spread mortar, which can effectively prevent the generation of fallen mortar and control the amount of mortar, thereby reducing the waste of materials. The extension part (11) of the edge beam is just the length of a cutting block, which is used to fix the perpendicularity and flatness of the masonry block. During the dragging process, the squeegee (21) draws a straight strip space in the mortar. If the mortar in the grouting space (5) is not enough, the operator only needs to supplement it in time and repeat the above operation until all the construction operations are completed.
[0028] After the mortar reaches a certain distance, first, the steel bars are put into the strip space pulled out by the scraping tooth (21) as the wall-pulling steel bars, then the blocks are put on the mortar and leveled manually and the masonry is carried out.
[0029] Finally, after all the construction work is completed, the device for ensuring the quality of brick masonry mortar joints is washed clean, and then is carried to a fixed position for storage by an operator manually or corresponding carrying equipment, so as to be ready for circulation and use next time.
[0030] In summary, compared with the prior art, the beneficial effects of the device for ensuring the quality of brick masonry mortar joints are:
[0031] 1. The edge beam extension part (11) is just the length of a block, so that the perpendicularity and straightness of the cut block can be ensured during the operation process, and because the edge beam is extended, the device for ensuring the quality of brick masonry mortar joints can be more stably fixed on the building body (4).
[0032] 2. The positioning member (12) is provided, and the trapezoidal design of the positioning member (12) can make the short side act as a supporting part of the paving surface of the building body (4), the inclined side of the trapezoid forms an inclined surface after the mortar is paved, which can effectively prevent the generation of fallen mortar, and can make the mortar joint after masonry more beautiful and avoid material waste.
[0033] 3. The "L-shaped" structure formed between the positioning member (12) and the edge beam (1) in the device for ensuring the quality of brick masonry mortar joints, one side of the L-shaped structure is attached to the side wall of the building body (4), and the device for ensuring the quality of brick masonry mortar joints is limited during the pulling process.
[0034] 4. The scraping tooth (21) is provided in the device for ensuring the quality of brick masonry mortar joints, two or more straight strip spaces are formed in the paved mortar, the steel bars are put in, and then the blocks are placed, so that the integrity of the building body is improved, the anti-seismic capability is improved, and the risk of cracking and collapse of the building body is reduced.
[0035] 5. The handle (3) is symmetrically designed in the device for ensuring the quality of brick masonry mortar joints, the handle (3) is in a "C-shaped" or "F-shaped" or "Bow-shaped" structure, and the handle (3) is convenient for an operator to push and pull. BRIEF DESCRIPTION OF DRAWINGS
[0036] The specific embodiments of the device for ensuring the quality of brick masonry mortar joints will be further described in detail below with reference to the accompanying drawings, in which:
[0037] Figure 1 is one of the use state schematic views of the device for ensuring the quality of brick masonry mortar joints;
[0038] Figure 2 is the second use state schematic view of the device for ensuring the quality of brick masonry mortar joints;
[0039] Figure 3 is the third use state schematic view of the utility model;
[0040] Figure 4 is the first overall structure schematic view of the utility model;
[0041] Figure 5 is the second overall structure schematic view of the utility model;
[0042] Figure 6 is the use state front view of the utility model;
[0043] Figure 7 is the use state top view of the utility model;
[0044] Figure 8 is the steel bar placing schematic view of the utility model.
[0045] In the figure, the reference signs are:
[0046] 1 - side beam, 11 - side beam extension, 12 - positioning member;
[0047] 2 - connecting rod, 21 - scraping tooth;
[0048] 3 - handle;
[0049] 4 - building body;
[0050] 5 - grouting space. DETAILED DESCRIPTION
[0051] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the technical solutions of the utility model will be further explained in detail below in combination with the attached drawings and specific embodiments, and it should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The utility model will be described in detail below with reference to the drawings and in combination with the embodiments.
[0052] Embodiment 1
[0053] As shown in the description accompanying drawings Figure 1 As shown in the description accompanying drawings Figure 8 A device for ensuring the quality of brick masonry mortar joints, comprising:
[0054] The side beams 1 are arranged opposite to each other;
[0055] The connecting rods 2 are connected respectively at the end and the middle between the two side beams 1;
[0056] The handles 3 are symmetrically connected on both sides of the two side beams 1;
[0057] The lower part of the connecting rod 2 is provided with a plurality of scraping teeth 21.
[0058] The device for ensuring the mortar joint quality of brick masonry has the following advantages.
[0059] Embodiment 2
[0060] Further, the scraping teeth 21 are two and symmetrically arranged at the lower part of the connecting rod 2.
[0061] Further, the scraping teeth 21 are equidistantly or unequidistantly arranged at the lower part of the connecting rod 2.
[0062] In the process of pulling the handle 3, the connecting rod 2 is driven, so that the scraping teeth 21 arranged at the lower part of the connecting rod 2 cut the mortar in the laid mortar and leave two straight strip spaces. Figure 8 After the mortar laying length reaches the predetermined length, the steel bars can be placed in the strip spaces, the building body is placed, and the next operation is performed.
[0063] Embodiment 3
[0064] Further, the edge beam 1 is in an L-shaped structure, and the L-shaped structure is internally provided with a positioning piece 12.
[0065] Further, the positioning piece 12 is in an inverted trapezoidal structure.
[0066] The short side of the trapezoidal positioning piece 12 is a contact surface with the mortar laying surface of the building body 4, and provides support for the device for ensuring the mortar joint quality of brick masonry. The long side of the trapezoidal positioning piece 12 is a contact surface connected with the connecting rod 2. The inclined side of the trapezoidal positioning piece 12 is a contact surface with the mortar and limiting the falling mortar. The height of the trapezoidal positioning piece 12 is a side of the L-shaped edge beam, and is longitudinally extended to be attached to the side surface of the building body 4.
[0067] The device for ensuring the mortar joint quality of brick masonry has the following advantages. Figure 6As shown, the design of the positioning member 12 is attached to the mortar surface of the building body 4 through the short side of the inverted trapezoidal structure, the long side of the trapezoid serves as the connecting surface of the edge beam 1 and the connecting rod 2, the inclined surface of the trapezoid limits the mortar, after the mortar is laid, the edge of the mortar is also inclined, and the width is smaller than the width of the building body 4, which effectively reduces the generation of fallen mortar, ensures the consistency and aesthetics of the mortar joint after the laying of the block, reduces the subsequent pointing operation, and reduces the waste of materials. The L-shaped structure of the edge beam 1 can also serve as a limiting member to attach the device for ensuring the mortar joint quality of the brick masonry to the side surface position of the building body, which can be fixed while ensuring the straightness and flatness of the mortar paving when pulling the handle 3, thereby improving the construction quality.
[0068] Further, the edge beam 1 and the connecting rod 2 form a rectangular frame structure.
[0069] Further, the connecting rod 2, the scraping tooth 21 and the inclined surface of the positioning member 12 constitute a grouting space 5.
[0070] The thickness of the connecting rod 2 and the height of the inverted trapezoid of the positioning member 12 control the thickness of the mortar paving.
[0071] Further, the scraping tooth 21 is in the form of an inverted triangle, a column or a rhombus, and is used for drawing a plurality of grooves on the paving mortar surface.
[0072] Embodiment 4
[0073] The embodiment 4 is the same as the embodiments 1-3, and the only difference is that the handle 3 is provided with a connected or separated anti-skid structure, and a plurality of annular or granular protective protrusions or strip-shaped anti-skid patterns are arranged on the anti-skid structure.
[0074] Further, the handle 3 is in the form of a "C-shaped", a "Fang-shaped", an "arch-shaped" or a "trapezoidal" structure.
[0075] Further, the handle 3 is provided with an anti-skid protective sleeve matched with the handle 3, and the anti-skid protective sleeve is arranged at the hand holding position of the handle 3.
[0076] In the utility model, the anti-skid protective sleeve is a rubber sleeve, a plurality of annular or granular protective protrusions or strip-shaped anti-skid patterns are arranged on the rubber sleeve, and the hand of the operator can not be abraded in long-time use.
[0077] The above-mentioned design structure is a device for ensuring the mortar joint quality of the brick masonry, the handle 3 is provided with an anti-skid protective sleeve matched with the handle 3 to complete the work, the anti-skid protective sleeve is a rubber sleeve, a plurality of annular or granular protective protrusions or strip-shaped anti-skid patterns are arranged on the rubber sleeve, and the hand of the operator can not be abraded in long-time use.
[0078] Embodiment 5
[0079] This embodiment 5 is the same as embodiment 1-4, the only difference is that the side beam 1 is provided with a pulley structure in the side position in contact with the building body 4, which is fixed to the side of the side beam 1 in contact with the side of the building body 4, which changes the sliding friction to rolling friction during the operation of the operator laying mortar, which is more labor-saving.
[0080] The above-mentioned design is a device for ensuring the quality of brick masonry mortar joint. In use, the device is first made, the side beam is "L-shaped", and the positioning member 12 is inside the corner of the side beam. The positioning member 12 is a reverse trapezoidal structure, the trapezoidal slope is the mortar contact surface, the short side of the trapezoid is in contact with the building body 4 as the supporting surface, and the long side of the trapezoid is the contact surface with the connecting rod 2. The connecting rod 2 has two or several reverse triangular designs at the mortar contact surface. The two ends of the connecting rod 2 are connected to the side beam 1, one connecting rod 2 is connected to one end of the side beam 1, and the other connecting rod 2 is connected to the middle position of the side beam 1. The two connecting rods 2 are parallel and symmetrical, and the two side beams 1 are also symmetrically arranged. The handle 3 is connected to the middle position of the side of the side beam 1, and the two handles are symmetrically designed. The positioning member 12, the connecting rod 2 and the scraping tooth 21 form a grouting space 5.
[0081] During the mortar laying process, the device for ensuring the quality of brick masonry mortar joint is fixed to the building body 4 at the position where the mortar needs to be laid from the top or side through the positioning member 12, and the mortar is injected into the grouting space 5 until it is flush, then the device is pulled forward and backward using the handle 3 to level the mortar in the grouting space 5, and then the handle 3 is pulled backward to move forward, so that the mortar is spread on the surface of the building body 4 where the mortar needs to be laid. After the mortar is injected, the handle is pulled during the process, the connecting rod 2 and the building body 4 control the thickness of the spread mortar, the trapezoidal plane on the positioning member 12 provides support on the building body 4, and the trapezoidal slope forms a slope on the side of the spread mortar, which can effectively prevent the generation of fallen mortar and control the amount of material, reducing material waste. The extension part 11 of the side beam is just the length of a cutting block, which is used to fix the perpendicularity and flatness of the block. During the pulling process, the scraping tooth 21 pulls out a straight strip space in the mortar. If the mortar in the grouting space 5 is not enough, the operator only needs to supplement it in time, and the above operation is repeated until all the construction operations are completed.
[0082] After the mortar is laid to a certain distance, first, a reinforcing bar is placed in the strip space pulled out by the scraping tooth 21 as a wall-pulling reinforcing bar, and then the block is placed on the mortar and leveled manually to complete the subsequent construction work.
[0083] Finally, with the passage of time, after the masonry or all the construction work is completed, the construction personnel only need to rinse the device for ensuring the quality of brick masonry mortar joint clean, and then the operator can manually or by using the corresponding carrying equipment to carry it to the fixed position for storage, ready for the next cycle of use.
[0084] In the utility model, the connection is fixed connection or detachable connection, wherein the fixed connection is welding connection or direct processing into integral molding structure, and the detachable connection is internal and external thread connection or clamping connection or plug-in structure connection.
[0085] Finally, it needs to be explained that the above-mentioned is only the preferred embodiment of the utility model, and is not other forms of the utility model. Any skilled person in the art can change or modify the above-mentioned disclosed technology content into equivalent embodiments with equivalent changes. However, any simple modification, equivalent change and modification made to the above-mentioned embodiments according to the technical essence of the utility model without departing from the technical scheme content of the utility model still belongs to the protection scope of the technical scheme of the utility model.
Claims
1. A device for ensuring the quality of mortar joints of brickwork, characterized in that, The utility model relates to a kind of guaranteeing brick masonry mortar joint quality devices, including: Side beam (1), side beam (1) is oppositely arranged each other; Connecting rod (2), connecting rod (2) is connected between the end and middle of two side beams (1) respectively; Handle (3), handle (3) is symmetrically connected on the two sides of two side beams (1); Wherein, the lower part of connecting rod (2) is equipped with multiple scraping teeth (21).
2. The device for ensuring the quality of mortar joint of brick masonry according to claim 1, wherein: The scraping teeth (21) are two, symmetrically arranged on the lower part of the connecting rod (2).
3. The device for ensuring the quality of mortar joint of brick masonry according to claim 2, wherein: The scraping teeth (21) are equidistantly or unequidistantly arranged on the lower part of the connecting rod (2).
4. The device for ensuring the quality of mortar joint of brick masonry according to claim 1, wherein: The side beam (1) is of "L-shaped" structure, and the L-shaped interior is provided with a positioning member (12).
5. The device for ensuring the quality of mortar joint of brick masonry according to claim 4, wherein: The positioning member (12) is of inverted trapezoidal structure; The short side of the trapezoid is the contact surface with the building body (4) for providing support, the long side is the contact surface connected with the connecting rod (2), the inclined side is the contact surface with the mortar for limiting and preventing falling mortar, and the height of the trapezoid is one side of the "L-shaped" side beam, which is longitudinally extended to be attached to the side surface of the building body (4).
6. The device for ensuring the quality of mortar joint of brick masonry according to claim 1, wherein: The side beam (1) and the connecting rod (2) form a rectangular frame structure.
7. The device for ensuring the quality of mortar joint of brick masonry according to claim 1, wherein: The connecting rod (2) and the scraping teeth (21) and the inclined surface of the positioning member (12) constitute a grouting space (5); The thickness of the connecting rod (2) and the height of the inverted trapezoid of the positioning member (12) control the thickness of the mortar spreading.
8. The device for ensuring the quality of mortar joint of brick masonry according to claim 1, wherein: The scraping teeth (21) are of inverted triangular, cylindrical or rhombic structure, for drawing several grooves on the spreaded mortar surface.
9. The device for ensuring the quality of mortar joint of brick masonry according to claim 1, wherein: The handle (3) is of "C-shaped", "F-shaped", "Bow-shaped" or "Trapezoidal" structure.
10. A device for ensuring the quality of mortar joints of brick masonry according to claim 9, characterized in that: A slip-resistant protective sleeve is sleeved on the handle (3) and fits with the handle (3), and the slip-resistant protective sleeve is arranged at the hand-holding part of the handle (3).