Pipe thermoplastics forming trenchless rehabilitation device

Abstract

The utility model discloses a pipeline thermoplastic forming non -excavation repair device relates to pipeline repair technical field, including fixed frame, fixed frame, one end of fixed frame is provided with adjustable cleaning assembly, and the linear movement of the slider is realized in the inside surface of linear motion guide rail through the rotation of the nut that the lead screw drives, realizes the work of cleaning and repairing to the inside wall of pipeline that drives the cleaning roller and heating ring to move, and the fixed point swing of swing arm one end of connecting rod is fixed, and the linear motion of the lead screw is converted into reciprocating motion through the crankshaft connecting rod that is arranged, and the rotary motion is converted into reciprocating motion through the swing arm of the crankshaft connecting rod that is arranged, and the rotary shaft rotates, thereby realizing the effect that the cleaning roller rotates and cleans the inside wall of pipeline, and the microwave energy that generates is effectively transmitted to the heating rod, heating ring through the mini -microwave generator, waveguide converter that sets up, thereby realizing the heating to the inside wall of pipeline and its repair work.

Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline repair technical field especially relates to a pipeline thermoplastic forming trenchless repair device. BACKGROUND

[0002] The thermoplastic forming trenchless pipeline repair process is that prefabricated lining material is heated and softened on special equipment, then is pulled to the inside of the pipeline, and then the lining material is heated and pressurized to make it closely adhere to the original pipeline, and finally a new lining pipe is formed.

[0003] In the patent with the publication number CN222209524U, a pipeline thermoplastic forming trenchless repair device is proposed. In this patent, the moving mechanism, cleaning mechanism, threaded rod, rotary drive component one, repair mechanism, electric push rod two, heating plate, elastic assembly, semispherical protrusion, arc-shaped lining plate, drive mechanism, worm, worm gear, drive rod, shaft seat, fixed assembly, arc-shaped plate five, rotary drive component two 61 is set as a motor, the fixed end of rotary drive component two 61 is fixed on the inner wall of the tubular shell 101, the output shaft of rotary drive component two 61 is coaxially fixed with the worm 62, and the worm 62 is rotatably connected in the tubular shell 101; the shaft seat 65 is fixed on the inner wall of the tubular shell 101, and the drive rod 64 is rotatably connected to the shaft seat 65; the rotary drive component two 61 is arranged to drive the worm 62 to rotate, the worm 62 drives the worm gear 63 to rotate, and the worm gear 63 drives the drive rod 64 to rotate, realizing the effect of driving the connecting shaft 3 to rotate, the elastic assembly 54 includes the arc-shaped plate three 541 fixedly connected with the side wall of the arc-shaped plate two 52, a plurality of springs 542 are fixedly arranged on the arc-shaped plate three 541, the ends of the springs 542 are fixedly connected with the arc-shaped plate four 543, and the arc-shaped plate four 543 abuts against the side wall of the arc-shaped lining plate 55; the arc-shaped plate three 541, spring 542 and arc-shaped plate four 543 are arranged to realize the effect of clamping and fixing the arc-shaped lining plate 55. However, the following problems still exist in this patent:

[0004] When repairing the pipeline, the fixation of the lining material usually depends on the elastic assembly and the arc-shaped plate and other structures. These structures are difficult to achieve uniform pressure distribution, resulting in uneven adhesion of the lining material to the original pipeline. When one circle of the inner wall of the pipeline needs to be repaired, the heating plate cannot simultaneously perform overall repair work on one circle of the inner wall of the pipeline.

[0005] In view of the above problems, a pipeline thermoplastic forming trenchless repair device needs to be designed to overcome the above problems. UTILITY MODEL CONTENTS

[0006] The main purpose of the utility model is to provide a pipeline thermoplastic forming trenchless repair device, which can effectively solve the problems in the background art.

[0007] To achieve the above object, the technical scheme adopted by the utility model is:

[0008] A pipeline thermoplastic forming trenchless repair device, including fixed frame, fixed frame, the inner wall of the fixed frame is installed with fixed frame, one end of the fixed frame is provided with adjustable cleaning assembly;

[0009] The adjustable cleaning assembly includes a drive motor arranged at one end of the fixed frame, the drive motor penetrates one end of the fixed frame and is installed with a shaft coupling, one end of the shaft coupling away from the drive motor is installed with a lead screw, the top of the fixed frame is installed with a linear motion guide rail, the outer wall of the lead screw is provided with a nut, both ends of the nut are installed with a sliding block, the top of the nut is installed with a sliding block, one end of the sliding block away from the shaft coupling is installed with a connecting rod, one end of the connecting rod away from the L-shaped positioning block is installed with a swing arm, one end of the swing arm away from the connecting rod is installed with a crankshaft connecting rod, the outer wall of the crankshaft connecting rod is installed with a limit wheel, one end of the crankshaft connecting rod away from the swing arm is installed with a rotating shaft, one end of the rotating shaft away from the crankshaft connecting rod is installed with a cleaning roller.

[0010] As a preferred scheme of the utility model, one end of the L-shaped positioning block away from the connecting rod is provided with a heating repair assembly, the heating repair assembly includes a miniature microwave generator arranged at one end of the outer wall of the L-shaped positioning block, one end of the miniature microwave generator away from the cleaning roller is installed with a protective cylinder, the outer wall of the protective cylinder is installed with a connecting flange, one end of the protective cylinder away from the miniature microwave generator is installed with a waveguide converter, one end of the waveguide converter is installed with a heating rod, one end of the heating rod away from the waveguide converter is installed with a heating ring, the inner wall of the heating ring is installed with a limit disc, one end of the heating ring is installed with a connecting shaft, one end of the heating ring away from the connecting shaft is installed with a locking piece.

[0011] As a preferred scheme of the utility model, the drive motor is drivenly connected with the lead screw through the shaft coupling, the lead screw is threadedly connected with the nut, and the nut is threadedly and fixedly connected with the sliding block.

[0012] As a preferred scheme of the utility model, the outer wall of the sliding block is in contact with the inner wall of the linear motion guide rail, the nut is threadedly and fixedly connected with the L-shaped positioning block, and the L-shaped positioning block is threadedly and fixedly connected with the connecting rod.

[0013] As a preferred scheme of the utility model, the connecting rod is rotatably connected with the swing arm, the swing arm is threadedly and fixedly connected with the crankshaft connecting rod, the crankshaft connecting rod is threadedly connected with the limit wheel, the crankshaft connecting rod is threadedly and fixedly connected with the rotating shaft, the rotating shaft is rotatably connected with the cleaning roller, and the outer wall of the cleaning roller is not in contact with the outer wall of the fixed frame.

[0014] As the preferred scheme of the utility model, the micro microwave generator is fixedly connected with the L-shaped positioning block, the micro microwave generator is electrically connected with the waveguide converter, the micro microwave generator is fixedly connected with the protective cylinder through the connecting flange, and the protective cylinder is fixedly connected with the waveguide converter.

[0015] As the preferred scheme of the utility model, the waveguide converter is fixedly connected with the heating rod, the heating rod is rotatably connected with the heating ring, the limiting disc is clamped on the inner wall of the heating ring, and the heating ring is fixedly connected with the connecting shaft and the locking piece.

[0016] Beneficial effects

[0017] Compared with the prior art, the utility model has the beneficial effects that:

[0018] The pipeline thermoplastic forming trenchless repair device, through the rotation of the nut driven by the screw rod, makes the sliding block move linearly in the inner side of the linear moving guide rail, realizes the movement of the cleaning roller and the heating ring in the pipeline inner wall to clean and repair, the L-shaped positioning block connects the nut and the connecting rod, the swing arm is fixed at one end of the connecting rod to swing at a fixed point, the crank connecting rod converts the linear motion of the screw rod into reciprocating motion, the crank connecting rod converts the reciprocating motion of the swing arm into rotary motion, and the rotary shaft rotates, so that the cleaning roller rotates to clean the pipeline inner wall.

[0019] The pipeline thermoplastic forming trenchless repair device, through the rotation of the nut driven by the screw rod, makes the sliding block move linearly in the inner side of the linear moving guide rail, realizes the movement of the cleaning roller and the heating ring in the pipeline inner wall to clean and repair, the L-shaped positioning block connects the nut and the connecting rod, the swing arm is fixed at one end of the connecting rod to swing at a fixed point, the crank connecting rod converts the linear motion of the screw rod into reciprocating motion, the crank connecting rod converts the reciprocating motion of the swing arm into rotary motion, and the rotary shaft rotates, so that the cleaning roller rotates to clean the pipeline inner wall. DRAWINGS

[0020] Figure 1 It is the overall structure schematic view of the utility model;

[0021] Figure 2 It is the screw rod structure schematic view of the utility model;

[0022] Figure 3 It is the overall structure schematic view of the adjustable cleaning assembly of the utility model;

[0023] Figure 4 It is the heating repair assembly structure schematic view of the utility model.

[0024] In the figure: 1, fixed frame; 2, fixed frame; 3, adjustable cleaning assembly; 4, heating repair assembly; 301, drive motor; 302, shaft coupling; 303, linear motion guide rail; 304, screw rod; 305, nut; 306, sliding block; 307, L-shaped positioning block; 308, connecting rod; 309, swing arm; 310, crank connecting rod; 311, limit wheel; 312, rotating shaft; 313, cleaning roller; 401, miniature microwave generator; 402, connecting flange; 403, protective cylinder; 404, waveguide converter; 405, heating rod; 406, limiting disc; 407, heating ring; 408, connecting shaft; 409, locking piece. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, purposes and effects realized by the utility model easy to understand, the utility model is further described below in combination with specific embodiments.

[0026] As shown in Figures 1-4 A pipeline thermoplastic forming trenchless repair device, comprising a fixed frame 1, a fixed frame 2, a fixed frame 1 is provided with a fixed frame 2 on the inner wall, one end of the fixed frame 2 is provided with an adjustable cleaning assembly 3;

[0027] The adjustable cleaning assembly 3 comprises a drive motor 301 arranged at one end of the fixed frame 2, the drive motor 301 is provided with a shaft coupling 302 at one end of the fixed frame 1, the shaft coupling 302 is provided with a screw rod 304 at one end away from the drive motor 301, the top of the fixed frame 2 is provided with a linear motion guide rail 303, the outer wall of the screw rod 304 is provided with a nut 305, both ends of the nut 305 are provided with sliding blocks 306, the top of the nut 305 is provided with sliding blocks 306, one end of the sliding block 306 away from the shaft coupling 302 is provided with a connecting rod 308, one end of the connecting rod 308 away from the L-shaped positioning block 307 is provided with a swing arm 309, one end of the swing arm 309 away from the connecting rod 308 is provided with a crank connecting rod 310, the outer wall of the crank connecting rod 310 is provided with a limit wheel 311, one end of the crank connecting rod 310 away from the swing arm 309 is provided with a rotating shaft 312, one end of the rotating shaft 312 away from the crank connecting rod 310 is provided with a cleaning roller 313;

[0028] The driving motor 301 is in transmission connection with the screw rod 304 through the shaft coupling 302, the screw rod 304 is in threaded connection with the nut 305, the nut 305 is in threaded fixed connection with the sliding block 306, the outer wall of the sliding block 306 is in contact with the inner wall of the linear motion guide rail 303, the nut 305 is in threaded fixed connection with the L-shaped positioning block 307, the L-shaped positioning block 307 is in threaded fixed connection with the connecting rod 308, the connecting rod 308 is in rotational connection with the swing arm 309, the swing arm 309 is in threaded fixed connection with the crank connecting rod 310, the crank connecting rod 310 is in threaded connection with the limiting wheel 311, the crank connecting rod 310 is in threaded fixed connection with the rotating shaft 312, the rotating shaft 312 is in rotational connection with the cleaning roller 313, and the outer wall of the cleaning roller 313 is not in contact with the outer wall of the fixed frame 2;

[0029] The fixed frame 1 is the basic structure of the device, the fixed frame 2 is installed on the inner wall of the fixed frame 1, the driving motor 301 is installed at one end of the fixed frame 2 and connected with the screw rod 304 through the shaft coupling 302, the outer wall of the screw rod 304 is provided with the nut 305, both ends of the nut 305 are installed with the sliding block 306, the sliding block 306 moves linearly on the inner side of the linear motion guide rail 303, one end of the sliding block 306 away from the shaft coupling 302 is installed with the connecting rod 308, one end of the connecting rod 308 away from the L-shaped positioning block 307 is installed with the swing arm 309, one end of the swing arm 309 away from the connecting rod 308 is installed with the crank connecting rod 310, the outer wall of the crank connecting rod 310 is installed with the limiting wheel 311, one end of the crank connecting rod 310 away from the swing arm 309 is installed with the rotating shaft 312, and one end of the rotating shaft 312 away from the crank connecting rod 310 is installed with the cleaning roller 313.

[0030] One end of the L-shaped positioning block 307 away from the connecting rod 308 is provided with the heating repair assembly 4, the heating repair assembly 4 comprises the miniature microwave generator 401 arranged at one end of the outer wall of the L-shaped positioning block 307, one end of the miniature microwave generator 401 away from the cleaning roller 313 is installed with the protective cylinder 403, the outer wall of the protective cylinder 403 is installed with the connecting flange 402, one end of the protective cylinder 403 away from the miniature microwave generator 401 is installed with the waveguide converter 404, one end of the waveguide converter 404 is installed with the heating rod 405, one end of the heating rod 405 away from the waveguide converter 404 is installed with the heating ring 407, the inner wall of the heating ring 407 is installed with the limiting disc 406, one end of the heating ring 407 is installed with the connecting shaft 408, and one end of the heating ring 407 away from the connecting shaft 408 is installed with the locking piece 409.

[0031] The micro microwave generator 401 is fixedly connected with the L-shaped positioning block 307, the micro microwave generator 401 is electrically connected with the waveguide converter 404, the micro microwave generator 401 is fixedly connected with the protective cylinder 403 through the connecting flange 402, the protective cylinder 403 is fixedly connected with the waveguide converter 404 in a threaded mode, the waveguide converter 404 is fixedly connected with the heating rod 405 in a threaded mode, the heating rod 405 is rotatably connected with the heating ring 407, the limiting disc 406 is clamped on the inner wall of the heating ring 407, and the heating ring 407 is fixedly connected with the connecting shaft 408 and the locking piece 409 in a threaded mode;

[0032] Wherein, the L-shaped positioning block 307 is provided with a heating repair assembly 4 at one end away from the connecting rod 308, the micro microwave generator 401 is started, microwave energy is transmitted to the heating rod 405 and the heating ring 407 through the waveguide converter 404, the pipe inner wall is heated, the rotating speed and direction of the driving motor 301 are adjusted, and the position of the heating ring 407 is fixed through the connecting shaft 408 and the locking piece 409, so that the accurate position of the heating ring in the pipe and the heating process are controlled.

[0033] It should be noted that the utility model is a kind of pipeline thermoplastic forming trenchless repair device, when using, driving motor 301 is started, is driven to the sliding block 306 in straight line movement guide rail 303 by coupling 302 and screw rod 304, the movement of sliding block 306 is converted into the rotary motion of cleaning roller 313 by the linkage of connecting rod 308, swing arm 309 and crank connecting rod 310, realize the cleaning of pipe inner wall, micro microwave generator 401 generates microwave energy, effectively transmitted to heating rod 405 and heating ring 407 by waveguide converter 404, heating ring 407 is heated, tightly adheres to pipe inner wall, and the pipe inner wall is heated by microwave energy, realizes thermoplastic forming repair, the position and movement of cleaning and heating assembly can be controlled by adjusting the rotating speed and direction of driving motor 301, connecting shaft 408 and locking piece 409 are used to fix the position of heating ring 407, ensure the stability of heating process.

[0034] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A pipe thermoplastically formed trenchless repair device comprising a fixing frame (1), a fixing bracket (2), characterized in that: The inner wall of the fixed frame (1) is provided with a fixed frame (2), one end of the fixed frame (2) is provided with an adjustable cleaning assembly (3); The adjustable cleaning assembly (3) comprises a driving motor (301) arranged at one end of the fixed frame (2), the driving motor (301) penetrates one end of the fixed frame (1) and is provided with a shaft coupling (302), one end of the shaft coupling (302) away from the driving motor (301) is provided with a lead screw (304), the top of the fixed frame (2) is provided with a linear motion guide rail (303), the outer wall of the lead screw (304) is provided with a nut (305), both ends of the nut (305) are provided with a sliding block (306), the top of the nut (305) is provided with a sliding block (306), one end of the sliding block (306) away from the shaft coupling (302) is provided with a connecting rod (308), one end of the connecting rod (308) away from the L-shaped positioning block (307) is provided with a swing arm (309), one end of the swing arm (309) away from the connecting rod (308) is provided with a crank connecting rod (310), the outer wall of the crank connecting rod (310) is provided with a limiting wheel (311), one end of the crank connecting rod (310) away from the swing arm (309) is provided with a rotating shaft (312), one end of the rotating shaft (312) away from the crank connecting rod (310) is provided with a cleaning roller (313).

2. A pipe thermoplastic forming trenchless rehabilitation device according to claim 1, characterized in that: One end of the L-shaped positioning block (307) away from the connecting rod (308) is provided with a heating repair assembly (4), the heating repair assembly (4) comprises a miniature microwave generator (401) arranged at one end of the outer wall of the L-shaped positioning block (307), one end of the miniature microwave generator (401) away from the cleaning roller (313) is provided with a protective cylinder (403), the outer wall of the protective cylinder (403) is provided with a connecting flange (402), one end of the protective cylinder (403) away from the miniature microwave generator (401) is provided with a waveguide converter (404), one end of the waveguide converter (404) is provided with a heating rod (405), one end of the heating rod (405) away from the waveguide converter (404) is provided with a heating ring (407), the inner wall of the heating ring (407) is provided with a limiting disc (406), one end of the heating ring (407) is provided with a connecting shaft (408), one end of the heating ring (407) away from the connecting shaft (408) is provided with a locking piece (409).

3. A pipe thermoplastic forming trenchless rehabilitation device according to claim 1, characterized in that: The driving motor (301) is in transmission connection with the lead screw (304) through the shaft coupling (302), the lead screw (304) is in threaded connection with the nut (305), and the nut (305) is in threaded fixed connection with the sliding block (306).

4. A pipe thermoplastic forming trenchless rehabilitation device according to claim 1, characterized in that: The outer wall of the sliding block (306) is in contact with the inner wall of the linear motion guide rail (303), the nut (305) is in threaded fixed connection with the L-shaped positioning block (307), and the L-shaped positioning block (307) is in threaded fixed connection with the connecting rod (308).

5. A pipe thermoplastic forming trenchless rehabilitation device according to claim 1, characterized in that: The connecting rod (308) is rotationally connected with the swing arm (309), the swing arm (309) is threadedly fixedly connected with a crank connecting rod (310), the crank connecting rod (310) is threadedly connected with the limiting wheel (311), the crank connecting rod (310) is threadedly fixedly connected with a rotating shaft (312), the rotating shaft (312) is rotationally connected with the cleaning roller (313), and the outer wall of the cleaning roller (313) is not in contact with the outer wall of the fixed frame (2).

6. A pipe thermoplastic forming trenchless rehabilitation device according to claim 2, characterized in that: The micro microwave generator (401) is fixedly connected with the L-shaped positioning block (307), the micro microwave generator (401) is electrically connected with a waveguide converter (404), the micro microwave generator (401) is threadedly fixedly connected with a protective cylinder (403) through a connecting flange (402), and the protective cylinder (403) is threadedly fixedly connected with the waveguide converter (404).

7. A pipe thermoplastic forming trenchless rehabilitation device according to claim 2, characterized in that: The waveguide converter (404) is threadedly fixedly connected with the heating rod (405), the heating rod (405) is rotationally connected with a heating ring (407), the limiting disc (406) is clamped in the inner wall of the heating ring (407), and the heating ring (407) is threadedly fixedly connected with the connecting shaft (408) and the locking piece (409).

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