Mounting tool for insulation recovery material
By designing an installation tool for insulation restoration materials, and utilizing a transmission component and an intermittent withdrawal component to achieve automatic wrapping of the insulation restoration rubber and convenient tool withdrawal, the safety risks and inefficiency problems of manual wrapping in the existing technology are solved, and efficient and safe insulation restoration is achieved.
Patent Information
- Application Number
- CN202422315521.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-09-23
AI Technical Summary
Existing insulation restoration methods mainly rely on manual wrapping, which poses safety risks and is inefficient, and cannot effectively replace manual insulation restoration.
An installation tool for insulation restoration material was designed, including a docking component, a transmission component, and an intermittent withdrawal component. The transmission component drives the consumable installation shaft to rotate, the insulation restoration rubber is used to wrap the wire, and the intermittent withdrawal component enables convenient withdrawal of the tool.
The process of insulation restoration has been automated, improving efficiency and safety while reducing safety risks for construction workers.
Smart Images

Figure CN223612952U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of insulation recovery, and particularly relates to an installation tool for insulation recovery material. BACKGROUND
[0002] The insulation layer of a wire can be damaged for a variety of reasons, such as mechanical damage (e.g., being scratched by a sharp object), aging (long-term exposure to ultraviolet light, high temperature, or humidity changes), chemical corrosion (contact with acid or base substances), electrical overload (resulting in local high temperature leading to melting), etc.
[0003] The existing insulation layer recovery method mainly involves manually wrapping the damaged part of the wire by hand, which increases the safety risk of construction personnel and is not good in terms of recovery effect and efficiency, and therefore there is an urgent need for a tool that can replace manual insulation recovery. SUMMARY
[0004] The present application aims to provide an installation tool for insulation recovery material.
[0005] The installation tool for insulation recovery material comprises a docking assembly, the driving end of the docking assembly is connected to a transmission assembly, an insulation recovery consumable assembly is connected to the transmission assembly, and intermittent exit assemblies are connected to both ends of the insulation recovery consumable assembly.
[0006] Preferably, the transmission assembly comprises a left gear box and a right gear box, the driving end of the docking assembly is connected to a bevel gear, the bevel gear is fixedly connected to a rotating shaft, one end of the rotating shaft penetrates through the left gear box and is connected to a rotating shaft gear, transition gears are engagedly connected to both sides of the rotating shaft gear, the transition gears are installed on the left gear box through gear support shafts, both transition gears are engagedly connected to a large straight gear, a recess is formed in one side of the large straight gear; left end covers are connected to both sides of the left gear box, and the large straight gear penetrates through the left gear box and is connected to both left end covers, the left end covers are connected to a right end cover through a plurality of connecting shafts, and the right end cover is connected to both sides of the right gear box.
[0007] Preferably, the insulation recovery consumable assembly comprises a consumable installation shaft, the consumable installation shaft is connected to the left end cover and the right end cover on the inner side, an insulation recovery rubber is connected to the consumable installation shaft, the other end of the insulation recovery rubber is sleeved on an installation strip, and both ends of the installation strip are connected to the intermittent exit assemblies.
[0008] Preferably, the two intermittent exit components each comprise a limiting mounting base connected to one end of the mounting base, one end of the limiting mounting base is provided with a clamping groove, the mounting strip is placed in the clamping groove, both ends of the mounting strip are provided with through holes, a stop column is slidably connected in the through hole, the stop column comprises a connecting box, a sliding rod is fixedly connected in the connecting box, one end of the sliding rod is slidably connected to the through hole, the connecting box is also slidably connected to a linear bearing mounting base on both sides, the linear bearing mounting base is connected to the left gear box and the right gear box, the other end of the sliding rod is slidably connected to the linear bearing mounting base, one side of the connecting box is provided with a plurality of rows of inclined plates, a plurality of rows of the inclined plates are slidably connected to a touch shaft, the touch shaft is connected to the left end cover and the right end cover respectively, a plunger is further connected to the connecting box below the plurality of rows of inclined plates, a spring is further connected to the connecting box at the end of the plunger, the plunger is clamped and connected to a plunger baffle, and the plunger baffle is connected below the left gear box and the right gear box.
[0009] Preferably, the left end cover and the right end cover are further connected with a support, the support is provided with a mounting shaft, a plurality of torsional springs are connected to the mounting shaft, one end of the plurality of torsional springs is connected with a pressing plate, and the pressing plate is attached to the insulation recovery rubber.
[0010] Beneficial effects:
[0011] 1) The application drives the consumption material mounting shaft to rotate through the transmission assembly, so that the insulation recovery rubber is wrapped on the wire, which is convenient and fast.
[0012] 2) The application drives the sliding rod for limiting the mounting strip to move through the intermittent exit component, so that the limitation of the mounting strip is released, so that the whole tool can be withdrawn from the wire, and the efficiency of insulation recovery can be greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 is a whole structure schematic view of the utility model;
[0014] Figure 2 is an insulation recovery consumption material assembly structure schematic view of the utility model;
[0015] Figure 3 is a transmission assembly structure schematic view of the utility model;
[0016] Figure 4 is a transmission assembly sectional structure schematic view of the utility model;
[0017] Figure 5 is a gear box internal structure schematic view of the utility model;
[0018] Figure 6 is an intermittent exit component structure schematic view of the utility model;
[0019] Figure 7 is the side view structure schematic diagram of the intermittent exit assembly of the utility model;
[0020] Figure 8 is the linear bearing mounting seat structure schematic diagram of the utility model.
[0021] In the figure: 1. Insulation recovery consumable assembly; 101. Consumable mounting shaft; 102. Insulation recovery rubber; 103. Installation strip; 2. Transmission assembly; 201. Left mounting seat; 202. End cover; 203. Rotating gasket; 204. Left gear box; 205. Left gear box cover; 206. Torque transmission shaft sleeve; 207. Connecting shaft; 208. Pressing plate; 209. Pressing plate mounting frame; 210. Sliding sleeve; 211. Sliding sleeve mounting shaft; 212. Support rotating gasket; 213. Right gear box cover; 214. Right gear box; 215. Connecting rod; 216. Rotating shaft; 217. Bevel gear; 218. Transition support; 219. Bottom plate; 220. Large straight gear; 221. Friction plate gasket; 222. Friction plate; 223. Torque transmission sheet; 224. Disc spring; 225. Locking nut; 226. Torque limiting mounting shaft; 227. Torsion spring; 228. Rotating shaft gear; 229. Gear support shaft; 230. Transition gear; 3. Docking assembly; 301. Modified tool disc; 302. Transmission shaft; 303. Bevel block; 304. Transmission pin; 305. Upper locking rod; 306. Guide positioning disc; 4. Intermittent exit assembly; 401. Limiting mounting seat; 402. Linear bearing mounting seat; 403. Linear bearing; 404. Blocking column; 405. Plunger baffle; 406. Touching shaft; 407. Plunger. DETAILED DESCRIPTION
[0022] The application will be further explained in connection with the accompanying drawings.
[0023] An installation tool of insulation recovery material, comprising a docking assembly 3, the driving end of the docking assembly 3 is connected with a transmission assembly 2, the transmission assembly 2 is connected with an insulation recovery consumable assembly 1, and both ends of the insulation recovery consumable assembly 1 are connected with intermittent exit assemblies 4.
[0024] The transmission assembly 2 comprises a left gear box 204 and a right gear box 214, the driving end of the docking assembly 3 is connected to a bevel gear 217, the bevel gear 217 is fixedly connected to a rotating shaft 216, one end of the rotating shaft 216 penetrates through the left gear box 204 and is connected to a rotating shaft gear 228, both sides of the rotating shaft gear 228 are engagedly connected to transition gears 230, the transition gears 230 are installed on the left gear box 204 through a gear support shaft 229, both of the transition gears 230 are engagedly connected to a large straight gear 220, one side of the large straight gear 220 is provided with a groove; both sides of the left gear box 204 are connected to left end covers 202, and the large straight gear 220 penetrates through the left gear box 204 and is connected to two left end covers 202, the left end covers 202 are connected to right end covers through a plurality of connecting shafts 207, and the right end covers are connected to both sides of the right gear box 214.
[0025] The insulation recovery consumable assembly 1 comprises a consumable mounting shaft 101 connected to the left end cover 202 and the right end cover on the inner side, the consumable mounting shaft 101 is connected with an insulation recovery rubber 102, the other end of the insulation recovery rubber 102 is sleeved on a mounting strip 103, and both ends of the mounting strip 103 are connected to the intermittent exit assemblies 4.
[0026] Both of the intermittent exit assemblies 4 comprise a limiting mounting seat 401 connected to one end of the mounting seat 201, one end of the limiting mounting seat 401 is provided with a clamping groove in which the mounting strip 103 is placed, both ends of the mounting strip 103 are provided with through holes in which stop columns 404 are slidingly connected, the stop column 404 comprises a connecting box in which a sliding rod is fixedly connected, one end of the sliding rod is slidingly connected to the through hole, both sides of the connecting box are further slidingly connected to linear bearing mounting seats 402 connected to the left gear box 204 and the right gear box 214, the other end of the sliding rod is slidingly connected to the linear bearing mounting seat 402, one side of the connecting box is provided with a plurality of rows of inclined plates, a plurality of rows of the inclined plates are slidingly connected to touch shafts 406 connected to the left end cover 202 and the right end cover, respectively, a plunger 407 is further connected to the lower side of the plurality of rows of inclined plates and the connecting box, a spring is further connected to the end of the plunger 407 and the connecting box, the plunger 407 is clamped and connected to a plunger baffle 405 connected below the left gear box 204 and the right gear box 214.
[0027] The left end cover 202 and the right end cover are further connected with a support, the support is provided with a mounting shaft, a plurality of torsional springs are connected to the mounting shaft, one end of the plurality of torsional springs is connected to a pressing plate, and the pressing plate is attached to the insulation recovery rubber 102.
[0028] Operating principle:
[0029] Regarding the docking assembly 3, it is the prior art, including the modified tool disc 301; transmission shaft 302; bevel block 303; transfer pin 304; upper locking rod 305; guide positioning disc 306, through the transmission shaft 302 to transmit power to the bevel gear 217;
[0030] Regarding the transmission assembly 2, it includes: mounting seat 201; left end cover 202; rotating washer 203; left gear box 204; left gear box cover 205; torque transmission shaft sleeve 206; connecting shaft 207; pressing plate 208; pressing plate mounting frame 209; sliding sleeve 210; sliding sleeve mounting shaft 211; support rotating washer 212; right gear box cover 213; right gear box 214; connecting rod 215; rotating shaft 216; bevel gear 217; transition support 218; bottom plate 219; large straight gear 220: the bevel gear 217 is fixed on the rotating shaft 216, both ends of the rotating shaft 216 are respectively connected in rotation with the left gear box 204 and the right gear box 214, it is worth noting here that the rotating shaft 216 is not connected in transmission with the right gear box 214, only connected in transmission with the rotating shaft gear 228 inside the left gear box 204, through the rotating shaft gear 228 to transmit power to the large straight gear 220, therefore a plurality of connecting shafts 207 are additionally provided to transmit power to the right side; the large straight gear 220 is provided with a groove on one side, the purpose is to enable the whole tool to be able to enter and exit (if it is a complete gear, the wire is wrapped inside, it is not easy to enter and exit), the left end cover 202 is provided on both sides of the left gear box 204, the two left end covers 202 are fixedly connected with the large straight gear 220 inside the left gear box 204, at the same time, right end covers are provided on both sides of the right gear box 214, the left end cover 202 inside the tool is connected between the right end covers through a plurality of connecting shafts 207, in this way, power is transmitted to the right side;
[0031] Regarding the insulation recovery consumable assembly 1, including the consumable mounting shaft 101, the insulation recovery rubber 102, and the mounting strip 103; it is divided into two parts, one part is the consumable mounting shaft 101 wrapped with the consumable, and the other part is the mounting strip 103, one end of the insulation recovery rubber 102 is sleeved on the mounting strip 103, it is worth noting here that the insulation recovery rubber 102 is sleeved on the shaft, not that one end of the insulation recovery rubber 102 is stuck on the shaft, on the one hand it is not firm, and on the other hand with the rotation of the consumable mounting shaft 101, the insulation recovery rubber 102 is likely to fall off; this is also the reason why the insulation recovery rubber 102 is not directly stuck on the wire. The mounting strip 103 serves as a fulcrum for the wrapping action of the consumable mounting shaft 101 (the consumable mounting shaft 101 rotates with the mounting strip 103 as the center), with the rotation of the consumable mounting shaft 101, the insulation recovery rubber 102 wraps the mounting strip 103 and the wire together;
[0032] The intermittent exit assembly 4 includes: a limiting mounting seat 401; a linear bearing mounting seat 402; a linear bearing 403; a blocking column 404; a plunger baffle 405; a touch shaft 406; a plunger 407; and the mounting strip 103 is erected in the groove of the limiting mounting seat 401, and is limited by the sliding rod, the sliding rod and the connecting box are fixed together, the connecting box is provided with multiple rows of inclined plates on one side, with the rotation of the left end cover 202 and the right end cover, the touch shaft 406 installed below the left end cover 202 and the right end cover constantly contacts the inclined plates, then the sliding rod and the connecting box are pressed downward, due to the limited length of the inclined plates, when the touch shaft 406 leaves the inclined plates, in order to prevent the sliding rod and the connecting box from falling down, causing the mounting strip 103 to lose the limitation of the sliding rod, the plunger 407 with a spring is further arranged below the connecting box, and the plunger baffle 405 is arranged on the left gear box 204 and the right gear box 214, the plunger baffle 405 is provided with a sliding groove, and the plunger 407 is clamped in the sliding groove to limit the sliding rod and the connecting box, so that the sliding rod and the connecting box are always descending until the sliding rod completely exits the through hole at both ends of the mounting strip, the limitation of the mounting strip, and the machine can exit, it is worth noting here that the mounting strip is finally stuck with the wire being recovered.
[0033] The above only describes the preferred embodiments of the present application, and it should be noted that those skilled in the art can make several improvements and refinements without departing from the principles of the present application, and these improvements and refinements should also be considered within the scope of protection of the present application.
Claims
1. An installation tool for insulation recovery material, comprising a docking assembly (3), characterized in that, The drive end of the docking assembly (3) is connected with a transmission assembly (2), the transmission assembly (2) is connected with an insulation recovery consumable assembly (1), both ends of the insulation recovery consumable assembly (1) are connected with an intermittent exit assembly (4).
2. An installation tool for insulating restoration material as claimed in claim 1, characterized in that The transmission assembly (2) comprises a left gear box (204) and a right gear box (214), the drive end of the docking assembly (3) is connected with a bevel gear (217), the bevel gear (217) is fixedly connected with a rotating shaft (216), one end of the rotating shaft (216) penetrates through the left gear box (204) and is connected with a rotating shaft gear (228), both sides of the rotating shaft gear (228) are engagedly connected with a transition gear (230), the transition gear (230) is installed on the left gear box (204) through a gear support shaft (229), both transition gears (230) are engagedly connected with a large straight gear (220), one side of the large straight gear (220) is provided with a groove; both sides of the left gear box (204) are connected with a left end cover (202), the large straight gear (220) penetrates through the left gear box (204) and is connected with two left end covers (202), the left end cover (202) is connected with a right end cover through a plurality of connecting shafts (207), the right end cover is connected with both sides of the right gear box (214).
3. An installation tool for insulating restoration material as defined in claim 2, characterized in that The insulation recovery consumable assembly (1) comprises a consumable mounting shaft (101), the consumable mounting shaft (101) is connected with the left end cover (202) and the right end cover on the inner side, the consumable mounting shaft (101) is connected with an insulation recovery rubber (102), the other end of the insulation recovery rubber (102) is sleeved on a mounting strip (103), both ends of the mounting strip (103) are connected with the intermittent exit assembly (4) respectively.
4. An installation tool for insulating restoration material as defined in claim 3, characterized in that Two said intermittent exit components (4) each include a limiting mounting seat (401), the limiting mounting seat (401) is connected to one end of the mounting seat (201), one end of the limiting mounting seat (401) is provided with a clamping groove, the mounting strip (103) is placed in the clamping groove, both ends of the mounting strip (103) are provided with through holes, the through holes are slidably connected with the stop column (404), the stop column (404) includes a connecting box, a sliding rod is fixedly connected in the connecting box, one end of the sliding rod is slidably connected with the through hole, the connecting box is also slidably connected with the linear bearing mounting seat (402) on both sides, the linear bearing mounting seat (402) is connected to the left gear box (204) and the right gear box (214), the other end of the sliding rod is slidably connected with the linear bearing mounting seat (402), one side of the connecting box is provided with a plurality of rows of inclined plates, a plurality of rows of the inclined plates are slidably connected with the touch shaft (406), the touch shaft (406) is connected to the left end cover (202) and the right end cover respectively, a plunger (407) is further connected to the connecting box below a plurality of rows of the inclined plates, a spring is further connected to the connecting box at the end of the plunger (407), the plunger (407) is clamped and connected to the plunger baffle (405), and the plunger baffle (405) is connected below the left gear box (204) and the right gear box (214).
5. The installation tool for an insulation recovery material according to claim 3, wherein The left end cover (202) and the right end cover are further connected with a support, the support is provided with a mounting shaft, a plurality of torsional springs are connected to the mounting shaft, one end of the plurality of torsional springs is connected with a pressing plate, and the pressing plate is attached to the insulation recovery rubber (102).