Raw material pre-stirring device for phenolic resin glue production

The problem of uneven mixing of raw materials in the production of phenolic resin adhesives was solved by multi-dimensional stirring, achieving efficient and uniform pre-mixing and ensuring the quality stability and production efficiency of phenolic resin adhesives.

CN223615751UActive Publication Date: 2025-12-02CHONGQING YOUSHENG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202423222823.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-02
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

In the traditional production of phenolic resin adhesives, the raw material pre-mixing process suffers from low mixing efficiency and difficulty in ensuring uniform mixing, resulting in unstable product quality and poor consistency.

Method used

The combination of a rotary motor-driven circular shaft and stirring blades, along with the motor driving the drive gear and circular gear ring, enables multi-dimensional mixing, avoids dead zones, and ensures thorough mixing of raw materials.

Benefits of technology

This improved the uniformity of raw material mixing, ensured the performance stability and quality consistency of phenolic resin adhesive, and increased production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a raw material pre-stirring device for phenolic resin glue production, which comprises a processing round tank, the upper surface of the processing round tank is fixedly connected with a support frame, the upper surface of the support frame is fixedly provided with a rotating motor, the output end of the rotating motor is fixedly connected with a round shaft, and the output end of the round shaft is fixedly connected with a rotating shaft. A plurality of stirring blades are fixedly connected to the outer surface of the circular shaft. According to the device, the rotating motor drives the circular shaft to rotate, so that a plurality of stirring blades fixed on the circular shaft stir raw materials in the treatment circular tank, the materials at the center part are turned over, and meanwhile, the driving motor drives the driving gear to rotate and drives the circular gear ring meshed with the driving gear to rotate along the fixed circular rail; by means of the stirring mode, the raw materials can flow in a multi-dimensional mode in the tank, stirring dead angles are avoided, all raw material components are promoted to be fully and evenly mixed, and the pre-stirring quality of the phenolic resin glue raw materials is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of phenolic resin adhesive production, and in particular to a raw material pre-mixing device for phenolic resin adhesive production. Background Technology

[0002] Phenolic resin, originally a colorless or yellowish-brown transparent substance, is a general term for resins formed by phenols and aldehydes under the action of a catalyst. It is used in many industrial fields and remains an important synthetic polymer material. Phenolic resin adhesives produced from it have advantages such as high bonding strength, water resistance, heat resistance, wear resistance and good chemical stability.

[0003] Phenolic resin adhesive, as an important industrial adhesive, is widely used in many fields such as wood processing and construction. Its production quality largely depends on the uniformity of raw material mixing. In traditional production processes, the raw material pre-mixing stage often has many problems. Generally, simple open containers and ordinary stirring paddles are used for mixing. This method is not only inefficient, but also makes it difficult to ensure that different raw materials are fully and uniformly mixed in a short time. The raw materials are prone to dead zones in the mixing container, and some raw materials cannot be fully mixed, resulting in inconsistent quality of the final product. This, in turn, affects the performance stability and quality consistency of the phenolic resin adhesive. To address these issues, we propose a raw material pre-mixing device for phenolic resin adhesive production. Utility Model Content

[0004] The purpose of this invention is to provide a raw material pre-mixing device for the production of phenolic resin adhesives, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A pre-mixing device for raw materials in the production of phenolic resin adhesive includes a processing cylindrical tank. A support frame is fixedly connected to the upper surface of the processing cylindrical tank. A rotary motor is fixedly mounted on the upper surface of the support frame. A circular shaft is fixedly connected to the output end of the rotary motor. Multiple stirring blades are fixedly connected to the outer surface of the circular shaft. A fixed circular rail is fixedly connected to the upper surface of the processing cylindrical tank. Multiple sliding blocks are slidably connected inside the fixed circular rail. A circular gear ring is fixedly connected to the outer surface of the multiple sliding blocks. Multiple vertical stirring blades are fixedly connected to the bottom surface of the circular gear ring. A support frame is fixedly connected to the upper surface of the processing cylindrical tank. A drive motor is fixedly connected to the inner wall of the support frame. A drive gear is fixedly connected to the output end of the drive motor and meshes with the circular gear ring. A circular opening is provided on the upper surface of the processing cylindrical tank.

[0007] In a further embodiment, the bottom of the processing cylinder is funnel-shaped, and a discharge pipe is fixedly connected to the bottom surface of the processing cylinder. An electric valve is provided on the outer surface of the discharge pipe.

[0008] In a further embodiment, a feed hopper is provided on the upper part of the outer surface of the processing cylinder, and multiple supporting diagonal rods are fixedly connected to the bottom surface of the processing cylinder.

[0009] In a further embodiment, two transmission rods are fixedly connected to the bottom end of the circular shaft, and each transmission rod is fixedly connected to a slanted scraper at its bottom end.

[0010] In a further embodiment, an annular slide is fixedly connected to the inner wall of the processing cylinder, and two sliding rods are slidably connected inside the annular slide, with one end of each sliding rod fixedly connected to the outer surface of the circular shaft.

[0011] In a further embodiment, two support rods are fixedly connected to the upper surface of the support frame, and the top end of each support rod is fixedly connected to the outer surface of the rotary motor. The inner wall of the processing cylinder is provided with a corrosion-resistant inner liner, which can be made of polyurethane acid and alkali resistant material.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This device uses a rotary motor to drive a circular shaft to rotate, causing multiple agitator blades fixed on the shaft to stir the raw materials in the processing tank, thus agitating the material in the center. Simultaneously, the drive motor drives a drive gear to rotate, causing a meshing circular gear ring to rotate along a fixed circular track. This, in turn, causes multiple vertical agitator blades on the bottom of the circular gear ring to stir the raw materials on the sides. This stirring method allows the raw materials to flow in a multi-dimensional manner within the tank, avoiding dead zones and ensuring that all raw material components are fully and evenly mixed. This guarantees the quality of the pre-mixing of the phenolic resin adhesive raw materials and lays the foundation for the subsequent production of stable and high-quality phenolic resin adhesive. Attached Figure Description

[0014] Figure 1 This is a frontal three-dimensional schematic diagram of a pre-mixing device for raw materials used in the production of phenolic resin adhesives.

[0015] Figure 2 This is a side cross-sectional schematic diagram of a pre-mixing device for raw materials used in the production of phenolic resin adhesives.

[0016] Figure 3 Pre-mixing device for raw materials in phenolic resin adhesive production Figure 2 Enlarged schematic diagram of the structure at point A in the middle.

[0017] Figure 4 This is a frontal cross-sectional schematic diagram of a pre-mixing device for raw materials used in the production of phenolic resin adhesives.

[0018] In the diagram: 1. Processing tank; 2. Supporting diagonal rod; 3. Discharge pipe; 4. Electric valve; 5. Feed hopper; 6. Support frame; 7. Rotary motor; 8. Support frame; 9. Drive motor; 10. Drive gear; 11. Fixed circular rail; 12. Sliding block; 13. Circular gear ring; 14. Vertical stirring paddle; 15. Corrosion-resistant inner liner; 16. Circular opening; 17. Circular shaft; 18. Stirring blade; 19. Annular slide; 20. Sliding connecting rod; 21. Transmission rod; 22. Inclined scraper; 23. Support rod. Detailed Implementation

[0019] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4In this utility model, a raw material pre-mixing device for phenolic resin adhesive production includes a processing cylindrical tank 1. A support frame 6 is fixedly connected to the upper surface of the processing cylindrical tank 1. A rotary motor 7 is fixedly installed on the upper surface of the support frame 6. A circular shaft 17 is fixedly connected to the output end of the rotary motor 7. Multiple stirring blades 18 are fixedly connected to the outer surface of the circular shaft 17. A fixed circular rail 11 is fixedly connected to the upper surface of the processing cylindrical tank 1. Multiple sliding blocks 12 are slidably connected inside the fixed circular rail 11. A circular gear ring 13 is fixedly connected to the outer surface of the multiple sliding blocks 12. Multiple vertical stirring blades 14 are fixedly connected to the bottom surface of the circular gear ring 13. A support frame 8 is fixedly connected to the upper surface of the processing cylindrical tank 1. A drive motor 9 is fixedly connected to the inner wall of the support frame 8. A drive gear 10 is fixedly connected to the output end of the drive motor 9, and the drive gear 10 and the circular gear ring 13 are connected to each other. The rings 13 mesh with each other, and a circular opening 16 is provided on the upper surface of the processing tank 1. The circular opening 16 does not affect the rotation of the vertical stirring paddle 14, ensuring the feasibility of rotation. The circular shaft 17 is driven to rotate by the rotary motor 7, so that multiple stirring blades 18 fixed on the circular shaft 17 stir the raw materials in the processing tank 1, realizing the turning of the material in the center. At the same time, the drive motor 9 drives the drive gear 10 to rotate, which drives the circular gear ring 13 meshing with it to rotate along the fixed circular rail 11, thereby causing multiple vertical stirring paddles 14 on the bottom surface of the circular gear ring 13 to stir the raw materials on the side. This stirring method can make the raw materials form a multi-dimensional flow in the tank, avoid the formation of stirring dead corners, effectively meet the multi-faceted needs of raw material pre-stirring in the production process of phenolic resin glue, improve production efficiency and product quality, and ensure the smooth progress of the production process.

[0023] The bottom of the processing tank 1 is funnel-shaped, and a discharge pipe 3 is fixedly connected to the bottom surface of the processing tank 1. An electric valve 4 is installed on the outer surface of the discharge pipe 3, which facilitates the raw materials to gather into the discharge pipe 3 by their own gravity after mixing. The electric valve 4 on the outer surface of the discharge pipe 3 allows the operator to control the timing and flow rate of discharge according to actual needs. A feed hopper 5 is installed on the upper part of the outer surface of the processing tank 1. Multiple support inclined rods 2 are fixedly connected to the bottom surface of the processing tank 1, which facilitates the addition of raw materials to be mixed and makes the device more stable. Two transmission rods 21 are fixedly connected to the bottom end of the circular shaft 17. Each transmission rod 21 is fixedly connected to the bottom end of an inclined scraper 22. When the circular shaft 17 rotates, it can rotate the transmission rods 21 and the inclined scraper 22, which can scrape the raw materials at the bottom of the tank to prevent the raw materials from accumulating at the bottom of the tank and affecting the mixing effect and subsequent discharge.

[0024] The inner wall of the processing tank 1 is fixedly connected to an annular slide rail 19. Two sliding connecting rods 20 are slidably connected inside the annular slide rail 19. One end of each sliding connecting rod 20 is fixedly connected to the outer surface of the circular shaft 17, providing stable support and guidance for the rotation of the circular shaft 17 and improving the stability of the device. Two support rods 23 are fixedly connected to the upper surface of the support frame 6. The top end of each support rod 23 is fixedly connected to the outer surface of the rotary motor 7. The inner wall of the processing tank 1 is provided with a corrosion-resistant inner liner 15, which can be made of polyurethane acid and alkali resistant material, making the operation of the rotary motor 7 more stable and effectively resisting the corrosion of the tank body by the raw materials of phenolic resin glue production, thus extending the service life of the equipment.

[0025] The working principle of this utility model is as follows:

[0026] In use, the raw materials to be mixed are added into the processing tank 1 through the feed hopper 5. The rotary motor 7 is started to rotate the circular shaft 17 and the stirring blade 18. The forward rotation of the circular shaft 17 and the stirring blade 18 can perform preliminary stirring of the raw materials. Then, the drive motor 9 can be started to rotate the drive gear 10. When the drive gear 10 rotates, it can mesh with the circular gear ring 13 and the sliding block 12 to rotate in the fixed circular rail 11. When the circular gear ring 13 rotates in the reverse direction, it can drive multiple vertical stirring blades 14 to stir the raw materials on the side. In this way, the raw materials are stirred in multiple dimensions, so that the raw materials form a multi-dimensional flow in the tank, avoiding the formation of stirring dead zones and promoting the full and uniform mixing of the raw material components.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A raw material pre-mixing device for the production of phenolic resin adhesive, characterized in that: The system includes a processing cylindrical tank (1), a support frame (6) fixedly connected to the upper surface of the processing cylindrical tank (1), a rotary motor (7) fixedly mounted on the upper surface of the support frame (6), a circular shaft (17) fixedly connected to the output end of the rotary motor (7), a plurality of stirring blades (18) fixedly connected to the outer surface of the circular shaft (17), a fixed circular rail (11) fixedly connected to the upper surface of the processing cylindrical tank (1), and a plurality of sliding blocks (12) slidably connected inside the fixed circular rail (11). A circular gear ring (13) is fixedly connected to the outer surface of the 12), and a plurality of vertical stirring paddles (14) are fixedly connected to the bottom surface of the circular gear ring (13). A support frame (8) is fixedly connected to the upper surface of the processing tank (1), and a drive motor (9) is fixedly connected to the inner wall of the support frame (8). A drive gear (10) is fixedly connected to the output end of the drive motor (9), and the drive gear (10) meshes with the circular gear ring (13). A circular opening (16) is provided on the upper surface of the processing tank (1).

2. The raw material pre-mixing device for producing phenolic resin adhesive according to claim 1, characterized in that: The bottom of the processing cylinder (1) is funnel-shaped, and the bottom surface of the processing cylinder (1) is fixedly connected to a discharge pipe (3). An electric valve (4) is provided on the outer surface of the discharge pipe (3).

3. The raw material pre-mixing device for producing phenolic resin adhesive according to claim 1, characterized in that: A feed hopper (5) is provided on the upper part of the outer surface of the processing cylinder (1), and a plurality of supporting diagonal rods (2) are fixedly connected to the bottom surface of the processing cylinder (1).

4. The raw material pre-mixing device for producing phenolic resin adhesive according to claim 1, characterized in that: The bottom end of the circular shaft (17) is fixedly connected to two transmission rods (21), and the bottom end of each transmission rod (21) is fixedly connected to an inclined scraper (22).

5. The raw material pre-mixing device for producing phenolic resin adhesive according to claim 1, characterized in that: The inner wall of the processing cylinder (1) is fixedly connected to an annular slide (19), and two sliding rods (20) are slidably connected inside the annular slide (19). One end of each sliding rod (20) is fixedly connected to the outer surface of the circular shaft (17).

6. The raw material pre-mixing device for producing phenolic resin adhesive according to claim 1, characterized in that: The upper surface of the support frame (6) is fixedly connected to two support rods (23), and the top of each support rod (23) is fixedly connected to the outer surface of the rotary motor (7). The inner wall of the processing tank (1) is provided with a corrosion-resistant inner liner (15), and the corrosion-resistant inner liner (15) can be made of polyurethane acid and alkali resistant material.