Gel production batching tank
By using a shaft-driven stirring rod and stretching assembly in the gel production mixing tank, the problem of uneven gel mixing was solved, achieving uniform mixing of gel and ingredients and efficient production.
Patent Information
- Application Number
- CN202422976502.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-03
AI Technical Summary
In existing gel production mixing tanks, raw materials tend to float to the surface when added, leading to uneven mixing, especially at higher viscosity levels, which affects product quality.
The stirring rod driven by the rotating shaft is combined with the stretching component and the dispensing component. The lifting and lowering of the connecting rod and the pull plate are controlled by the cylinder to expand the space to accommodate the ingredients. The ingredients are evenly distributed into the gel by the rectangular pull plate. The gel is scraped by the scraper to ensure uniform mixing.
This process achieves complete and uniform mixing of the gel, improves product quality and mixing efficiency, ensures uniform distribution and full contact between the gel and ingredients, and avoids gel residue.
Smart Images

Figure CN223615764U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of gel technology and relates to a gel production mixing tank. Background Technology
[0002] Medical sodium hyaluronate gel, also known as sodium hyaluronate, is a glycosaminoglycan that is widely used in biomedicine, biomaterials, functional foods, and cosmetics. It is a type of medical adhesive.
[0003] For example, a Chinese patent with application number 2021231468691 discloses a mixing tank for producing medical gel, including a tank body, bearings, an auger, a cylinder, stirring paddles, a motor, and feeding pipes. The bearings are located at the bottom of the tank body, and the auger is connected to the bearings. The cylinder is fixedly connected to the outside of the auger, and several stirring paddles are fixedly connected to the outside of the cylinder. The motor is fixedly connected to the top of the tank body and is driven by the auger. Several feeding pipes are located at the top of the tank body. Although this technical solution can stir the material, the added raw materials always float to the surface. During the mixing process, the subsequently added raw materials should not be mixed with the bottom raw materials. The high viscosity during stirring leads to uneven mixing, thus limiting the scope of this technical solution. Utility Model Content
[0004] The purpose of this invention is to provide a gel production mixing tank that can solve the problems mentioned in the background art.
[0005] According to the technical solution provided by this utility model: a gel production ingredient tank includes a tank body, the upper end of the tank body is provided with a tank cover, the tank cover is equipped with a motor, and the output end of the motor is provided with a rotating shaft; the lower end of the rotating shaft is located inside the tank body and forms a rotatable connection with the bottom of the inner cavity of the tank body, and four sets of stirring rods and stretching components are provided on the outside of the rotating shaft, and each set of stirring rods is provided with an ingredient component, so that the ingredients are delivered into the gel with the cooperation of the stretching components and the ingredient components.
[0006] Preferably, the stretching assembly includes a circular plate, a cylinder, a connecting rod, a pull plate, and a pull ring; the can lid is provided with four cylinders and a circular plate, all of which are mounted on the circular plate, the upper end of the connecting rod extends out of the circular plate and forms a sliding connection with the circular plate, and the upper end of the connecting rod is connected to the output end of the cylinder respectively; the other end of the connecting rod is connected to the pull plate, and the outer ring surface of the pull plate is rotatably provided with a pull ring.
[0007] Preferably, the mixing assembly includes a pull rod, a rectangular pull plate, and a clamping plate; the stirring rod has a rectangular hole, the rectangular holes on each set of stirring rods are interconnected, and a clamping plate is provided in the rectangular hole, and a rectangular pull plate is provided on the clamping plate; one end of the pull rod is hinged to the rectangular pull plate, and the other end is hinged to the outer ring surface of the pull ring.
[0008] Preferably, each of the stirring rods is provided with a scraper, which contacts the inner wall of the tank to scrape off the gel on the inner wall of the tank.
[0009] Preferably, the can lid is provided with four rectangular through plates, the upper end of the rectangular through plates extends out of the can lid, the lower end of the rectangular through plates extends out of the circular plates, and the lower end of the rectangular through plates is aligned with the opposite clamping plate.
[0010] Preferably, the rectangular through plate is provided with two support plates, and the support plates are provided with springs that are connected to the can lid.
[0011] Preferably, the rectangular through plate forms a sliding connection between the can lid and the circular plate, and a spring is provided to reset the rectangular through plate.
[0012] Preferably, the rectangular through plates are circumferentially distributed at equal intervals on the can lid, and the rectangular through plates are used to deliver the ingredients into the can lid, and a gel outlet is provided on the lower outer side of the can lid.
[0013] The positive and progressive effects of this application are as follows:
[0014] The gel production mixing tank provided in this embodiment of the utility model has the following advantages:
[0015] 1. After the motor starts, the rotating shaft drives the stirring rod to thoroughly and evenly stir the gel in the tank, ensuring mixing consistency and fluidity. When a specific ingredient needs to be added, the control system activates the cylinder, causing it to contract and simultaneously drive the four connecting rods and the pull plate to rise. During the rise of the pull plate, the pull rod causes the rectangular pull plate to move synchronously into the tank, expanding the space to accommodate the ingredient and ensuring its even distribution. After the ingredient is poured into the rectangular pull plate space from the rectangular through plate, the cylinder extends in the opposite direction, pushing the rectangular pull plate and the ingredient inside it to move in the opposite direction. The ingredient is then evenly squeezed into the gel through the through hole, achieving efficient and uniform mixing and improving product uniformity and quality. Attached Figure Description
[0016] Figure 1 This is a perspective view of the present invention.
[0017] Figure 2 This is an internal view of the tank body of this utility model.
[0018] Figure 3 This is a perspective view of the stirring rod of this utility model.
[0019] Figure 4 This is a cross-sectional view of the present invention.
[0020] Figure 5 This is a schematic diagram of the connection between the support plate and the spring in this utility model.
[0021] In the diagram: 1. Tank body; 11. Tank lid; 12. Circular plate; 2. Rectangular through plate; 21. Support plate; 22. Spring; 3. Motor; 31. Rotating shaft; 32. Stirring rod; 4. Cylinder; 41. Connecting rod; 42. Pull plate; 43. Pull ring; 44. Pull rod; 45. Rectangular pull plate; 46. Clamping plate; 5. Scraper. Detailed Implementation
[0022] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.
[0023] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0024] like Figure 1-5 As shown, this utility model is a gel production ingredient tank, including a tank body 1. The upper end of the tank body 1 is provided with a tank cover 11. A motor 3 is installed on the tank cover 11. The output end of the motor 3 is provided with a rotating shaft 31. The lower end of the rotating shaft 31 is located inside the tank body 1 and forms a rotatable connection with the bottom of the inner cavity of the tank body 1. Four sets of stirring rods 32 and stretching components are provided on the outside of the rotating shaft 31. Each set of stirring rods 32 is provided with an ingredient dispensing component. With the cooperation of the stretching component and the ingredient dispensing component, the ingredients are delivered into the gel.
[0025] In this embodiment, the stretching assembly includes a circular plate 12, cylinders 4, connecting rods 41, a pull plate 42, and a pull ring 43. The can lid 11 contains four cylinders 4 and a circular plate 12. All cylinders 4 are mounted on the circular plate 12. The upper end of the connecting rod 41 extends out of the circular plate 12 and forms a sliding connection with it. Simultaneously, the upper end of the connecting rod 41 is connected to the output end of each cylinder 4. The other end of the connecting rod 41 is connected to the pull plate 42. A pull ring 43 is rotatably mounted on the outer ring surface of the pull plate 42.
[0026] The mixing assembly includes a pull rod 44, a rectangular pull plate 45, and a clamping plate 46; four sets of stirring rods 32 are circumferentially distributed at equal intervals, and each set of stirring rods 32 includes at least two stirring rods 32. Each stirring rod 32 has a rectangular hole, and the rectangular holes on each set of stirring rods 32 are interconnected. A clamping plate 46 is located in the middle of the rectangular hole. The clamping plate 46 has a U-shaped structure, and at least two through holes are opened on the side of the clamping plate 46 near the scraper 5; the inner wall of the clamping plate 46 is slidably connected to the rectangular pull plate 45, and the upper and lower ends of the rectangular pull plate 45 extend out of the clamping plate 46 respectively; one end of the pull rod 44 is hinged to the rectangular pull plate 45, and the other end is hinged to the outer ring surface of the pull ring 43.
[0027] First, the motor 3 starts, and its power is transmitted to the rotating shaft 31, which in turn drives the stirring rod 32 to rotate in the tank 1 at a set speed and direction. This effectively stirs the gel in the tank 1 thoroughly and evenly, ensuring the consistency and fluidity of the gel during the mixing process.
[0028] When the production process requires the addition of ingredients to the gel to improve its performance, the control system activates cylinder 4, which then begins to contract. This action synchronously drives the four connecting rods 41 to move upward along the trajectory. These four connecting rods 41 not only ensure the synchronization of the action, but also achieve stable lifting of the pull plate 42.
[0029] As the pull plate 42 gradually rises, the pull plate 42 drives the rectangular pull plate 45 to move synchronously into the tank 1 through the pull rod 44. During this process, the space formed between the rectangular pull plate 45 and the tank 1 gradually expands, providing sufficient space for the addition of ingredients, and also ensuring that the ingredients can be evenly distributed on all layers of the gel, avoiding the problem of local concentration being too high or too low.
[0030] When the internal space of the rectangular pull plate 45 is expanded to its maximum, the pre-prepared ingredients are slowly poured into the space enclosed by the rectangular pull plate 45 through the opening on the rectangular through plate 2.
[0031] When the amount of ingredients poured into the rectangular through plate 2 reaches the predetermined amount and the internal space of the rectangular pull plate 45 is fully filled, the cylinder 4 opens to extend and retract. This action, through the connecting rod 41 and the pull plate 42, pushes the rectangular pull plate 45 to move in the opposite direction until the ingredients are evenly squeezed into the gel through the through hole. This process not only ensures that the ingredients can penetrate into every corner of the gel, but also promotes full mixing between the gel and the ingredients through physical pressure.
[0032] As the ingredients are evenly compressed into the gel, the middle and top / bottom parts of the gel are effectively incorporated with the ingredients. This mixing process not only improves the uniformity and quality of the product, but also ensures efficient and uniform mixing between the gel and the ingredients, thus improving the mixing efficiency.
[0033] Preferably, each stirring rod 32 is provided with a scraper 5, which contacts the inner wall of the tank 1 to scrape off the gel on the inner wall of the tank 1. The scraper 5 is constructed to fit closely to the inner wall of the tank 1, ensuring that it can effectively contact the inner surface of the tank during the stirring process. When the gel forms or deposits in the tank 1, the scraper 5 can slide along the inner wall of the tank 1 to completely scrape off the gel attached thereto, avoiding gel residue and waste, and also ensuring the uniformity of the subsequent mixing process.
[0034] After the gel is fully mixed and reaches the desired state, and is removed from the tank, the system will restart the rotation mechanism of the rotating shaft 31. At this time, the scraper 5 will rotate again with the rotation of the rotating shaft 31, and hang the last bit of gel off the tank wall to ensure that the inner wall of the tank 1 is clean and free of residue, thus preparing it for the next use or the preparation of different batches of gel.
[0035] Preferably, the can lid 11 is provided with four rectangular through plates 2, the upper end of the rectangular through plates 2 extends out of the can lid 11, the lower end of the rectangular through plates 2 extends out of the circular plate 12, and the lower end of the rectangular through plates 2 is aligned with the opposite clamping plate 46.
[0036] Two support plates 21 are provided on the rectangular through plate 2, and springs 22 connected to the can lid 11 are provided on the support plates 21; the rectangular through plate 2 forms a sliding connection on the can lid 11 and the circular plate 12, and the springs 22 are provided to reset the rectangular through plate 2.
[0037] The lower end of the rectangular through plate 2 passes through the can lid 11 and connects with the circular plate 12 below, forming a channel that runs through the top and bottom of the can, making it possible to add ingredients.
[0038] When it is necessary to add ingredients into the tank 1, press down on the rectangular plate 2. At this time, the lower end of the rectangular plate 2 will align with the clamp 46 to form a channel, which improves the flow of ingredients and allows the ingredients to enter the tank smoothly and mix thoroughly with the gel. At the same time, the spring 22 is set to facilitate the reset of the rectangular plate 2.
[0039] Preferably, rectangular through plates 2 are circumferentially distributed at equal intervals on the can lid 11. The rectangular through plates 2 are used to deliver the ingredients into the can lid 11. A gel outlet is provided on the lower outer side of the can lid 11.
[0040] It is understood that the above embodiments are merely exemplary implementations used to illustrate the principles of this utility model, and the utility model is not limited thereto. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of this utility model, and these modifications and improvements are also considered to be within the protection scope of this utility model.
Claims
1. A gel production ingredient mixing tank, characterized in that, The device includes a tank (1), the upper end of which is provided with a tank cover (11), a motor (3) is installed on the tank cover (11), and the output end of the motor (3) is provided with a rotating shaft (31); the lower end of the rotating shaft (31) is located inside the tank (1) and forms a rotating connection with the bottom of the inner cavity of the tank (1); four sets of stirring rods (32) and stretching components are provided on the outside of the rotating shaft (31), and each set of stirring rods (32) is provided with a dispensing component. With the cooperation of the stretching component and the dispensing component, the dispensing component is delivered into the gel.
2. The gel production mixing tank as described in claim 1, characterized in that: The stretching assembly includes a circular plate (12), a cylinder (4), a connecting rod (41), a pull plate (42), and a pull ring (43); the can cover (11) is provided with four cylinders (4) and a circular plate (12), the cylinders (4) are all mounted on the circular plate (12), the upper end of the connecting rod (41) extends out of the circular plate (12) and forms a sliding connection with the circular plate (12), and the upper end of the connecting rod (41) is connected to the output end of the cylinder (4) respectively; the other end of the connecting rod (41) is connected to the pull plate (42), and the outer ring surface of the pull plate (42) is rotatably provided with a pull ring (43).
3. The gel production ingredient tank as described in claim 2, characterized in that: The mixing assembly includes a pull rod (44), a rectangular pull plate (45), and a clamping plate (46); the stirring rod (32) has a rectangular hole, the rectangular holes on each set of stirring rods (32) are connected, and the clamping plate (46) is provided in the rectangular hole, and the rectangular pull plate (45) is provided on the clamping plate (46); one end of the pull rod (44) is hinged to the rectangular pull plate (45), and the other end is hinged to the outer ring surface of the pull ring (43).
4. The gel production mixing tank as described in claim 1, characterized in that: Each stirring rod (32) is equipped with a scraper (5), which contacts the inner wall of the tank (1) to scrape the gel on the inner wall of the tank (1).
5. A gel production ingredient tank as described in claim 3, characterized in that: The can lid (11) is provided with four rectangular through plates (2). The upper end of the rectangular through plate (2) extends out of the can lid (11), and the lower end of the rectangular through plate (2) extends out of the circular plate (12). The lower end of the rectangular through plate (2) is aligned with the opposite clamping plate (46).
6. The gel production mixing tank as described in claim 5, characterized in that: The rectangular through plate (2) is provided with two support plates (21), and the support plates (21) are provided with springs (22) that are connected to the can lid (11).
7. A gel production mixing tank as described in claim 6, characterized in that: The rectangular through plate (2) forms a sliding connection on the can lid (11) and the round plate (12), and the spring (22) is provided to reset the rectangular through plate (2).
8. A gel production ingredient tank as described in claim 7, characterized in that: The rectangular through plates (2) are circumferentially distributed at equal intervals on the can lid (11). The rectangular through plates (2) are used to deliver the ingredients into the can lid (11). The lower outer side of the can lid (11) is provided with a gel outlet.