Automatic glue isolating mechanism
The design of the automatic glue separation mechanism solves the problems of waste and equipment contamination caused by glue application on the edges of corrugated cardboard during production, achieving automated control and reducing glue waste and labor costs.
Patent Information
- Application Number
- CN202422529431.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-19
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-10-19
AI Technical Summary
In the corrugated cardboard production process, existing technologies lead to glue waste and equipment contamination due to the application of glue to the cardboard edges, and require manual intervention, resulting in high waste costs.
Design an automatic glue separation mechanism, including a support base, a displacement component, a glue separation module and a servo motor. The servo motor drives the ball screw to move the base, so as to accurately insert the glue separation block between the glue application roller and the glue scraping roller to prevent glue from overflowing.
It effectively reduces glue waste during trimming and cutting after cardboard forming, achieves unattended automation, reduces equipment pollution, and lowers costs.
Smart Images

Figure CN223616166U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of corrugated cardboard production equipment, and in particular to an automatic glue separation mechanism. Background Technology
[0002] In a corrugated board production line, the gluing machine is a very important piece of equipment. The function of the gluing machine is to apply adhesive to the corrugated board to make it stronger, so that it can be better bonded together on the double-facer to form corrugated board.
[0003] Currently, the gluing process for corrugated cardboard is achieved through the combined use of gluing rollers and scraper rollers on a gluing machine. During the gluing process, glue overflows, causing glue to adhere to the edges of the corrugated cardboard. After the corrugated cardboard is formed, it needs to be trimmed. Taking a 2.5-meter wide production line as an example, a typical corrugated cardboard production line can produce about 250,000 to 400,000 square meters of cardboard per day. After forming a 2.5-meter wide cardboard, each side is trimmed by 10mm-20mm. If the edges of the corrugated cardboard are also glued when passing through the gluing machine, it is equivalent to wasting glue on 6,400 sheets of 2.5-meter cardboard per day, with a loss rate as high as 1.6%. This cost loss is very significant in corrugated cardboard production lines. Furthermore, because the cardboard edges are glued, the equipment will be covered with glue as it passes through the entire production line, causing stubborn glue stains. This requires manual removal of the cardboard, cleaning of the conveyor belts, machine downtime, etc., wasting labor and costs. Summary of the Invention
[0004] The purpose of this utility model is to overcome the above-mentioned defects in the prior art and provide an automatic glue separation mechanism, which greatly reduces glue waste caused by trimming and cutting the edges after cardboard forming. This makes the process intelligent, automated, and unattended, freeing up labor. At the same time, the equipment has high precision, eliminates glue waste caused by glue overflowing from the paper edge, scrapes the cardboard, cleans the large belt, reduces downtime, and saves customers a lot of costs.
[0005] To achieve the above objectives, this utility model provides an automatic glue-separating mechanism, comprising: a support base, on which displacement components are respectively arranged facing each other on the left and right sides; each set of displacement components is connected to a set of glue-separating modules, the glue-separating module comprising a lifting component and a glue-separating block connected to the lifting component, the glue-separating block being provided with an insertion part that can be inserted between an applicator roller and a scraper roller, the cross-section of the insertion part being triangular.
[0006] Furthermore, a first concave arc-shaped surface and a second concave arc-shaped surface are respectively provided on the front and rear sides of the insertion part, a sharp part is formed at the junction of the first concave arc-shaped surface and the second concave arc-shaped surface, and flat surfaces are formed on the left and right sides of the insertion part.
[0007] Furthermore, each displacement assembly includes a ball screw movably mounted on the support base, a movable seat connected to the ball screw, and a servo motor connected to the input end of the ball screw.
[0008] Furthermore, the displacement assembly also includes a planetary reducer, which is disposed between the ball screw and the servo motor.
[0009] Furthermore, the displacement assembly also includes two sets of photoelectric limit sensors, which are respectively disposed at the beginning and end of the stroke of the ball screw.
[0010] Furthermore, the insulating module also includes an insulating main seat fixed to the movable seat, a first through hole is provided on the lower side of the support seat, an extension is provided on the lower side of the insulating main seat, the extension passes through the first through hole and is connected to the displacement component, and the lifting component is disposed on the insulating main seat.
[0011] Furthermore, the lifting assembly includes a connector and a lifting cylinder fixed to the insulating block. One end of the connector is connected to the lifting cylinder, and the other end of the connector is connected to the insulating block.
[0012] Furthermore, the lifting assembly also includes a fixing member, which is fixedly connected to the insulating main seat. The connecting member is connected to the lifting cylinder through a spherical bearing. The other end of the connecting member away from the lifting cylinder is connected to a rotating shaft, and the two ends of the rotating shaft are movably mounted on the fixing member.
[0013] Furthermore, a first sliding hole matching both ends of the rotating shaft is provided on the front side of the fixing member, and both ends of the rotating shaft are sleeved in the first sliding hole.
[0014] Furthermore, it also includes a connecting arm, one end of which is connected to the insulating block and the other end of which is connected to the fixing member.
[0015] Compared with the prior art, this utility model has the following advantages: The glue-separating block of this utility model can extend between the glue roller and the scraper roller to abut against the side of the corrugated cardboard, which can effectively prevent glue from sticking to the side of the corrugated cardboard, greatly reducing glue waste caused by trimming and cutting the edges after cardboard forming. This process is intelligent, automated and unattended, freeing up labor. At the same time, the equipment has high precision, eliminating glue waste caused by glue overflowing from the paper edge, scraping the cardboard, cleaning the large belt, reducing downtime, and greatly saving costs for customers. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a structural schematic diagram of an automatic glue-separating mechanism according to this utility model;
[0018] Figure 2 yes Figure 1 Another perspective illustration;
[0019] Figure 3 This is a schematic diagram of the structure of the separator module of this utility model;
[0020] Figure 4 This is a schematic diagram showing the state of this utility model in conjunction with the glue-applying roller and the glue-scraping roller;
[0021] Figure 5 This is a schematic diagram illustrating the working principle of this utility model.
[0022] The diagram includes:
[0023] 1. Support base; 11. Grooved square tube; 12. First through hole; 2. Displacement assembly; 21. Ball screw; 22. Moving seat; 23. Guide rod; 24. Servo motor; 25. Planetary reducer; 3. Photoelectric limit sensor; 4. Separator module; 41. Separator block; 411. Connecting arm; 4111. Bending part; 412. Insertion part; 413. First concave arc surface; 414. Second concave arc surface; 42. Separator main seat; 421. Extension part; 43. Lifting cylinder; 44. Fixing component; 441. First sliding hole; 45. Spherical bearing; 46. Connecting component; 461. Bolt; 47. Rotating shaft; 5. Glue roller; 6. Glue scraper roller. Detailed Implementation
[0024] The technical solution of this embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiment is one embodiment of the present invention, and not all embodiments thereof. Based on this embodiment of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0025] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0026] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second", such descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated.
[0027] Please see Figures 1 to 5 An embodiment of this utility model provides an automatic adhesive separation mechanism.
[0028] The automatic adhesive separation mechanism in this embodiment, such as Figures 1 to 2 As shown, it includes: a support base 1, and displacement components 2 arranged facing each other on the left and right sides of the support base 1. The displacement components 2 include a ball screw 21 movably disposed on the support base 1. A bearing is provided on the support base 1, and the two ends of the ball screw 21 are connected to the bearing. A movable seat 22 is connected to the ball screw 21. A guide rod 23 connected to the movable seat 22 is also provided on the support base 1. A servo motor 24 is connected to the input end of the ball screw. In order to increase the output torque of the servo motor 24, a planetary reducer 25 is also provided between the ball screw 21 and the servo motor 24 in this embodiment. In addition, the displacement components 2 also include two sets of photoelectric limit sensors 3. The two sets of photoelectric limit sensors 3 are respectively disposed at the beginning and end of the stroke of the ball screw 21. At the same time, in order to facilitate the wiring of various electrical equipment, a wire groove square tube 11 is provided at the bottom of the support base 1.
[0029] Each displacement assembly 2 is connected to a set of adhesive separation modules 4. The adhesive separation module 4 includes a lifting assembly and an adhesive separation block 41 connected to the lifting assembly. The adhesive separation block 41 is provided with an insertion part 412 that can be inserted between the top glue roller 5 and the scraper roller 6. The cross-section of the insertion part 412 is triangular, as shown in the figure. The front and rear sides of the insertion part 412 are respectively provided with a first concave arc-shaped surface 413 and a second concave arc-shaped surface 414. The junction of the first concave arc-shaped surface 413 and the second concave arc-shaped surface 414 forms a sharp point. The left and right sides form a flat surface; the separator module 4 also includes a separator main seat 42 fixed to the movable seat 22, a first through hole 12 is provided on the lower side of the support seat 1, and an extension 421 is provided on the lower side of the separator main seat 42. The extension 421 passes through the first through hole 12 and is connected to the movable seat 22. The lifting component is provided on the separator main seat 42; the lifting component includes a connector 46 and a lifting cylinder 43 fixed to the separator main seat 42. One end of the connector 46 is connected to the lifting cylinder 43, and the other end of the connector 46 is connected to the separator block 41.
[0030] Furthermore, to enable the adhesive block 41 to be inserted more precisely between the glue roller 5 and the scraper roller 6, the lifting assembly of this embodiment also includes a fixing member 44, which is fixedly connected to the displacement assembly 2. The connecting member 46 is connected to the lifting cylinder 43 through a spherical bearing 45. The other end of the connecting member 46 away from the lifting cylinder 43 is connected to a rotating shaft 47. Specifically, the front end of the connecting member 46 is fixedly connected to the middle position of the rotating shaft 47 through a bolt 461. The two ends of the rotating shaft 47 are movably mounted on the fixing member 44. Specifically, a first sliding hole 441 matching the two ends of the rotating shaft 47 is provided on the front side of the fixing member 44, and the two ends of the rotating shaft 47 are sleeved in the first sliding hole 441.
[0031] The aforementioned separator module 4 also includes a connecting arm 411. One end of the connecting arm 411 is connected to the separator block 41, and the other end is connected to the fixing member 44. The connecting arm 411 is provided with a bending part 4111, which can better cooperate with the operation of the glue roller 5 and the scraper roller 6.
[0032] Brief description of the working principle of this utility model: The servo motor 24 and planetary reducer 25 of this utility model can be fixed on the base of the gluing machine. During use, the lifting cylinder 43 is activated, driving the rotating shaft 47 of the connecting piece 46 to form a lever structure. This improves the transmission force while making the overall structure more reliable and preventing left-right deviation. Figure 5As shown, under the combined action of the lifting cylinder and connecting piece 46, the adhesive block 41 assembly extends between the gluing roller 5 and the scraper roller 6. The first concave arc surface 413 and the second concave arc surface 414 are the same shape as the gluing roller 5 and the scraper roller 6, respectively, so that it can be closer to the gluing roller 5 and the scraper roller 6, further restricting the paper or corrugated paper. In order to adapt to paper of different widths, this embodiment is equipped with a displacement component 2 and a photoelectric limit sensor 3. Specifically, the paper or corrugated paper is detected by the photoelectric limit sensor 3 before entering the gluing roller 5 for gluing. The actual width of the paper is detected and the data is sent to the servo motor 24. The data detected by the light curtain is compared with the data of the encoder of the drive motor. The servo motor 24 drives the ball screw 21 to transmit torque. The ball screw 21 generates the power to move left and right by rotating, driving the moving seat 22 to slide left and right. Figure 5 As shown, the distance between the two gluing modules 4 can be adjusted. The moving seat 22 is then connected to the gluing main seat 42 by bolts. The gluing main seat 42 is connected to the connecting arm 411. Guided by the cylindrical guide rod 23, the gluing block 41 on the connecting arm 411 is powered to move left and right, so that the glue is the same width as or smaller than the width of the corrugated paper and does not spread or overflow, achieving the effect of no glue leakage. When the cardboard is formed and trimmed by the edge trimming machine, the waste paper generated by the trimming will not be wasted because of the glue attached. At the same time, this structure minimizes the unbalanced force and torque on the gluing plate during opening and closing. The gluing blocks 41 on both sides will not produce a figure-eight shape or non-parallel state, reducing the impact on the equipment and increasing the service life of the equipment.
[0033] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An automatic adhesive separation mechanism, characterized in that, include: A support base (1) is provided on the left and right sides of the support base (1) respectively, and displacement components (2) are arranged facing each other. Each displacement component (2) is connected to a set of insulating modules (4). The insulating module (4) includes a lifting component and an insulating block (41) connected to the lifting component. The insulating block (41) is provided with an insertion part (412), and the cross-section of the insertion part (412) is triangular.
2. The automatic adhesive-separating mechanism according to claim 1, characterized in that, The front and rear sides of the insertion part (412) are respectively provided with a first concave arc surface (413) and a second concave arc surface (414). The junction of the first concave arc surface (413) and the second concave arc surface (414) forms a sharp part, and the left and right sides of the insertion part (412) form flat surfaces.
3. The automatic adhesive-separating mechanism according to claim 1, characterized in that, Each displacement assembly (2) includes a ball screw (21) movably mounted on the support base (1), a movable seat (22) connected to the ball screw (21), and a servo motor (24) connected to the input end of the ball screw (21).
4. The automatic adhesive-separating mechanism according to claim 3, characterized in that, The displacement assembly (2) also includes a planetary reducer (25), which is disposed between the ball screw (21) and the servo motor (24).
5. The automatic adhesive-separating mechanism according to claim 3, characterized in that, The displacement component (2) also includes two sets of photoelectric limit sensors (3), which are respectively located at the beginning and end of the stroke of the ball screw (21).
6. The automatic adhesive-separating mechanism according to claim 3, characterized in that, The insulating module (4) further includes an insulating main seat (42) fixed to the movable seat (22). A first through hole (12) is provided on the lower side of the support seat (1). An extension (421) is provided on the lower side of the insulating main seat (42). The extension (421) passes through the first through hole (12) and is connected to the displacement component (2). The lifting component is disposed on the insulating main seat (42).
7. The automatic adhesive-separating mechanism according to claim 6, characterized in that, The lifting assembly includes a connector (46) and a lifting cylinder (43) fixed to the insulating base (42). One end of the connector (46) is connected to the lifting cylinder (43), and the other end of the connector (46) is connected to the insulating block (41).
8. The automatic adhesive-separating mechanism according to claim 7, characterized in that, The lifting assembly also includes a fixing member (44), which is fixedly connected to the insulating main seat (42). The connecting member (46) is connected to the lifting cylinder (43) through a spherical bearing (45). The other end of the connecting member (46) away from the lifting cylinder (43) is connected to a rotating shaft (47), and the two ends of the rotating shaft (47) are movably mounted on the fixing member (44).
9. The automatic adhesive-separating mechanism according to claim 8, characterized in that, A first sliding hole (441) matching the two ends of the rotating shaft (47) is provided on the front side of the fixing member (44), and the two ends of the rotating shaft (47) are sleeved in the first sliding hole (441).
10. The automatic adhesive-separating mechanism according to claim 9, characterized in that, It also includes a connecting arm (411), one end of which is connected to the insulating block (41) and the other end is connected to the fixing member (44).