Metal separation equipment for PET (Polyethylene Terephthalate) bottle chips

By designing a multi-stage separation box and a feeding guide assembly, combined with an electromagnetic roller and a worm gear transmission system, the problem of continuous feeding in the metal separation equipment during PET bottle flake recycling was solved, achieving automatic separation and efficient production.

CN223618038UActive Publication Date: 2025-12-02HEBEI JIYUE RECYCLING CO LTD
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Patent Information

Application Number
CN202423253083.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-02
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

In the current PET bottle flake recycling process, the metal separation equipment cannot achieve continuous feeding, resulting in low production efficiency and inconvenience of use, and the material is easily stuck on the electromagnet.

Method used

A metal separation device for PET bottle flakes was designed, which adopts a multi-stage separation box and a feeding guide component, combined with an electromagnetic roller and a worm gear transmission system to achieve continuous material separation and automatic feeding.

Benefits of technology

It enables continuous feeding and automatic separation of PET bottle flakes, improving production efficiency, avoiding material retention, and enhancing the convenience and usability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses metal separation equipment for PET (polyethylene terephthalate) bottle flakes, which comprises a multi-stage separation box, a feed port is fixedly mounted in the middle of the outer surface of the upper end of the multi-stage separation box, a separation component is mounted on one side of the multi-stage separation box, and supports are fixedly mounted at four corners of the outer surface of the lower end of the multi-stage separation box. And the separation assembly comprises a protective shell, a motor, a rotating shaft, a worm, a worm gear, a driven shaft and an electromagnet roller, the electromagnet roller comprises a first semi-cylindrical electromagnet and a second semi-cylindrical electromagnet, and a discharging flow guide assembly is fixedly installed in the middle of an inner cavity of the multi-stage separation box. According to the metal separation equipment for the PET bottle chips, due to the arrangement of the separation assembly, secondary separation can be conveniently conducted on materials, the materials can be conveniently treated, manual discharging is not needed, and due to the arrangement of the discharging and flow guiding assembly, flow guiding can be conveniently conducted on the materials.
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Description

Technical Field

[0001] This utility model relates to the field of PET bottle flake recycling technology, specifically to a metal separation device for PET bottle flakes. Background Technology

[0002] In existing technologies, PET bottle flakes need to be crushed and then the metals separated during recycling.

[0003] In the prior art, a Chinese patent document with authorization announcement number CN219190903U describes a metal separation device for PET bottle flakes. This patent includes a separation device body, a support leg fixedly connected to the lower surface of the separation device body, a feed inlet provided on the upper surface of the separation device body, a cylindrical barrel fixedly connected to the bottom surface of the separation device body, a motor installed on the lower surface of the cylindrical barrel, a rotating shaft fixedly connected to the output end of the motor, an auger blade fixedly connected to the surface of the rotating shaft, an opening and closing door hinged to the side of the separation device body, a through support plate provided on the side of the separation device body, a movable leg slidably connected to the surface of the support plate, a mounting plate fixedly connected to the upper surface of the movable leg, and an electromagnet mounted on the surface of the mounting plate.

[0004] The use of cited documents has the following drawbacks:

[0005] 1. The separated metal sheets cannot be continuously fed and need to be fed manually, which reduces production efficiency and ease of use;

[0006] 2. Because continuous feeding is not possible, after the electromagnet attracts a portion of the metal, the material is conveyed to the electromagnet again by the auger blade, and the material tends to remain on the upper part of the electromagnet.

[0007] Therefore, we propose a metal separation device for PET bottle flakes. Utility Model Content

[0008] (a) Technical problems to be solved

[0009] To address the shortcomings of existing technologies, this invention provides a metal separation device for PET bottle flakes, which features multi-stage screening and facilitates continuous material feeding, effectively solving the problems in the prior art.

[0010] (II) Technical Solution

[0011] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a metal separation device for PET bottle flakes, comprising a multi-stage separation box, an inlet fixedly installed at the middle of the upper outer surface of the multi-stage separation box, a separation component installed on one side of the multi-stage separation box, and supports fixedly installed at the four corners of the lower outer surface of the multi-stage separation box. The separation component includes a protective shell, a motor, a rotating shaft, a worm gear, a worm wheel, a driven shaft, and an electromagnet roller, wherein the electromagnet roller includes a first semi-cylindrical electromagnet and a second semi-cylindrical electromagnet. A material discharge guide assembly is fixedly installed in the middle of the inner cavity of the box. A non-metallic discharge port is fixedly installed on the left side of the lower outer surface of the multi-stage separation box, and a metal discharge port is fixedly installed on the right side of the lower outer surface of the multi-stage separation box. The material discharge guide assembly includes a baffle plate, a first guide plate, a support plate, a second guide plate, a third guide plate, and a discharge port. The protective shell is fixedly installed on one side of the outer surface of the multi-stage separation box, and the motor is fixedly installed on one side of the upper outer surface of the protective shell. A guide plate is fixedly installed on one side of the upper part of the inner cavity of the multi-stage separation box.

[0012] Preferably, there are two sets of worm gears, worm wheels, driven shafts, and electromagnet rollers. The worm gears and worm wheels are located inside the protective housing. The rotating shaft is connected to the lower outer surface of the motor. The two sets of worm gears are fixedly installed on the outer walls of the upper and lower ends of the rotating shaft. The worm wheel is located on one side of the outer surface of the worm gear. The worm wheel is fixedly installed on the outer wall of one end of the driven shaft, and one end of the driven shaft extends into the interior of the multi-stage separation box.

[0013] Preferably, one outer surface of the worm gear meshes with the worm wheel, and sealed bearings are provided between the rotating shaft, the driven shaft and the protective shell. The rotating shaft and the driven shaft are rotatably connected to the protective shell through the sealed bearings. A coupling is provided between the rotating shaft and the motor, and the upper outer surface of the rotating shaft is fixedly connected to the lower outer surface of the output shaft in the motor through the coupling.

[0014] Preferably, one set of the electromagnet rollers is located in the upper part of the multi-stage separation chamber, and the other set of the electromagnet rollers is located in the lower part of the multi-stage separation chamber. The electromagnet rollers are fixedly installed on the outer wall of one end of the driven shaft. A sealed bearing is provided between the driven shaft and the multi-stage separation chamber, and the driven shaft is rotatably connected to the multi-stage separation chamber through the sealed bearing.

[0015] Preferably, the first semi-cylindrical electromagnet is fixedly installed on one side of the outer surface of the second semi-cylindrical electromagnet.

[0016] Preferably, the third guide plate is fixedly installed on the left side of the middle of the multi-stage separation chamber, the baffle plate is fixedly installed in the middle of the multi-stage separation chamber, the second guide plate is fixedly installed on the lower part of the left outer surface of the baffle plate, the lower outer surface of the third guide plate is fixedly connected to the upper outer surface of the second guide plate away from the baffle plate, a material outlet is opened at the end of the third guide plate near the second guide plate, the first guide plate is fixedly installed on the upper part of the right outer surface of the baffle plate, and the support plate is fixedly installed between the lower part of the right outer surface of the baffle plate and the lower outer surface of the first guide plate.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, this utility model provides a metal separation device for PET bottle flakes, which has the following beneficial effects:

[0019] 1. This metal separation device for PET bottle flakes is equipped with a separation component that facilitates secondary separation of materials, making material processing convenient and eliminating the need for manual feeding.

[0020] 2. This metal separation device for PET bottle flakes facilitates the flow of materials through a feeding guide component. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of a metal separation device for PET bottle flakes according to the present invention.

[0022] Figure 2 This is a partial side cross-sectional view of the separation component in a metal separation device for PET bottle flakes according to this utility model.

[0023] Figure 3 This is a side cross-sectional view of the multi-stage separation chamber in a metal separation device for PET bottle flakes according to this utility model.

[0024] Figure 4 This is a schematic diagram of the feeding and guiding component in a metal separation device for PET bottle flakes according to this utility model.

[0025] In the diagram: 1. Multi-stage separation box; 2. Inlet; 3. Support; 4. Separation assembly; 5. Protective shell; 6. Motor; 7. Rotating shaft; 8. Worm; 9. Worm wheel; 10. Driven shaft; 11. Electromagnetic roller; 12. First semi-cylindrical electromagnet; 13. Second semi-cylindrical electromagnet; 14. Discharge guide assembly; 15. Non-metallic discharge port; 16. Metallic discharge port; 17. Guide plate; 18. Baffle plate; 19. First guide plate; 20. Support plate; 21. Second guide plate; 22. Third guide plate; 23. Feed outlet. Detailed Implementation

[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0027] This embodiment is a metal separation device for PET bottle flakes.

[0028] like Figure 1-4 As shown, the system includes a multi-stage separation box 1. An inlet 2 is fixedly installed at the center of the upper outer surface of the multi-stage separation box 1. A separation assembly 4 is installed on one side of the multi-stage separation box 1. Supports 3 are fixedly installed at the four corners of the lower outer surface of the multi-stage separation box 1. The separation assembly 4 includes a protective shell 5, a motor 6, a rotating shaft 7, a worm gear 8, a worm wheel 9, a driven shaft 10, and an electromagnet roller 11. The electromagnet roller 11 includes a first semi-cylindrical electromagnet 12 and a second semi-cylindrical electromagnet 13. A discharge guide assembly 14 is fixedly installed in the center of the inner cavity of the multi-stage separation box 1. A non-metallic discharge port 15 is fixedly installed on the left side of the lower outer surface of the multi-stage separator 1, and a metallic discharge port 16 is fixedly installed on the right side of the lower outer surface of the multi-stage separator 1. The discharge guide assembly 14 includes a baffle plate 18, a first guide plate 19, a support plate 20, a second guide plate 21, a third guide plate 22, and a discharge port 23. The protective shell 5 is fixedly installed on one side of the outer surface of the multi-stage separator 1, and the motor 6 is fixedly installed on one side of the upper outer surface of the protective shell 5. A guide plate 17 is fixedly installed on one side of the upper part of the inner cavity of the multi-stage separator 1.

[0029] There are two sets of worm gears 8, worm wheels 9, driven shafts 10, and electromagnet rollers 11. Worms 8 and worm wheels 9 are located inside the protective housing 5. The rotating shaft 7 is connected to the lower outer surface of the motor 6. Two sets of worm gears 8 are fixedly installed on the outer walls of the upper and lower ends of the rotating shaft 7. Worm wheels 9 are located on one side of the outer surface of the worm gear 8 and are fixedly installed on the outer wall of one end of the driven shaft 10, with one end of the driven shaft 10 extending into the interior of the multi-stage separation chamber 1. One side of the outer surface of the worm gear 8 meshes with the worm wheel 9. Sealed bearings are installed between the rotating shaft 7, the driven shaft 10, and the protective housing 5. The rotating shaft 7 and the driven shaft 10 are rotatably connected to the protective housing 5 through the sealed bearings. A coupling is installed between the rotating shaft 7 and the motor 6. The upper outer surface of the rotating shaft 7 is fixedly connected to the lower outer surface of the output shaft in the motor 6 through the coupling. One set of electromagnet rollers 11 is located in the upper part of the inner cavity of the multi-stage separation chamber 1, and the other set of electromagnet rollers 11 is located in the lower part of the inner cavity of the multi-stage separation chamber 1. The electromagnetic roller 11 is fixedly installed on the outer wall of one end of the driven shaft 10. A sealed bearing is provided between the driven shaft 10 and the multi-stage separation box 1, and the driven shaft 10 is rotatably connected to the multi-stage separation box 1 through the sealed bearing. The first semi-cylindrical electromagnet 12 is fixedly installed on one side of the outer surface of the second semi-cylindrical electromagnet 13. The third guide plate 22 is fixedly installed on the left side of the middle of the inner cavity of the multi-stage separation box 1, and the baffle plate 18 is fixedly installed in the middle of the inner cavity of the multi-stage separation box 1. The second guide plate 22... 1. The lower outer surface of the third guide plate 22 is fixedly installed on the lower part of the left outer surface of the baffle plate 18. The lower outer surface of the third guide plate 22 is fixedly connected to the side of the upper outer surface of the second guide plate 21 away from the baffle plate 18. The third guide plate 22 has a material outlet 23 at the end near the second guide plate 21. The first guide plate 19 is fixedly installed on the upper part of the right outer surface of the baffle plate 18. The support plate 20 is fixedly installed between the lower part of the right outer surface of the baffle plate 18 and the lower outer surface of the first guide plate 19.

[0030] It should be noted that this utility model is a metal separation device for PET bottle flakes. The material to be separated is fed into the multi-stage separation box 1 through the feed inlet 2, and guided by the guide plate 17 into the electromagnet roller 11. At this time, the first semi-cylindrical electromagnet 12 is energized and attracts metal objects. When the first semi-cylindrical electromagnet 12 rotates to the position of the second semi-cylindrical electromagnet 13, the power is turned off, and the second semi-cylindrical electromagnet 13 is energized, so that the metal material is separated from the first semi-cylindrical electromagnet 12. Therefore, the electromagnet roller 11 attracts metal objects on the left side and separates them from the metal on the right side. The separated metal material is guided by the first guide plate 19 and falls to the bottom of the inner cavity of the multi-stage separation box 1 and is discharged through the metal discharge port 16. After the first screening, the material falls onto the third guide plate 22. Guided by the third guide plate 22 and the second guide plate 21, the material is fed through the feed port 23. The second guide plate 21 guides the material to the electromagnetic roller 11 at the bottom of the multi-stage separation box 1 for secondary screening. Then, non-metals are discharged through the non-metal discharge port 15, and metals are discharged through the metal discharge port 16. The operation of the motor 6 drives the rotating shaft 7 to rotate, which in turn drives the two sets of worm gears 8 to rotate. The worm gears 8 and worm wheels 9 mesh with each other, so that the worm gears 8 drive the driven shaft 10 to rotate through the worm wheels 9. The driven shaft 10 drives the electromagnetic roller 11 to rotate, thereby driving the two sets of electromagnetic rollers 11 to screen the material.

[0031] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A metal separation device for PET bottle flakes, comprising a multi-stage separation chamber (1), characterized in that: A feed inlet (2) is fixedly installed in the middle of the upper outer surface of the multi-stage separation box (1). A separation component (4) is installed on one side of the multi-stage separation box (1). A bracket (3) is fixedly installed at the four corners of the lower outer surface of the multi-stage separation box (1). The separation component (4) includes a protective shell (5), a motor (6), a rotating shaft (7), a worm (8), a worm wheel (9), a driven shaft (10), and an electromagnet roller (11). The electromagnet roller (11) includes a first semi-cylindrical electromagnet (12) and a second semi-cylindrical electromagnet (13). A discharge guide component (14) is fixedly installed in the middle of the inner cavity of the multi-stage separation box (1). A non-metallic discharge port (15) is fixedly installed on the left side of the lower outer surface of the multi-stage separation box (1), and a metal discharge port (16) is fixedly installed on the right side of the lower outer surface of the multi-stage separation box (1). The discharge guide assembly (14) includes a baffle plate (18), a first guide plate (19), a support plate (20), a second guide plate (21), a third guide plate (22), and a discharge port (23). The protective shell (5) is fixedly installed on one side of the outer surface of the multi-stage separation box (1), and the motor (6) is fixedly installed on one side of the upper outer surface of the protective shell (5). A guide plate (17) is fixedly installed on one side of the upper part of the inner cavity of the multi-stage separation box (1).

2. The metal separation device for PET bottle flakes according to claim 1, characterized in that: The number of the worm (8), worm wheel (9), driven shaft (10) and electromagnet roller (11) are all two sets. The worm (8) and worm wheel (9) are both located inside the protective shell (5). The rotating shaft (7) is connected to the lower outer surface of the motor (6). The two sets of worms (8) are fixedly installed on the outer walls of the upper and lower ends of the rotating shaft (7). The worm wheel (9) is located on one side of the outer surface of the worm (8). The worm wheel (9) is fixedly installed on the outer wall of one end of the driven shaft (10), and one end of the driven shaft (10) extends into the interior of the multi-stage separation box (1).

3. The metal separation device for PET bottle flakes according to claim 2, characterized in that: The outer surface of one side of the worm (8) meshes with the worm wheel (9). Sealed bearings are provided between the rotating shaft (7), the driven shaft (10) and the protective shell (5). The rotating shaft (7) and the driven shaft (10) are rotatably connected to the protective shell (5) through the sealed bearings. A coupling is provided between the rotating shaft (7) and the motor (6). The upper outer surface of the rotating shaft (7) is fixedly connected to the lower outer surface of the output shaft in the motor (6) through the coupling.

4. The metal separation device for PET bottle flakes according to claim 3, characterized in that: One set of the electromagnetic rollers (11) is located in the upper part of the inner cavity of the multi-stage separation box (1), and another set of the electromagnetic rollers (11) is located in the lower part of the inner cavity of the multi-stage separation box (1). The electromagnetic rollers (11) are fixedly installed on the outer wall of one end of the driven shaft (10). A sealed bearing is provided between the driven shaft (10) and the multi-stage separation box (1). The driven shaft (10) is rotatably connected to the multi-stage separation box (1) through the sealed bearing.

5. The metal separation device for PET bottle flakes according to claim 4, characterized in that: The first semi-cylindrical electromagnet (12) is fixedly installed on one side of the outer surface of the second semi-cylindrical electromagnet (13).

6. The metal separation device for PET bottle flakes according to claim 5, characterized in that: The third guide plate (22) is fixedly installed on the left side of the middle of the multi-stage separation box (1). The baffle plate (18) is fixedly installed in the middle of the middle of the multi-stage separation box (1). The second guide plate (21) is fixedly installed on the lower part of the left outer surface of the baffle plate (18). The lower outer surface of the third guide plate (22) is fixedly connected to the side of the upper outer surface of the second guide plate (21) away from the baffle plate (18). The third guide plate (22) has a material outlet (23) at the end near the second guide plate (21). The first guide plate (19) is fixedly installed on the upper part of the right outer surface of the baffle plate (18). The support plate (20) is fixedly installed between the lower part of the right outer surface of the baffle plate (18) and the lower outer surface of the first guide plate (19).

Citation Information

Patent Citations

  • Metal separation equipment for PET (Polyethylene Terephthalate) bottle chips

    CN219190903U