Integral embossing machine

Abstract

The utility model discloses an integral embossing machine. The integral embossing machine comprises a rack, a lifting driving module, a lifting frame, a heat insulation plate, an embossing lower seat, an embossing upper seat, an embossing head, an industrial personal computer, a heating pipe and a temperature probe. A plurality of heating pipes are arranged on the embossing upper seat side by side, so that a plurality of sections of temperature zones are formed on the embossing upper seat, a temperature probe is arranged on each section of temperature zone, and an embossing head is arranged on the embossing upper seat and penetrates through the plurality of sections of temperature zones. The multiple heating pipes are used for heating at the same time, the heating speed is high, the heating efficiency is high, the temperatures of all sections of the embossing head can be monitored in real time through all the temperature probes, and then the heating pipes at the corresponding parts are correspondingly adjusted according to the temperatures of all the sections of the embossing head to reduce or increase the heating power. The embossing head is simple in structure, easy to manufacture and produce, high in working stability and wide in application range, can be used for embossing materials such as leather and the like, and is particularly suitable for embossing handle belts, hand rubber or sweat-absorbent belts, and the temperature consistency of all sections of the embossing head can be well ensured, and the embossing effect is ensured.

Description

Technical Field

[0001] This utility model relates to the field of embossing machine technology, specifically to an integral embossing machine applied in the leather industry. Background Technology

[0002] Embossing machines are mainly used to imprint various patterns on the surfaces of various materials such as paper, plastic, and metal. They are an important piece of equipment for finishing the surfaces of printed materials, paper products, plastics, and leather.

[0003] As disclosed in the utility model publication "CN218429956U," entitled "A Release Film Embossing Device," this device includes a base plate and an embossing plate. A base is mounted on the upper surface of the base plate, and a placement plate is mounted on the upper surface of the base. An electric telescopic rod is positioned at the center of the lower surface of the base plate, and a lifting frame is mounted at the lower end of the electric telescopic rod. A mounting seat is mounted on the lower surface of the lifting frame, and an installation cavity is provided inside the mounting seat. A heating resistance wire is mounted inside the installation cavity via a bracket. The heating resistance wire heats the embossing plate, and the electric telescopic rod, through the lifting frame and mounting seat, moves the embossing plate downwards until it contacts the release film, thus achieving the embossing process. However, because it uses a single heating resistance wire to control the temperature of the entire embossing plate, the heating speed is slow and inefficient. Furthermore, due to the long length of the embossing plate, it is difficult to achieve uniform temperature across the entire plate, resulting in a phenomenon where the temperature is lower at both ends and higher in the middle, affecting the embossing effect. Utility Model Content

[0004] To address the aforementioned shortcomings, the purpose of this utility model is to provide an integrated embossing machine with a reasonable structural design, fast heating speed, and the ability to better ensure the temperature consistency of the embossing head.

[0005] To achieve the above objectives, the technical solution provided by this utility model is as follows:

[0006] An integral embossing machine includes a frame, a lifting drive module, a lifting frame, a heat insulation plate, a lower embossing seat, an upper embossing seat, an embossing head, an industrial control computer, and heating elements and temperature probes respectively connected to the industrial control computer. The lifting drive module is mounted on the frame, the lifting frame is mounted on the lifting drive module and is driven by it to perform lifting and lowering actions, the upper embossing seat is mounted on the lifting frame, the heat insulation plate is positioned between the upper embossing seat and the lifting frame, a plurality of heating elements are arranged side by side on the upper embossing seat to form multiple temperature zones, and a temperature probe is provided on each temperature zone. The embossing head is mounted on the upper embossing seat and passes through the multiple temperature zones, and the lower embossing seat is positioned on the frame corresponding to the upper embossing seat.

[0007] As a preferred embodiment of this utility model, the lifting drive module includes a bracket and a linear drive device. The lower end of the bracket is mounted on the frame, and the upper end extends towards the front of the frame to form a mounting platform. The linear drive device is vertically mounted on the mounting platform. The structure is reasonably designed, and the verticality and stability of the lifting action are good.

[0008] In a preferred embodiment of this invention, the linear drive device is a cylinder, a hydraulic cylinder, or a linear motor. A suitable drive method can be selected based on actual needs and cost considerations.

[0009] In a preferred embodiment of this invention, the lifting frame includes an upper mounting plate, a lower mounting plate, a sliding rod, linear slide blocks, and adjusting bolts. The upper mounting plate is fixed to the drive rod of the linear drive device. Two linear slide blocks are symmetrically arranged on the two side walls of the mounting platform. The sliding rod is mounted on the upper mounting plate, with its upper end passing through the guide hole of the linear slide block. The lower mounting plate is positioned below the upper mounting plate via the adjusting bolts. The position of the lower mounting plate can be easily adjusted using the adjusting bolts, thereby achieving precise adjustment of the embossing head height.

[0010] In a preferred embodiment of this invention, the lower plate and the heat insulation plate are provided with through holes for screws to pass through vertically. The screws pass through the through holes and are screwed into the screw holes on the embossing upper seat. This simplifies the installation process of the embossing upper seat, allowing it to be firmly fixed to the lifting frame. Simultaneously, the heat insulation plate effectively reduces heat transfer, protecting the lifting frame and other components.

[0011] In a preferred embodiment of this invention, the rear side wall of the embossing upper seat is provided with a plurality of mounting holes arranged sequentially along its long side for inserting the heating tubes. This allows the heating tubes to be evenly distributed on the embossing upper seat, thereby achieving uniform heating of the embossing head.

[0012] As a preferred embodiment of this utility model, the bottom surface of the embossing upper seat is provided with an assembly groove extending along its long side for mounting the embossing head, so that the embossing head can be accurately and quickly mounted on the embossing upper seat, while ensuring precise alignment between the embossing head and the embossing lower seat.

[0013] In a preferred embodiment of this invention, the embossing base is provided with a limiting strip. This effectively limits the movement range of the material during the embossing process, thereby ensuring the accuracy of the embossing position. This helps to improve the product qualification rate and production efficiency.

[0014] The beneficial effects of this utility model are as follows: The structure of this utility model is ingenious and reasonable. Multiple heating tubes are evenly spaced and arranged side by side on the embossing seat to form multiple temperature zones. A temperature probe is provided for each temperature zone. Not only is the heating speed fast and efficient, but the temperature of each part of the embossing head can also be monitored in real time through each temperature probe. Then, the working state of the heating tubes in the corresponding parts can be adjusted according to the temperature of each part. This can better ensure the temperature consistency of each part of the embossing head, greatly improve the heating effect, and ensure the embossing effect.

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is a schematic diagram of the lifting drive module in this utility model. Figure 1 .

[0018] Figure 3 This is a schematic diagram of the lifting drive module in this utility model. Figure 2 .

[0019] Figure 4 This is a structural schematic diagram of the lifting frame in this utility model. Detailed Implementation

[0020] See Figure 1 and Figure 2 This embodiment provides an integral embossing machine, which includes a frame 1, a lifting drive module 2, a lifting frame 3, a heat insulation plate 4, an embossing lower seat 5, an embossing upper seat 6, an embossing head 7, an industrial control computer 8, and a heating tube 9 and a temperature probe 10 respectively connected to the industrial control computer 8.

[0021] The lifting drive module 2 is mounted on the frame 1, and the lifting frame 3 is mounted on the lifting drive module 2 and is driven by it to perform lifting actions.

[0022] Specifically, the lifting drive module 2 includes a bracket 21 and a linear drive device 22. The lower end of the bracket 21 is mounted on the frame 1, and the upper end extends towards the front of the frame 1 to form a mounting platform. The linear drive device 22 is vertically mounted on the mounting platform, with a reasonable structural design and good verticality and stability of the lifting action. The linear drive device 22 is preferably a cylinder, which has a fast driving speed and high working efficiency. In other embodiments, the linear drive device 22 can also be selected according to actual needs and cost considerations, such as a hydraulic cylinder or a linear motor. The lifting frame 3 includes an upper mounting plate 31, a lower mounting plate 32, a slide rod 33, a linear slide block 34, and an adjusting bolt 35. The upper mounting plate 31 is fixed on the drive rod of the linear drive device 22. Two linear slide blocks 34 are symmetrically arranged on the two side walls of the mounting platform. The slide rod 33 is set on the upper mounting plate 31, and its upper end passes through the guide hole of the linear slide block 34. The lower mounting plate 32 is set below the upper mounting plate 31 by the adjusting bolt 35. The position of the lower plate 32 can be easily adjusted by adjusting the bolt 35, thereby achieving precise adjustment of the height of the embossing head 7.

[0023] The embossing upper seat 6 is mounted on the lower plate 32 of the lifting frame 3, and the heat insulation plate 4 is positioned between the embossing upper seat 6 and the lower plate 32. Specifically, the lower plate 32 and the heat insulation plate 4 are provided with through holes for screws to pass through vertically. The screws pass through the through holes and are screwed into the screw holes on the embossing upper seat 6. This simplifies the installation process of the embossing upper seat 6, allowing it to be firmly fixed to the lifting frame 3. At the same time, the heat insulation plate 4 effectively reduces heat transfer, protecting the lifting frame 3 and other components.

[0024] Several heating elements 9 are arranged side-by-side on the embossing upper seat 6, forming multiple temperature zones. Specifically, the rear sidewall of the embossing upper seat 6 has several mounting holes arranged sequentially along its long side for inserting the heating elements 9. This allows the heating elements 9 to be evenly distributed on the embossing upper seat 6, thereby achieving uniform heating of the embossing head 7. A temperature probe 10 is provided in each temperature zone. The embossing head 7 is mounted on the embossing upper seat 6 and passes through multiple temperature zones, achieving heating of the embossing head 7. Preferably, the bottom surface of the embossing upper seat 6 has an assembly groove extending along its long side for mounting the embossing head 7, allowing the embossing head 7 to be accurately and quickly mounted on the embossing upper seat 6, while ensuring precise alignment between the embossing head 7 and the embossing lower seat 5.

[0025] The lower embossing seat 5 is positioned on the frame 1 corresponding to the upper embossing seat 6. Preferably, a limiting strip 51 is provided on the lower embossing seat 5 to effectively limit the movement range of the material during the embossing process, thereby ensuring the accuracy of the embossing position. This is particularly suitable for embossing processes of grip tape, hand adhesive, or sweatbands, which helps to improve the product qualification rate and production efficiency.

[0026] During operation, the industrial control computer 8 controls all heating elements 9 to heat up, thereby rapidly heating the embossing head 7. At the same time, the temperature is sensed in real time by temperature probes 10 in each temperature zone. If the temperature of a certain temperature zone is too high or too low, the heating element 9 in the corresponding part is adjusted to reduce or increase the heating power accordingly, so as to ensure the temperature consistency of each part of the embossing head 7, greatly improving the heating effect and ensuring the embossing effect.

[0027] Based on the disclosure and teachings of the above specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments disclosed and described above, and some modifications and changes to this utility model should also fall within the protection scope of the claims of this utility model. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on this utility model. As described in the above embodiments of this utility model, other devices obtained using the same or similar structures are all within the protection scope of this utility model.

Claims

1. An integral embossing machine, comprising a frame, characterized in that: It includes a lifting drive module, a lifting frame, a heat insulation plate, a lower embossing seat, an upper embossing seat, an embossing head, an industrial control computer, and heating elements and temperature probes respectively connected to the industrial control computer. The lifting drive module is mounted on the frame, the lifting frame is mounted on the lifting drive module and is driven by it to perform lifting and lowering actions, the upper embossing seat is mounted on the lifting frame, the heat insulation plate is located between the upper embossing seat and the lifting frame, several heating elements are arranged side by side on the upper embossing seat so that the upper embossing seat forms multiple temperature zones, and the temperature probe is provided on each temperature zone. The embossing head is mounted on the upper embossing seat and passes through the multiple temperature zones, and the lower embossing seat is located on the frame corresponding to the position of the upper embossing seat.

2. The integral embossing machine according to claim 1, characterized in that, The lifting drive module includes a bracket and a linear drive device. The lower end of the bracket is mounted on the frame, and the upper end extends towards the front of the frame to form a mounting platform. The linear drive device is vertically mounted on the mounting platform.

3. The integral embossing machine according to claim 2, characterized in that, The linear drive device is a cylinder, a hydraulic cylinder, or a linear motor.

4. The integral embossing machine according to claim 2, characterized in that, The lifting frame includes an upper mounting plate, a lower mounting plate, a slide rod, a linear slide block, and adjusting bolts. The upper mounting plate is fixed on the drive rod of the linear drive device. Two linear slide blocks are symmetrically arranged on the two side walls of the mounting platform. The slide rod is arranged on the upper mounting plate, and its upper end passes through the guide hole of the linear slide block. The lower mounting plate is arranged below the upper mounting plate by adjusting bolts.

5. The integral embossing machine according to claim 4, characterized in that, The lower plate and the heat insulation plate are provided with through holes for screws to pass through vertically. The screws pass through the through holes and are screwed into the screw holes on the embossed upper seat.

6. The integral embossing machine according to claim 3, characterized in that, The rear side wall of the embossed upper seat is provided with several mounting holes arranged sequentially along its long side for inserting the heating tube.

7. The integral embossing machine according to claim 6, characterized in that, The bottom surface of the embossing upper seat is provided with an assembly groove extending along its long side for mounting the embossing head.

8. The integral embossing machine according to claim 1, characterized in that, The embossing base is provided with a limiting strip.

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