Convenient-to-use strip line pneumatic glue inlaying ultrasonic wave lower die device

Abstract

The utility model relates to the technical field of ultrasonic wave molds, and discloses a wired pneumatic glue inlaying ultrasonic wave lower mold device convenient to use, which comprises an operation table, a fixing mechanism is arranged at the top of the operation table, a bearing frame is fixedly connected to the top of the operation table, a first air cylinder is fixedly connected to the top of the bearing frame, and a second air cylinder is fixedly connected to the top of the first air cylinder. The bottom of the first air cylinder is fixedly connected with an ultrasonic upper die, the top of the fixing mechanism is provided with a heat dissipation mechanism, and the fixing mechanism comprises a servo motor. During use, through the arranged fixing mechanism, when glue embedding welding work needs to be carried out in the charger machining process, a charger is placed on the inner side of the first lower die; the clamping block and the second lower die are driven by the second air cylinder to move, the second lower die makes contact with the first lower die, the charger can be in a stable state, and when fixing is completed, the charger can be subjected to glue embedding welding work under the action of the ultrasonic upper die, the first lower die and the second lower die.

Description

Technical Field

[0001] This utility model relates to the field of ultrasonic mold technology, specifically to an easy-to-use wire-driven pneumatic adhesive-insulated ultrasonic lower mold device. Background Technology

[0002] The in-line pneumatic ultrasonic lower mold device is a special mold device that combines pneumatic technology, ultrasonic technology, and inlay technology. This device is commonly used in plastic welding, sealing, and inlay processes, especially in automated production lines requiring high precision, efficiency, and reliability. It is widely used in industries such as automotive, electronics, home appliances, and toys, particularly in plastic welding and inlay processes demanding high precision, efficiency, and reliability. For example, welding automotive interior parts, encapsulating electronic product casings, and sealing home appliances are all examples. In charger production, ultrasonic molds are used for inlay welding. However, existing ultrasonic molds are inconvenient for handling products after welding, and the products are easily damaged by the mold, affecting efficiency and quality. Furthermore, the lower mold cannot be easily separated, thus improving both the welding process and product handling. Utility Model Content

[0003] The purpose of this invention is to provide an easy-to-use wire-driven pneumatic adhesive-insulated ultrasonic lower mold device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a user-friendly pneumatic ultrasonic lower mold device with inlay, comprising an operating table, a fixing mechanism on the top of the operating table, a load-bearing frame fixedly connected to the top of the operating table, a first cylinder fixedly connected to the top of the load-bearing frame, an ultrasonic upper mold fixedly connected to the bottom of the first cylinder, and a heat dissipation mechanism on the top of the fixing mechanism.

[0005] The fixing mechanism includes a servo motor, which is fixedly connected to the front of the operating table. A threaded rod is fixedly connected to the rear of the servo motor, and the rear of the threaded rod is rotatably connected to the operating table. A moving block is threadedly connected to the outer side of the threaded rod. A load-bearing platform is fixedly connected to the top of the moving block. A mounting base is fixedly connected to the top of the load-bearing platform. A first lower mold is inserted into the top of the mounting base. A fixing pin is threadedly connected inside the first lower mold. A base is provided on the right side of the top of the load-bearing platform. A fixing bolt is threadedly connected inside the base. A second cylinder is fixedly connected to the top of the base. A locking block is fixedly connected to the left side of the second cylinder. A second lower mold is inserted into the outer side of the locking block. The second lower mold is located to the right of the first lower mold. A limit rod is inserted into the locking block. A pull ring is fixedly connected to the front of the limit rod. A connecting rod is slidably connected inside the pull ring. The connecting rod is fixedly connected to the front of the second lower mold. A spring is sleeved around the limit rod.

[0006] Preferably, the fixing pin passes through the interior of the mounting base, and the mounting base and the first lower mold are respectively provided with fixing grooves, and the two fixing grooves correspond to each other. The fixing pin is threaded into the fixing groove, which facilitates the stability of the first lower mold under the action of the fixing pin.

[0007] Preferably, the limiting rod passes through the interior of the second lower mold, and limiting grooves are respectively formed inside the second lower mold and the locking block, with the two limiting grooves corresponding to each other. The limiting rod is inserted into the limiting groove, so that the second lower mold and the locking block are in a stable state under the action of the limiting rod.

[0008] Preferably, the first lower mold and the second lower mold are the same size, the left side of the second lower mold is in contact with the right side of the first lower mold, and high-temperature resistant rubber pads are respectively provided on the inner side of the first lower mold and the second lower mold, so as to fix the charger under the action of the first lower mold and the second lower mold, and at the same time, it is convenient to remove the charger when the welding is completed.

[0009] Preferably, the front side of the spring is fixedly connected to the rear side of the pull ring, the rear side of the spring is fixedly connected to the front side of the second lower mold, the bottom of the base is in contact with the top of the support platform, and the bottom of the fixing bolt is threadedly connected to the inside of the support platform, so that the limiting rod can be kept in a stable state under the action of the spring.

[0010] Preferably, the heat dissipation mechanism includes a support frame, which is fixedly connected to the top of the support platform. A first mounting frame is fixedly connected to the inner side of the support frame, and a first fan is fixedly connected inside the first mounting frame. A second mounting frame is fixedly connected to the inner side of the support frame, and a second fan is fixedly connected inside the second mounting frame.

[0011] Preferably, there are two first fans, which are fixedly connected to the first mounting frame to facilitate heat dissipation when the charger is glued and welded.

[0012] Compared with the prior art, this utility model provides an easy-to-use wire-driven pneumatic adhesive-insulated ultrasonic lower mold device, which has the following beneficial effects:

[0013] 1. This user-friendly pneumatic ultrasonic lower mold device with inlay for bonding uses a fixed mechanism. When bonding welding is required during charger processing, the charger is placed inside the first lower mold. A second cylinder moves the locking block and the second lower mold, bringing them into contact and stabilizing the charger. Once fixed, bonding welding can be performed on the charger under the action of the ultrasonic upper mold, the first lower mold, and the second lower mold. The first and second lower molds can separate and close, not only fixing the charger but also automatically separating after welding for easy removal. High-temperature resistant rubber pads are provided inside the first and second lower molds to protect the charger, improving processing efficiency and quality. The first lower mold is fixed to the top of the mounting base with a fixing pin, and the second lower mold is limited by a limit rod between it and the cylinder for easy disassembly. When processing chargers of different sizes and models, the first and second lower molds can be easily replaced, making operation convenient and improving applicability.

[0014] 2. This user-friendly pneumatic ultrasonic lower mold device with inlay, through its heat dissipation mechanism, can fix the charger in place under the action of the first and second lower molds. When the charger is inlaid and welded under the action of the ultrasonic upper mold, the first and second lower molds, the first and second fans can dissipate heat from the inlaid and welded charger. This not only improves the quality of inlay but also makes it easier for workers to remove the charger, thus improving the efficiency of inlay welding. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the fixed mechanism structure;

[0018] Figure 3 This is a schematic diagram of the top structure of the load-bearing platform;

[0019] Figure 4 This is a schematic diagram of the right side structure of the first lower mold;

[0020] Figure 5 This is a schematic diagram of the heat dissipation mechanism.

[0021] In the diagram: 1. Operating table; 2. Fixing mechanism; 3. Support frame; 4. First cylinder; 5. Ultrasonic upper mold; 6. Heat dissipation mechanism; 21. Servo motor; 22. Threaded rod; 23. Moving block; 24. Support platform; 25. Mounting base; 26. First lower mold; 27. Second lower mold; 28. Second cylinder; 29. ​​Base; 291. Fixing bolt; 292. Fixing pin; 293. Locking block; 294. Limiting rod; 295. Spring; 296. Pull ring; 297. Connecting rod; 61. Support frame; 62. First mounting frame; 63. First fan; 64. Second mounting frame; 65. Second fan. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0024] This utility model provides the following technical solution:

[0025] Example 1

[0026] Please see Figure 1-5 This utility model provides a technical solution: a user-friendly pneumatic ultrasonic lower mold device with inlay, including an operating table 1, a fixing mechanism 2 on the top of the operating table 1, a load-bearing frame 3 fixedly connected to the top of the operating table 1, a first cylinder 4 fixedly connected to the top of the load-bearing frame 3, an ultrasonic upper mold 5 fixedly connected to the bottom of the first cylinder 4, and a heat dissipation mechanism 6 on the top of the fixing mechanism 2.

[0027] The fixing mechanism 2 includes a servo motor 21, which is fixedly connected to the front of the operating table 1. A threaded rod 22 is fixedly connected to the rear of the servo motor 21, and the rear of the threaded rod 22 is rotatably connected to the operating table 1. A moving block 23 is threadedly connected to the outer periphery of the threaded rod 22. A support platform 24 is fixedly connected to the top of the moving block 23. A mounting base 25 is fixedly connected to the top of the support platform 24. A first lower mold 26 is inserted into the top of the mounting base 25. A fixing pin 292 is threadedly connected inside the first lower mold 26. A base 29 is provided on the right side of the top of the support platform 24. The base 29 has a threaded connection to a fixing bolt 291. The top of the base 29 is fixedly connected to a second cylinder 28. The left side of the second cylinder 28 is fixedly connected to a locking block 293. The outer periphery of the locking block 293 is connected to a second lower mold 27. The second lower mold 27 is located to the right of the first lower mold 26. The locking block 293 has a limiting rod 294 inserted inside. The front side of the limiting rod 294 is fixedly connected to a pull ring 296. The pull ring 296 has a sliding connection to a connecting rod 297. The connecting rod 297 is fixedly connected to the front side of the second lower mold 27. The outer periphery of the limiting rod 294 is sleeved with a spring 295.

[0028] A fixing pin 292 passes through the interior of the mounting base 25. The mounting base 25 and the first lower mold 26 each have a fixing groove, and the two fixing grooves correspond to each other. The fixing pin 292 is threaded into the fixing groove, ensuring the stability of the first lower mold 26 under the action of the fixing pin 292. A limiting rod 294 passes through the interior of the second lower mold 27. The second lower mold 27 and the locking block 293 each have a limiting groove, and the two limiting grooves correspond to each other. The limiting rod 294 is inserted into the limiting groove, ensuring the stability of the second lower mold 27 and the locking block 293 under the action of the limiting rod 294. The first lower mold 26 and the second lower mold 27 are... The two lower molds are the same size. The left side of the second lower mold 27 is in contact with the right side of the first lower mold 26. The inner sides of the first lower mold 26 and the second lower mold 27 are respectively provided with high temperature resistant rubber pads to facilitate the fixing of the charger under the action of the first lower mold 26 and the second lower mold 27, and to facilitate the removal of the charger after welding. The front side of the spring 295 is fixedly connected to the rear side of the pull ring 296, and the rear side of the spring 295 is fixedly connected to the front side of the second lower mold 27. The bottom of the base 29 is in contact with the top of the support platform 24. The bottom of the fixing bolt 291 is threadedly connected to the inside of the support platform 24 to facilitate the stabilization of the limit rod 294 under the action of the spring 295.

[0029] Example 2

[0030] Please see Figure 1-5Furthermore, based on Embodiment 1, the heat dissipation mechanism 6 further includes a support frame 61, which is fixedly connected to the top of the support platform 24. A first mounting frame 62 is fixedly connected to the inner side of the support frame 61, and a first fan 63 is fixedly connected inside the first mounting frame 62. A second mounting frame 64 is fixedly connected to the inner side of the support frame 61, and a second fan 65 is fixedly connected inside the second mounting frame 64. There are two first fans 63, which are respectively fixedly connected inside the first mounting frame 62, so that they can play a heat dissipation role when the charger is glued and welded.

[0031] In actual operation, when this device is used and the charger needs to be glued and welded, the charger is first placed inside the first lower mold 26. The second cylinder 28 drives the locking block 293 and the second lower mold 27 to move, so that the second lower mold 27 contacts the first lower mold 26, thus stabilizing the charger. When the fixing is completed, the servo motor 21 drives the moving block 23 connected to the threaded rod 22 to move, so that the moving block 23 drives the support platform 24 and the mounting base 25 to move, thus moving the fixed charger to the bottom of the ultrasonic upper mold 5. When the movement is complete, the ultrasonic upper mold 5 is moved by the first cylinder 4, and the charger can be glued and welded under the action of the ultrasonic upper mold 5, the first lower mold 26 and the second lower mold 27. When the welding is completed, the support platform 24 is returned to the initial position under the action of the threaded rod 22, and the charger with glued and welded can be cooled by the action of the first fan 63 and the second fan 65. At the same time, the second cylinder 28 drives the second lower mold 27 to separate from the first lower mold 26, which improves the heat dissipation effect and makes it easier for the staff to remove the charger, making the operation convenient.

[0032] When the charger model is different and the first lower mold 26 and the second lower mold 27 need to be replaced, first remove the fixing pin 292 to release the limit on the first lower mold 26, and take out the first lower mold 26 for replacement. At the same time, pull the pull ring 296 forward, so that the pull ring 296 drives the limiting rod 294 to move forward outside the connecting rod 297, and causes the spring 295 to deform, thereby releasing the limit on the second lower mold 27 and separating the second lower mold 27 from the locking block 293, so that the second lower mold 27 can be replaced. After the replacement is completed, the first lower mold 26 and the second lower mold 27 can be fixed again under the action of the fixing pin 292 and the limiting rod 294. The operation is convenient and improves the applicability.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A user-friendly pneumatic adhesive-inserting ultrasonic lower mold device with a wire, comprising an operating table (1), characterized in that: The top of the operating table (1) is provided with a fixing mechanism (2), the top of the operating table (1) is fixedly connected with a load-bearing frame (3), the top of the load-bearing frame (3) is fixedly connected with a first air cylinder (4), the bottom of the first air cylinder (4) is fixedly connected with an ultrasonic upper mold (5), and the top of the fixing mechanism (2) is provided with a heat dissipation mechanism (6). The fixing mechanism (2) includes a servo motor (21), which is fixedly connected to the front of the operating table (1). A threaded rod (22) is fixedly connected to the rear of the servo motor (21). The threaded rod (22) is rotatably connected to the rear of the operating table (1). A moving block (23) is threadedly connected to the outer periphery of the threaded rod (22). A load-bearing platform (24) is fixedly connected to the top of the moving block (23). A mounting base (25) is fixedly connected to the top of the load-bearing platform (24). A first lower mold (26) is inserted into the top of the mounting base (25). A fixing pin (292) is threadedly connected inside the first lower mold (26). A base (29) is provided on the right side of the top of the load-bearing platform (24). The base (29) is internally threaded with a fixing bolt (291). The top of the base (29) is fixedly connected with a second cylinder (28). The left side of the second cylinder (28) is fixedly connected with a locking block (293). The outer periphery of the locking block (293) is inserted with a second lower mold (27). The second lower mold (27) is located on the right side of the first lower mold (26). The locking block (293) is internally inserted with a limiting rod (294). The front side of the limiting rod (294) is fixedly connected with a pull ring (296). The pull ring (296) is internally slidably connected with a connecting rod (297). The connecting rod (297) is fixedly connected to the front side of the second lower mold (27). The outer periphery of the limiting rod (294) is sleeved with a spring (295).

2. The easy-to-use wire-driven pneumatic adhesive-inserted ultrasonic lower mold device according to claim 1, characterized in that: The fixing pin (292) passes through the interior of the mounting base (25). The mounting base (25) and the first lower mold (26) are respectively provided with fixing grooves, and the two fixing grooves correspond to each other. The fixing pin (292) is threaded into the fixing groove.

3. The easy-to-use wire-driven pneumatic adhesive-inserted ultrasonic lower mold device according to claim 1, characterized in that: The limiting rod (294) passes through the interior of the second lower mold (27). The second lower mold (27) and the card block (293) are respectively provided with limiting grooves, and the two limiting grooves correspond to each other. The limiting rod (294) is inserted into the limiting groove.

4. The easy-to-use wire-driven pneumatic adhesive-inserted ultrasonic lower mold device according to claim 1, characterized in that: The first lower mold (26) and the second lower mold (27) are the same size. The left side of the second lower mold (27) is in contact with the right side of the first lower mold (26), and high-temperature resistant rubber pads are respectively provided on the inner side of the first lower mold (26) and the second lower mold (27).

5. The easy-to-use wire-driven pneumatic adhesive-inserted ultrasonic lower mold device according to claim 1, characterized in that: The front side of the spring (295) is fixedly connected to the rear side of the pull ring (296), the rear side of the spring (295) is fixedly connected to the front side of the second lower mold (27), the bottom of the base (29) is in contact with the top of the support platform (24), and the bottom of the fixing bolt (291) is threadedly connected to the inside of the support platform (24).

6. The easy-to-use wire-driven pneumatic adhesive-inserted ultrasonic lower mold device according to claim 1, characterized in that: The heat dissipation mechanism (6) includes a support frame (61), which is fixedly connected to the top of the support platform (24). A first mounting frame (62) is fixedly connected to the inner side of the support frame (61), and a first fan (63) is fixedly connected inside the first mounting frame (62). A second mounting frame (64) is fixedly connected to the inner side of the support frame (61), and a second fan (65) is fixedly connected inside the second mounting frame (64).

7. The easy-to-use wire-driven pneumatic adhesive-inserted ultrasonic lower mold device according to claim 6, characterized in that: There are two first fans (63), and the two first fans (63) are respectively fixedly connected to the first mounting frame (62).

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