Inductor distributing mechanism

Abstract

The utility model discloses an inductor distributing mechanism which comprises a flat belt conveyor, a support is fixedly installed at the rear end of the outer surface of the upper end of a machine frame in the flat belt conveyor, an industrial camera is fixedly installed in the middle of the outer surface of the upper end of the support, stripping assemblies are installed on one side of the machine frame in the flat belt conveyor at equal intervals, and the stripping assemblies are fixedly installed on the rear end of the outer surface of the upper end of the support. The stripping assembly comprises a servo motor, a deflector rod, a rotating shaft, a worm gear, a worm, a mounting hole, a ball and a transmission box body, the transmission box body is fixedly mounted on the outer surface of one side of a rack in the flat belt conveyor, and a material collecting box is arranged on the lower portion of one side of the flat belt conveyor. According to the inductance separating mechanism, the industrial camera and the stripping assembly are arranged, inductance coils can be separated conveniently, the separating efficiency and quality are improved, and the rolling balls are installed on one side of the shifting rod, so that the resistance generated when the inductance coils are discharged is reduced.

Description

Technical Field

[0001] This utility model relates to the field of inductor coil production technology, specifically to an inductor material sorting mechanism. Background Technology

[0002] In the production process of inductor coils, using a flat belt conveyor for feeding and manual material sorting is often inefficient. This is because manual material sorting requires a significant amount of time and manpower, and the efficiency bottleneck becomes even more pronounced in large-scale production.

[0003] Furthermore, manual material sorting can introduce human error. Due to numerous uncontrollable factors in manual operation, such as worker fatigue and concentration levels, inaccurate material sorting can occur, affecting subsequent production processes and product quality. The accumulation of such errors can adversely impact the performance and consistency of inductor coils.

[0004] Therefore, we propose an inductor material distribution mechanism. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides an inductor material distribution mechanism, which facilitates the distribution of inductor coils, improves production efficiency and material distribution quality, and effectively solves the problems in the background technology.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, the technical solution adopted by this utility model is as follows: an inductive material distribution mechanism, including a flat belt conveyor, wherein a bracket is fixedly installed at the rear end of the upper outer surface of the frame of the flat belt conveyor, an industrial camera is fixedly installed at the middle of the upper outer surface of the bracket, and peeling components are installed at equal intervals on one side of the frame of the flat belt conveyor. The peeling components include a servo motor, a lever, a rotating shaft, a worm gear, a worm, mounting holes, balls, and a transmission housing. The transmission housing is fixedly installed on the outer surface of one side of the frame of the flat belt conveyor, and a collection box is provided at the lower part of one side of the flat belt conveyor.

[0009] Preferably, the worm gear and the worm are both located inside the transmission housing, the servo motor is fixedly installed at one end of the outer surface of the transmission housing, and the worm is connected to the servo motor.

[0010] Preferably, a coupling is provided between the worm gear and the servo motor, and the outer surface of one end of the worm gear is fixedly connected to the outer surface of one end of the output shaft of the servo motor through the coupling. A sealed bearing is provided between the worm gear and the transmission housing, and the worm gear is rotatably connected to the transmission housing through the sealed bearing.

[0011] Preferably, the worm wheel is located on one side of the worm, and the outer surface of one side of the worm meshes with the outer surface of one side of the worm wheel. The worm wheel is fixedly installed on the outer wall of the lower part of the rotating shaft. A sealed bearing is provided between the rotating shaft and the transmission housing, and the rotating shaft is rotatably connected to the transmission housing through the sealed bearing.

[0012] Preferably, the upper outer surface of the rotating shaft is fixedly connected to one end of the lower outer surface of the lever, and the lever is located at the upper part of the flat belt conveyor.

[0013] Preferably, the mounting hole is formed on the outer surface of the lever near the industrial camera, and the ball bearing is rotatably mounted in the mounting hole.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, the present invention provides an inductor material dispensing mechanism, which has the following beneficial effects:

[0016] 1. This inductor sorting mechanism, through the use of an industrial camera and a stripping component, facilitates the sorting of inductor coils, thereby improving the efficiency and quality of sorting.

[0017] 2. This inductor feeding mechanism reduces the resistance when feeding inductor coils by installing ball bearings on one side of the lever. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of an inductor material distribution mechanism according to the present invention.

[0019] Figure 2 This is a schematic diagram of the stripping component in an inductor material separating mechanism according to this utility model.

[0020] Figure 3 This is a partial top cross-sectional view of the stripping component in an inductor material separating mechanism according to this utility model.

[0021] Figure 4 This is a schematic diagram of the lever in an inductive material distribution mechanism according to this utility model.

[0022] In the diagram: 1. Flat belt conveyor; 2. Collection bin; 3. Support frame; 4. Industrial camera; 5. Stripping assembly; 6. Servo motor; 7. Lever; 8. Rotating shaft; 9. Worm gear; 10. Worm; 11. Mounting hole; 12. Ball bearing. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] This embodiment is an inductor material sorting mechanism.

[0025] like Figure 1-4 As shown, the system includes a flat belt conveyor 1. A bracket 3 is fixedly installed at the rear end of the upper outer surface of the frame of the flat belt conveyor 1. An industrial camera 4 is fixedly installed in the middle of the upper outer surface of the bracket 3. Stripping components 5 are installed at equal intervals on one side of the frame of the flat belt conveyor 1. The stripping components 5 include a servo motor 6, a lever 7, a rotating shaft 8, a worm gear 9, a worm 10, a mounting hole 11, a ball bearing 12, and a transmission housing 13. The transmission housing 13 is fixedly installed on the outer surface of one side of the frame of the flat belt conveyor 1. A collection box 2 is provided at the lower part of one side of the flat belt conveyor 1.

[0026] Both the worm gear 9 and the worm 10 are located inside the transmission housing 13. The servo motor 6 is fixedly mounted on one end of the outer surface of one side of the transmission housing 13, and the worm 10 is connected to the servo motor 6. A coupling is provided between the worm 10 and the servo motor 6, and one end of the outer surface of the worm 10 is fixedly connected to one end of the outer surface of the output shaft of the servo motor 6 through the coupling. A sealed bearing is provided between the worm 10 and the transmission housing 13, and the worm 10 is rotatably connected to the transmission housing 13 through the sealed bearing. The worm gear 9 is located on one side of the worm 10. One outer surface of the worm gear 10 meshes with one outer surface of the worm wheel 9. The worm wheel 9 is fixedly installed on the outer wall of the lower part of the rotating shaft 8. A sealed bearing is provided between the rotating shaft 8 and the transmission housing 13. The rotating shaft 8 is rotatably connected to the transmission housing 13 through the sealed bearing. The upper outer surface of the rotating shaft 8 is fixedly connected to one end of the lower outer surface of the lever 7, and the lever 7 is located on the upper part of the flat belt conveyor 1. The mounting hole 11 is opened on the outer surface of the lever 7 near the industrial camera 4, and the ball bearing 12 is rotatably installed in the mounting hole 11.

[0027] It should be noted that this utility model is an inductor sorting mechanism. The inductor coil to be sorted is placed on the upper outer surface of the flat belt conveyor 1. The inductor coil is fed by the flat belt conveyor 1. After passing through the industrial camera 4, the industrial camera 4 takes an image of the coil. The size is identified by the image processing algorithm, and the stripping component 5 is controlled to sort the coils of different sizes into the corresponding collection boxes 2. The operating principle of the industrial camera 4 belongs to the prior art and can be effectively understood by those skilled in the art. The specific details will not be elaborated here. The stripping assembly 5 is configured to rotate the worm gear 10 via the operation of the servo motor 6. The worm gear 10 drives the rotating shaft 8 to rotate via the worm wheel 9. The rotating shaft 8 drives the lever 7 to rotate around the upper part of the rotating shaft 8. The lever 7 stops the inductor coil. Through the transmission of the conveyor belt in the flat belt conveyor 1, the inductor coil moves along the lever 7 and is fed into the collection box 2. A ball bearing 12 is installed on one side of the lever 7. The ball bearing 12 can reduce the resistance encountered by the inductor coil when it is fed into the collection box.

[0028] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An inductive material distribution mechanism, comprising a flat belt conveyor (1), characterized in that: A bracket (3) is fixedly installed at the rear end of the upper outer surface of the frame of the flat belt conveyor (1). An industrial camera (4) is fixedly installed in the middle of the upper outer surface of the bracket (3). A stripping assembly (5) is installed at equal intervals on one side of the frame of the flat belt conveyor (1). The stripping assembly (5) includes a servo motor (6), a lever (7), a rotating shaft (8), a worm gear (9), a worm (10), a mounting hole (11), a ball bearing (12), and a transmission box (13). The transmission box (13) is fixedly installed on one side of the outer surface of the frame of the flat belt conveyor (1). A collection box (2) is provided at the lower part of one side of the flat belt conveyor (1).

2. The inductor feeding mechanism according to claim 1, characterized in that: The worm gear (9) and worm (10) are both located inside the transmission housing (13). The servo motor (6) is fixedly installed on one end of the outer surface of the transmission housing (13). The worm (10) is connected to the servo motor (6).

3. The inductor feeding mechanism according to claim 2, characterized in that: A coupling is provided between the worm (10) and the servo motor (6). The outer surface of one end of the worm (10) is fixedly connected to the outer surface of one end of the output shaft of the servo motor (6) through the coupling. A sealed bearing is provided between the worm (10) and the transmission housing (13). The worm (10) is rotatably connected to the transmission housing (13) through the sealed bearing.

4. The inductor feeding mechanism according to claim 3, characterized in that: The worm wheel (9) is located on one side of the worm (10). The outer surface of one side of the worm (10) meshes with the outer surface of one side of the worm wheel (9). The worm wheel (9) is fixedly installed on the outer wall of the lower part of the rotating shaft (8). A sealed bearing is provided between the rotating shaft (8) and the transmission housing (13). The rotating shaft (8) is rotatably connected to the transmission housing (13) through the sealed bearing.

5. The inductor feeding mechanism according to claim 4, characterized in that: The upper outer surface of the rotating shaft (8) is fixedly connected to one end of the lower outer surface of the lever (7), and the lever (7) is located on the upper part of the flat belt conveyor (1).

6. The inductor feeding mechanism according to claim 5, characterized in that: The mounting hole (11) is opened on the outer surface of the lever (7) near the industrial camera (4), and the ball (12) is rotatably installed in the mounting hole (11).

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