Anti-winding roller comb of carding machine
By designing an anti-tangling roller comb structure, the problems of carding needles not being able to be disassembled separately and the time-consuming and labor-intensive process of cleaning tangled cotton fibers were solved. This enabled convenient replacement of carding needles and rapid cleaning of tangled cotton fibers, reducing maintenance costs and labor intensity.
Patent Information
- Application Number
- CN202423043447.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-10
AI Technical Summary
The carding needles of existing carding machines cannot be disassembled individually, which makes equipment maintenance inconvenient and cleaning up tangled cotton fibers time-consuming and laborious.
An anti-tangling roller comb structure was designed, comprising a rotating shaft, roller body, positioning plate, high-elasticity rubber, and removal ring. The positioning plate and high-elasticity rubber are fixed by the removal ring, allowing for individual replacement of the rotating shaft or roller body, and convenient cleaning of tangled cotton fibers through the high-elasticity rubber.
It enables convenient replacement of carding needles and quick removal of tangled cotton fibers, reducing maintenance costs and labor intensity.
Smart Images

Figure CN223620552U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of textile equipment technology, and more specifically, it relates to an anti-tangle roller comb for a carding machine. Background Technology
[0002] A carding machine is a textile equipment whose main function is to open, comb, and remove impurities from cotton (fiber) rolls sent from the previous process or oily cotton (chemical fiber) layers supplied by cotton boxes, so that all the curled and lumpy cotton loops become basically straight single fibers. In some existing carding machines, the carding needles and rollers cannot be disassembled separately. If one part is damaged, the whole machine must be replaced, which is inconvenient and increases costs. Moreover, existing carding machines lack a structure to clean the cotton lint wrapped around the carding needles, which is time-consuming and laborious. Utility Model Content
[0003] To address the aforementioned technical problems, this utility model provides an anti-tangle roller comb for a carding machine, thus solving the problems of existing equipment lacking a structure for cleaning tangled cotton fibers from the carding needles and the inconvenience of replacing the carding needles.
[0004] This utility model relates to an anti-winding roller comb for a carding machine, achieved through the following specific technical means:
[0005] An anti-tangle roller comb for a carding machine includes: a rotating shaft, a roller body, a positioning plate, a high-elasticity rubber, a circular ring, and a disassembly ring; the roller body wraps around the rotating shaft, a positioning groove is provided on the outer side of the roller body, the positioning plate is embedded in the positioning groove, a carding needle is provided on the positioning plate, a high-elasticity rubber is sleeved on the outer side of the carding needle, the high-elasticity rubber is fixed to both ends of the roller body by the circular ring and the disassembly ring, and carding needle holes are provided at corresponding positions of the high-elasticity rubber.
[0006] Furthermore, the two ends of the rotating shaft are cylindrical, the middle is cross-shaped, the part wrapped by the roller is cross-shaped, and the central cavity of the roller is also cross-shaped.
[0007] Furthermore, the cylindrical portion on the left side of the shaft has a threaded inner wall, and the left end of the middle cross-shaped shaft connected to the cylindrical portion on the left side has a threaded rod.
[0008] Furthermore, the card slot plate has an arc-shaped "I"-shaped structure.
[0009] Furthermore, the disassembly ring is composed of a ring sleeve, a semi-circular ring, a sphere, a bolt, and a hexagonal nut. The ring sleeve contains a semi-circular ring, the left end of which is connected to the sphere. The bolt passes through the right end of the semi-circular ring and the ring sleeve and is fixed by the hexagonal nut.
[0010] Compared with the prior art, the present invention has the following beneficial effects:
[0011] 1. By setting an arc-shaped "I"-shaped carding plate, this utility model not only makes it easier to replace the carding needles, but also allows the carding plate itself to be better secured on the roller body and is less likely to fall off.
[0012] 2. By incorporating highly elastic rubber, this utility model not only makes it easier and faster to clean cotton lint tangled on the carding needles, but also secures the carding plate under the action of high elasticity.
[0013] 3. This utility model, by setting a disassembly ring, makes fixing the high-elasticity rubber easier and faster. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model.
[0015] Figure 2 This is a schematic diagram of the disassembled structure of this utility model.
[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of this utility model.
[0017] Figure 4 This is a schematic diagram of the cross-sectional structure of this utility model along its axis.
[0018] Figure 5 This is a utility model Figure 4 The schematic diagram of section A is shown.
[0019] Figure 6 This is a schematic diagram of the disassembly ring structure of this utility model.
[0020] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0021] 1. Shaft;
[0022] 2. Roller body; 201. Positioning groove;
[0023] 3. Carding plate; 301. Combing needle;
[0024] 4. High-elasticity rubber; 401; comb needle holes;
[0025] 5. Circular ring;
[0026] 6. Disassembly ring; 601. Ring sleeve; 602. Semicircular ring; 603. Ball; 604. Bolt; 605. Hexagonal nut. Detailed Implementation
[0027] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0028] Example:
[0029] As attached Figure 1 To be continued Figure 6 As shown:
[0030] This utility model provides an anti-tangle roller comb for a carding machine, comprising: a rotating shaft 1, a roller body 2, a positioning plate 3, a high-elasticity rubber 4, a circular ring 5, and a disassembly ring 6; the roller body 2 encloses the rotating shaft 1, and a positioning groove 201 is provided on the outer side of the roller body 2. The positioning plate 3 is embedded in the positioning groove 201, and a carding needle 301 is provided on the positioning plate 3. The high-elasticity rubber 4 is sleeved on the outer side of the carding needle 301. The high-elasticity rubber 4 is fixed to both ends of the roller body 2 by the circular ring 5 and the disassembly ring 6. The high-elasticity rubber 4 has carding needle holes 401 at corresponding positions.
[0031] Among them, such as Figure 2 As shown, the two ends of the rotating shaft 1 are cylindrical, the middle is cross-shaped, the part wrapped by the roller body 2 is cross-shaped, and the central cavity of the roller body 2 is also cross-shaped. The rotating shaft 1 drives the roller body 2 to rotate. When the rotating shaft 1 has a problem, the rotating shaft 1 can be replaced separately, and when the roller body 2 has a problem, the roller body 2 can be replaced separately, thus reducing costs.
[0032] Among them, such as Figure 3 As shown, the cylindrical part on the left side of the rotating shaft 1 has a threaded inner wall, and the left end of the middle cross-shaped rotating shaft 1 connected to the left cylindrical part has a threaded rod 101, which can better fix the rotating shaft 1 and prevent it from easily falling off.
[0033] Among them, such as Figure 2 As shown, the positioning plate 3 has an arc-shaped "I"-shaped structure, which not only facilitates the replacement of the carding needle 301, but also allows the positioning plate 3 to be better secured on the roller body 2, making it less likely to fall off.
[0034] Among them, such as Figure 6 As shown, the disassembly ring 6 consists of a ring sleeve 601, a semi-circular ring 602, a ball 603, a bolt 604, and a hexagonal nut 605. The ring sleeve 601 contains a semi-circular ring 602. The left end of the semi-circular ring 602 is connected to the ball 603. The bolt 604 passes through the right end of the semi-circular ring 602 and the ring sleeve 601 and is fixed by the hexagonal nut 605. The left side ring 5 is fitted onto the rotating shaft 1. The comb needle 301 is passed through the comb needle hole 401 on the high-elasticity rubber 4. The right end of the high-elasticity rubber 4 is pulled tight. The ring sleeve 601 passes through three sets of high-elasticity rubbers 4 in sequence. The semi-circular ring 602 is inserted into the ring sleeve 601, passes through the bolt 604, and the hexagonal nut 605 is tightened to fix it.
[0035] The specific usage and function of this embodiment are as follows:
[0036] In this utility model, unscrew the left cylinder of the rotating shaft 1, pass the cross rotating shaft 1 through the roller body 2, and fit it into the inner hole of the roller body 2. If the carding needle 301 needs to be replaced, remove the carding plate 3 and replace it with a new one. After the equipment stops working, unscrew the hexagonal nut 605, remove the disassembly ring 6, and slowly lift the high elastic rubber 4 from the right end to remove the cotton lint wrapped around the carding needle 301. After proper handling, the high elastic rubber 4 can be reused.
[0037] Any aspects of this utility model not described in detail are well-known technologies to those skilled in the art.
Claims
1. An anti-tangle comb for a carding machine, comprising: A rotating shaft (1), a roller body (2), a positioning plate (3), a high-elasticity rubber (4), a circular ring (5), and a disassembly ring (6); characterized in that: the roller body (2) wraps around the rotating shaft (1), a positioning groove (201) is provided on the outer side of the roller body (2), the positioning plate (3) is embedded in the positioning groove (201), a carding needle (301) is provided on the positioning plate (3), a high-elasticity rubber (4) is sleeved on the outer side of the carding needle (301), the high-elasticity rubber (4) is fixed at both ends of the roller body (2) by the circular ring (5) and the disassembly ring (6), and a carding needle hole (401) is provided at the corresponding position of the high-elasticity rubber (4).
2. The anti-tangle roller comb of a carding machine as described in claim 1, characterized in that: The two ends of the rotating shaft (1) are cylindrical, the middle is cross-shaped, the part wrapped by the roller (2) is cross-shaped, and the central cavity of the roller (2) is also cross-shaped.
3. The anti-tangle roller comb of a carding machine as described in claim 2, characterized in that: The cylindrical part on the left side of the rotating shaft (1) has a threaded inner wall, and the left end of the middle cross-shaped rotating shaft (1) connected to the cylindrical part on the left side has a threaded rod (101).
4. The anti-tangle roller comb of a carding machine as described in claim 1, characterized in that: The card slot plate (3) is an arc-shaped "I"-shaped structure.
5. The anti-tangle roller comb of a carding machine as described in claim 1, characterized in that: The disassembly ring (6) consists of a ring sleeve (601), a semi-circular ring (602), a ball (603), a bolt (604), and a hexagonal nut (605). The ring sleeve (601) contains a semi-circular ring (602), and the left end of the semi-circular ring (602) is connected to the ball (603). The bolt (604) passes through the right end of the semi-circular ring (602) and the ring sleeve (601) and is fixed by the hexagonal nut (605).