Hollow aerated concrete slab covered with thermal insulation layer
By setting a sinkhole around the baseboard and embedding an external insulation board, combined with a polyurethane foam board, the problem of balancing structural safety and insulation effect in traditional autoclaved aerated concrete boards after composite organic insulation materials is solved, achieving efficient insulation and structural stability.
Patent Information
- Application Number
- CN202423252692.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-27
AI Technical Summary
When traditional autoclaved aerated concrete (AAC) panels are combined with organic insulation materials, it is difficult to balance structural safety and insulation performance, resulting in increased panel thickness and affecting architectural aesthetics and economic efficiency.
A recessed groove is set around the baseboard, and an external insulation board is embedded in the groove and fixed by adhesive anchoring. Polyurethane foam board is used as the internal insulation material to enhance the insulation performance and reduce the thickness of the baseboard.
It effectively blocks cold bridges, improves thermal insulation performance, reduces the thickness of the base plate, meets strict thermal insulation and energy-saving requirements, and maintains structural stability and economy.
Smart Images

Figure CN223621136U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the fields of building assembly and thermal insulation technology, and in particular to a hollow aerated concrete panel with a thermal insulation layer. Background Technology
[0002] Autoclaved aerated concrete (AAC) panels, with their superior lightweight properties and minimal deformation capacity, coupled with significant thermal insulation effects, have gained widespread recognition and application in the domestic construction industry. These panels not only reduce the overall weight of buildings but also greatly improve their energy efficiency, making a significant contribution to energy conservation and emission reduction. However, as society's standards for thermal insulation and energy conservation continue to rise, traditional AAC panels, relying on a single material, are gradually showing their limitations and are struggling to meet increasingly stringent requirements.
[0003] To overcome this challenge, the industry has begun exploring the composite application of autoclaved aerated concrete (AAC) panels with organic insulation materials, which is considered an effective way to improve panel performance and achieve high efficiency. Specifically, injecting polyurethane or other foaming materials into the internal cavities of AAC panels to form insulation boards constitutes a highly efficient and economical insulation solution. Polyurethane foam, with its excellent insulation properties and closed-cell structure, effectively enhances the overall thermal insulation capacity of the panel, demonstrating the enormous potential of this composite material in the field of insulation.
[0004] However, in practical applications, this type of hollow-structure panel also faces challenges in structural safety. To ensure the stability and load-bearing capacity of the panel, reinforcing ribs are often added around the cavity to resist deformation and damage under external forces. However, the addition of reinforcing ribs undoubtedly occupies space originally intended for insulation material, thus negatively impacting the insulation effect. Especially with the continuous improvement of insulation and energy-saving standards, the thickness of the hollow insulation board often needs to be increased to achieve the ideal insulation effect. However, excessively thick exterior wall panels not only increase material costs but may also exceed design limits, failing to meet the requirements of architectural aesthetics and economy. Utility Model Content
[0005] The purpose of this utility model is to address the shortcomings of the existing technology by providing a hollow aerated concrete panel with a thermal insulation layer, thereby blocking cold bridges and enhancing the thermal insulation effect.
[0006] This utility model provides a hollow aerated concrete panel with a thermal insulation layer, comprising a base plate and an internal insulation plate. The base plate has a closed cavity inside, and the internal insulation plate is installed inside the cavity. A wire mesh cage is also installed inside the base plate, covering the outside of the cavity. The wire mesh cage is wrapped with autoclaved aerated concrete material. The outer wall of the cavity of the base plate is an outer leaf plate, and the inner wall is an inner leaf plate. The base plate is characterized by having grooves along its length and width, with an external insulation plate installed within each groove. The grooves are arranged along the perimeter of the base plate, located on the inner or outer side of the base plate surface, and are located on the outer side of the wire mesh cage's side edge.
[0007] Furthermore, the internal insulation board is made of polyurethane foam board, phenolic foam board, or other foamed insulation materials.
[0008] Furthermore, the internal insulation board is made of phenolic foam or other organic foaming materials.
[0009] Furthermore, the cavity of the base plate is provided with reinforcing ribs, and the inner wall of the cavity of the base plate and the outer wall of the reinforcing ribs are provided with heat insulation and waterproof layer.
[0010] Furthermore, the sink groove is provided on the outer surface of the base plate where the reinforcing rib is located.
[0011] Furthermore, the outer side of the external insulation board is provided with a protective layer, which is flush with the surface of the base board. The settling trough is fixedly connected to the external insulation board and the protective layer by an adhesive-anchor combination.
[0012] Furthermore, the width of the settling groove connects with or covers the edge of the base plate cavity, and the depth of the settling groove does not exceed the thickness of the inner or outer page plate.
[0013] Furthermore, the settling trough is an L-shaped settling trough, which runs through the periphery of the base plate, and the outer part of the L-shaped settling trough is an open structure.
[0014] Furthermore, the settling trough is located inside the periphery of the base plate, and the two adjacent settling troughs are connected along the periphery of the base plate.
[0015] Furthermore, the settling trough is located inside the periphery of the base plate, and the two adjacent settling troughs are disconnected along the periphery of the base plate.
[0016] Compared with the prior art, the present invention has the following outstanding advantages:
[0017] This invention features a recessed groove around the perimeter of the baseboard, with an external insulation board installed within the groove. This design avoids cold bridging and significantly improves insulation performance, thereby reducing the thickness of the baseboard. Attached Figure Description
[0018] Figure 1 This is a structural schematic diagram of Embodiment 1 of this utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of Embodiment 1 of this utility model;
[0020] Figure 3 This is a structural schematic diagram of Embodiment 2 of this utility model;
[0021] Figure 4 This is a schematic diagram of the internal structure of Embodiment 2 of this utility model;
[0022] Figure 5 This is a structural schematic diagram of Embodiment 2 of this utility model;
[0023] Figure 6 This is a schematic diagram of the internal structure of Embodiment 2 of this utility model;
[0024] Among them, 1. baseboard; 2. external insulation board; 3. internal insulation board. Detailed Implementation
[0025] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0026] like Figure 1 and 2 As shown, this utility model includes a base plate, an internal insulation plate, and an external insulation plate.
[0027] The baseboard has a closed cavity inside, within which is an internal insulation board. A wire mesh cage is also installed inside the baseboard, covering the outside of the cavity. The outer wall of the cavity is an outer sheet, and the inner wall is an inner sheet.
[0028] The internal insulation board is made of polyurethane insulation material.
[0029] In the optimized solution, the cavity of the base plate is provided with reinforcing ribs, which are arranged longitudinally along the cavity of the base plate. The inner wall of the cavity of the base plate and the outer wall of the reinforcing ribs are provided with thermal insulation and waterproof layer.
[0030] The reinforcing ribs of the base plate are replaced by reinforcing columns.
[0031] The base plate is provided with sinking grooves along its length and width, and an external insulation board is provided in the sinking groove. The sinking groove is arranged along the perimeter edge of the base plate and is located on the inner or outer side of the surface of the base plate. The sinking groove is located on the outer side edge of the wire mesh cage.
[0032] In addition to being set around the perimeter of the base plate, the settling trough is also set on the outer surface of the reinforcing ribs located on the base plate.
[0033] The outer side of the external insulation board is provided with a protective board, which is flush with the surface of the base board. The settling trough is fixedly connected to the external insulation board and the protective board by adhesive anchoring.
[0034] The width of the settling groove connects to or covers the edge of the cavity of the base plate, and the depth of the settling groove does not exceed the thickness of the inner or outer page plate.
[0035] In Example 1, the settling tank is an L-shaped settling tank that runs through the perimeter edge of the base plate, and the outer part of the L-shaped settling tank is an open structure.
[0036] like Figure 2 and 3 As shown in Embodiment 2, the settling trough is located inside the periphery of the base plate, and the two adjacent settling troughs are connected along the periphery of the base plate.
[0037] like Figure 4 and 6 As shown in Embodiment 3, the settling trough is located inside the periphery of the base plate, and the two adjacent settling troughs are disconnected along the periphery of the base plate.
[0038] It should be noted that the specific embodiments of this utility model have been described in detail. For those skilled in the art, all obvious changes made to it without departing from the spirit and scope of this utility model are within the protection scope of this utility model.
Claims
1. A hollow aerated concrete panel with a thermal insulation layer, comprising a base panel and an inner insulation panel, wherein the base panel has a closed cavity inside, the inner insulation panel is disposed within the cavity, and a wire mesh cage is also disposed inside the base panel, the wire mesh cage covering the outside of the cavity; the outer wall of the cavity of the base panel is an outer leaf panel, and the inner wall is an inner leaf panel; characterized in that: The base plate is provided with sinking grooves along its length and width, and an external insulation board is provided in the sinking groove. The sinking groove is arranged along the perimeter edge of the base plate and is located on the inner or outer side of the surface of the base plate. The sinking groove is located on the outer side edge of the wire mesh cage.
2. A hollow aerated concrete slab with a thermal insulation layer according to claim 1, characterized in that: The internal insulation board is made of polyurethane foam board or phenolic foam board.
3. A hollow aerated concrete slab with a thermal insulation layer according to claim 1, characterized in that: The base plate cavity is provided with reinforcing ribs, and the inner wall of the base plate cavity and the outer wall of the reinforcing ribs are provided with heat insulation and waterproof layer.
4. A hollow aerated concrete slab with a thermal insulation layer according to claim 3, characterized in that: The sink groove is provided on the outer surface of the base plate corresponding to the reinforcing rib.
5. A hollow aerated concrete slab with a thermal insulation layer according to claim 1, characterized in that: The outer side of the external insulation board is provided with a protective layer, which is flush with the surface of the base board. The sink is fixedly connected to the external insulation board and the protective board by adhesive anchoring.
6. A hollow aerated concrete slab with a thermal insulation layer according to claim 5, characterized in that: The width of the settling groove connects with or covers the edge of the base plate cavity, and the depth of the settling groove does not exceed the thickness of the inner or outer page plate.
7. A hollow aerated concrete slab with a thermal insulation layer according to claim 1, characterized in that: The settling trough is an L-shaped settling trough, which runs through the perimeter edge of the base plate, and the outer part of the L-shaped settling trough is an open structure.
8. A hollow aerated concrete slab with a thermal insulation layer according to claim 1, characterized in that: The settling trough is located inside the periphery of the base plate, and adjacent settling troughs are connected along the periphery of the base plate.
9. A hollow aerated concrete slab with a thermal insulation layer according to claim 1, characterized in that: The settling trough is located inside the periphery of the base plate, and adjacent settling troughs are disconnected along the periphery of the base plate.