Assembly mechanism of linear ball bearing

By designing the ball suction device and the ball pool assembly mechanism, the automated assembly of linear ball bearings was achieved, solving the problem of difficult ball assembly, improving efficiency and quality, reducing costs, and adapting to cages of different specifications.

CN223622044UActive Publication Date: 2025-12-02CHANGZHOU RONGTIANLE EASTERN BEARING
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Patent Information

Application Number
CN202423080147.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-12-02
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

In the existing linear ball bearing assembly process, the balls are difficult to control, resulting in assembly difficulties, slow speed, and potential damage to eyesight. In addition, the existing device has problems with reduced suction and cage damage.

Method used

An assembly mechanism including a ball suction device, an air suction device, and a ball pool was designed. The ball suction device uses its housing and fasteners to hold the retainer. The air suction device automatically loads the balls into the retainer. The fasteners are made of elastic rubber material and seal both ends of the retainer to ensure uniform suction and adapt to retainers of different specifications.

Benefits of technology

It improves assembly efficiency and quality, reduces manpower consumption, lowers costs, is highly adaptable, easy to operate, and suitable for multiple people to operate simultaneously.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembling mechanism of a linear ball bearing, which comprises a ball suction device, an air suction device and a ball pool, the ball suction device comprises a shell and a fixing piece sleeved on the shell, an air passage is arranged in the shell, and the air passage of the shell is communicated with the air suction device through a hose; a ball suction part is arranged at the head of the shell, and at least one suction hole is formed in the side wall of the ball suction part; the ball suction part of the shell can be inserted into the retainer; the fixing piece is suitable for clamping the holder outside the ball suction part, and an annular groove communicated with a suction hole is formed in the position, corresponding to a ball filling hole of the holder, of the ball suction part.
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Description

Technical Field

[0001] This utility model relates to the field of bearing assembly machinery technology, specifically to an assembly mechanism for a linear ball bearing. Background Technology

[0002] A linear ball bearing is a mechanical component used to support and guide the movement of moving parts in a linear direction. It typically consists of an outer ring, an inner ring, rolling elements (usually steel balls), and a cage. The main function of a linear ball bearing is to reduce friction, making movement smoother, while also being able to withstand certain radial and axial loads. Linear ball bearings are widely used in various mechanical equipment, especially in applications requiring precise linear motion, such as CNC machine tools, automated equipment, measuring instruments, and printing equipment.

[0003] Current linear bearing assembly is done manually using simple auxiliary tools. During assembly, due to the small diameter of the balls (less than 2mm), it is difficult to control the balls during manual installation. This leads to problems such as misplaced balls, incorrect ball placement, and slow assembly speed, reducing production efficiency and compromising product quality. Furthermore, prolonged installation can damage the eyesight of installers, increasing the factory's labor costs.

[0004] In existing technologies, such as the patent with publication number CN104373468A, a linear bearing assembly device solves the assembly problem of the linear bearing balls and the linear bearing cage. During assembly, it is only necessary to install the cage, press the handle to draw in the balls, and install the outer ring to complete the entire linear bearing assembly process. However, in the above patent, the shape of the head positioning part matches the shape of the groove or hole of the linear bearing cage to be assembled, and there are gaps at both ends of the bearing inner shell and the cage. This will weaken the suction force in the cage groove. When the gap is larger than the inner diameter of the ball, it will also cause the ball to be adsorbed inside the gap, requiring manual replacement, causing damage to the cage and cumbersome procedures.

[0005] To address the aforementioned issues, it is necessary to provide an assembly mechanism for linear ball bearings that is easy to operate and has better adaptability. Utility Model Content

[0006] The purpose of this invention is to provide an assembly mechanism for linear ball bearings, overcoming the aforementioned defects in the prior art.

[0007] The technical solution to achieve the purpose of this utility model is: an assembly mechanism for a linear ball bearing, including a ball suction device, an air suction device, and a ball pool. The ball suction device includes a housing and a fixing member sleeved on the housing. An air passage is provided inside the housing, and the air passage of the housing is connected to the air suction device through a hose. A ball suction part is provided at the head of the housing, and at least one suction hole is provided on the side wall of the ball suction part. The ball suction part of the housing can be inserted into the cage. The fixing member is adapted to clamp the cage outside the ball suction part. An annular groove communicating with the suction hole is provided on the ball suction part at a position corresponding to the ball filling hole of the cage.

[0008] In a preferred embodiment, the annular groove is disposed at the end of the housing, and the bottom of the ball pool is provided with at least one flat surface. The fixing member and the bottom of the ball pool respectively seal the gaps at both ends of the retainer and the annular groove.

[0009] In a preferred embodiment, the fixing member is slidably disposed on the outside of the housing.

[0010] In a preferred embodiment, the fastener is made of elastic rubber material.

[0011] In a preferred embodiment, the tail of the housing is provided with a hand-held portion.

[0012] In a preferred embodiment, the handheld portion is provided with a plurality of protrusions arranged in sequence.

[0013] In a preferred embodiment, a stop is provided between the handheld part and the fixing member.

[0014] In a preferred embodiment, the air suction device includes an air pump and an air suction pipe connected to the air pump. The air suction pipe has a plurality of air suction holes, and each air suction hole is connected to the air suction ball device through a flexible tube.

[0015] By adopting the above technical solution, this utility model has the following beneficial effects:

[0016] (1) This utility model utilizes a ball suction device to automatically load balls into the retainer by designing a fixing component at the bottom of the ball pool and a sliding fixing component, effectively improving work efficiency and ball loading quality. When not in use, the fixing component can be moved onto the suction hole to prevent dust from entering.

[0017] (2) This utility model, through the cooperation of the ball pool and the fixing component, seals both ends of the cage, allowing gas to enter only through the holes and slots in the cage, ensuring uniform suction and preventing the balls from entering through the gaps at both ends. The balls in the ball pool are drawn into the cage by suction, completing the ball loading. This design can be adapted to ball loading of cages of various specifications without the need to specifically open suction holes for the cage holes.

[0018] (3) The fastener of this utility model is made of elastic rubber, which has good sealing performance and is convenient for fixing the cage. It is also low in cost and easy to maintain and replace.

[0019] (4) The hand-held part of this utility model is provided with a protrusion to increase friction, which makes it convenient for operators to operate and improves work efficiency.

[0020] (5) The hand-held part and the fixing part of this utility model are provided with a stop block, which restricts the range of motion of the fixing part.

[0021] (6) By setting up a suction pipe, this utility model can connect multiple suction ball devices at the same time, enabling multiple people to operate simultaneously and improving production efficiency. Attached Figure Description

[0022] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings, wherein...

[0023] Figure 1 This is a cross-sectional view of the suction ball device.

[0024] Figure 2 This is a schematic diagram of the air intake device.

[0025] The reference numerals in the attached drawings are as follows: 1. Ball suction device; 11. Housing; 11-1. Handheld part; 11-2. Stop block; 12. Fixing part; 13. Suction hole; 14. Annular groove; 2. Air suction device; 21. Air suction pipe; 22. Air suction pipe hole; 3. Ball pool; 100. Holder. Detailed Implementation

[0026] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0029] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0030] In the description of the embodiments of this utility model, it should be understood that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the utility model product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The utility model will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of this utility model and should not be used to limit the scope of protection of this utility model.

[0032] (Example)

[0033] See Figure 1 An assembly mechanism for a linear ball bearing includes a ball suction device 1, an air suction device 2, and a ball pool 3.

[0034] The ball suction device 1 includes a housing 11 and a fixing member 12 that is slidably sleeved on the housing 11. The housing 11 has a hollow structure, a connecting pipe port is provided at the tail end of the housing 11, and a suction hole 13 is provided on the side wall of the head of the housing 11.

[0035] The suction device 2 consists of a vortex air pump (not shown in the figure) and a suction pipe 21 connected to the vortex air pump. The suction pipe 21 housing is also provided with four suction pipe holes 22. Each suction pipe hole 22 can be connected to the connection port of a suction ball device 1 through a flexible hose.

[0036] The bottom of the ball pool 3 is a flat plate, which contains balls that are compatible with the cage 100. One end of the cage 100 is placed flat at the bottom of the ball pool 3.

[0037] The ball-suction part of the housing 11 can be inserted into the retainer 100; the fixing member 12 is adapted to clamp the retainer 100 on the outside of the ball-suction part, and the ball-suction part is provided with an annular groove 14 corresponding to the ball-filling hole of the retainer 100, which communicates with the suction hole 13. When the head of the housing 11 is inserted into the retainer 100, the flat plate at the bottom of the ball pool 3 and the fixing member 12 respectively seal both ends of the retainer 100. Through the cooperation of the ball pool and the fixing member, both ends of the retainer are sealed; a gap is left between the head of the housing 11 and the inside of the retainer 100, and the suction force of the suction hole 13 on the housing 11 located inside the retainer will be distributed to the ball-filling hole of the retainer through the gap. The balls in the ball pool are sucked into the retainer by the suction force, completing the ball filling. This design can be adapted to the ball filling of retainers of various specifications without the need to specifically open suction holes for the position of the retainer holes.

[0038] Furthermore, the fastener 12 is made of elastic rubber and is slidably disposed on the outside of the housing 11. The fastener 12 has good sealing performance, facilitates the fixing of the cage, has low cost, and is easy to maintain and replace. The sliding arrangement also makes it more convenient for operators to operate.

[0039] Furthermore, a handle 11-1 is provided at the tail of the housing 11, and the handle 11-1 is provided with a plurality of protrusions arranged in sequence; a stop 11-2 is provided between the handle 11-1 and the fixing member 12.

[0040] During operation, place the cage 100 at the bottom of the ball pool 3, insert the ball-absorbing part of the fixing member 11 into the cage 100, fix the fixing member 12 to the upper end of the cage 100, seal the upper end of the cage 100, turn on the suction device 2 to complete the ball loading. Then turn off the suction device 2 and install the cage 100 with the loaded balls into the outer ring of the bearing.

[0041] This embodiment utilizes a ball suction device to automatically load balls into the cage by designing the bottom of the ball pool and a sliding fixing component, effectively improving work efficiency and loading quality. The handheld part features raised protrusions to increase friction, facilitating operator handling and improving efficiency. By incorporating a suction pipe, multiple ball suction devices can be connected simultaneously, enabling one device to handle four simultaneously, further increasing production efficiency. Increasing the power of the vortex air pump can further increase the number of suction pipe holes, allowing connection of more suction devices and further improving work efficiency.

[0042] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An assembly mechanism for a linear ball bearing, characterized in that: The device includes a ball suction device (1), an air suction device (2), a ball pool (3), and a retainer (100). The ball suction device (1) includes a housing (11) and a fixing member (12) sleeved on the housing (11). The housing (11) has an air passage inside, and the air passage of the housing (11) is connected to the air suction device (2) through a hose. The head of the housing (11) is provided with a ball suction part, and the side wall of the ball suction part is provided with at least one suction hole (13). The ball suction part of the housing (11) can be inserted into the retainer (100). The fixing member (12) is adapted to clamp the retainer (100) outside the ball suction part. The ball suction part is provided with an annular groove (14) communicating with the suction hole (13) at a position corresponding to the ball filling hole of the retainer (100).

2. The assembly mechanism for a linear ball bearing according to claim 1, characterized in that: The annular groove (14) is provided at the end of the housing (11), and the bottom of the ball pool (3) is provided with at least one flat surface. The fixing member (12) and the bottom of the ball pool (3) respectively seal the gaps at both ends of the retainer (100) and the annular groove (14).

3. The assembly mechanism for a linear ball bearing according to claim 1, characterized in that: The fixing member (12) is slidably disposed on the outside of the housing (11).

4. The assembly mechanism for a linear ball bearing according to claim 1, characterized in that: The fastener (12) is made of elastic rubber.

5. The assembly mechanism for a linear ball bearing according to claim 1, characterized in that: The tail of the housing (11) is provided with a hand-held part (11-1).

6. The assembly mechanism for a linear ball bearing according to claim 5, characterized in that: The hand-held part (11-1) has a plurality of protrusions arranged in sequence.

7. The assembly mechanism for a linear ball bearing according to claim 6, characterized in that: A stop (11-2) is provided between the hand-held part (11-1) and the fixing member (12).

8. The assembly mechanism for a linear ball bearing according to claim 1, characterized in that: The air suction device (2) includes an air pump and an air suction pipe (21) connected to the air pump. The air suction pipe (21) is provided with a plurality of air suction holes (22), and each air suction hole (22) is connected to the air suction device (1) through a hose.

Citation Information

Patent Citations

  • Linear bearing assembly device

    CN104373468A