Low-noise wear-resistant brake pad of disc brake assembly

By setting multiple grooves on the surface of the brake pad body and adopting a multi-layer material structure, the problems of high noise and poor wear resistance of brake pads are solved, achieving the effect of low noise and wear resistance.

CN223622079UActive Publication Date: 2025-12-02JIANGXI XINCHUANGZHAN AUTOMOBILE & MOTORCYCLE PARTS CO LTD
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Patent Information

Application Number
CN202423229508.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-02
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing brake pads have fewer grooves on their surface, resulting in louder braking noise, and the materials used are limited and not wear-resistant.

Method used

Multiple grooves are set on the surface of the brake pad body, and a multi-layer material structure is adopted, including a steel plate layer, an adhesive heat insulation layer, a carbon fiber layer, a ceramic fiber layer and a NAO formulation layer.

Benefits of technology

It reduces braking noise and improves heat dissipation and wear resistance.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223622079U_ABST
    Figure CN223622079U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of brake pads, in particular to a low-noise wear-resistant brake pad of a disc brake assembly, which comprises a brake pad body, a first groove, a second groove and a third groove. A fourth groove is formed in the top of the brake pad body, a plurality of threaded grooves are formed in the bottom of the brake pad body, a steel plate layer is fixedly arranged in the brake pad body, the steel plate layer is the bottommost layer of the brake pad body, and a bonding heat insulation layer is fixedly arranged at the top of the steel plate layer. According to the low-noise wear-resistant brake pad of the disc brake assembly, the first groove, the second groove, the third groove and the fourth groove are formed in the surface of the brake pad body, so that when the brake pad body brakes a brake disc, the noise during braking can be reduced, and the heat dissipation performance can be improved.
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Description

Technical Field

[0001] This utility model relates to the field of brake pad technology, specifically to a low-noise, wear-resistant brake pad for a disc brake assembly. Background Technology

[0002] Brake pads, also known as brake discs, are the most critical safety component in the braking systems of various motorcycles, electric motorcycles, electric two-wheelers, and electric tricycles. The effectiveness of braking depends entirely on the brake pads. Brake pads generally consist of a steel plate, an adhesive heat-insulating layer, and friction blocks. The heat-insulating layer is made of a non-heat-conducting material for heat insulation. The friction blocks are composed of friction materials and adhesives, and during braking, they are pressed against the brake disc and brake drum to generate friction, thereby achieving the purpose of decelerating and braking the vehicle.

[0003] Existing brake pads typically have few surface grooves, which results in significant noise during braking. Additionally, the brake pad materials are often limited and not wear-resistant. To address this, we propose a low-noise, wear-resistant brake pad for disc brake assemblies. Utility Model Content

[0004] The purpose of this invention is to provide a low-noise, wear-resistant brake pad for a disc brake assembly to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A low-noise, wear-resistant brake pad for a disc brake assembly includes a brake pad body. The top of the brake pad body has a first groove, a second groove, a third groove, and a fourth groove. The bottom of the brake pad body has several threaded grooves. A steel plate layer is fixedly disposed inside the brake pad body, forming the bottom layer. An adhesive heat-insulating layer is fixedly disposed on top of the steel plate layer. A carbon fiber layer is fixedly disposed on top of the adhesive heat-insulating layer. A ceramic fiber layer is fixedly disposed on top of the carbon fiber layer. A NAO (non-aerated oxygen) formulation layer is fixedly disposed on top of the ceramic fiber layer, forming the outermost layer of the brake pad body.

[0007] Preferably, a brake base plate is provided at the bottom of the brake pad body, and a mounting groove is provided at the top of the brake base plate.

[0008] The above solution allows the brake pad body to be installed on top of the brake base plate by setting an installation slot.

[0009] Preferably, the top of the mounting groove is provided with a threaded hole, and the fixing bolt is threadedly connected to the threaded hole.

[0010] The above scheme, by setting threaded holes, allows the fixing bolts to be threadedly connected to the threaded holes and threaded grooves, thereby fixing the brake pad body and the brake base plate together.

[0011] Preferably, the brake pad body is fixedly connected to the brake base plate by fixing bolts, and the brake base plate has first fixing screw holes at both ends.

[0012] With the above solution, by setting the first fixing screw hole, the brake base plate is fixed to the brake assembly by connecting the first fixing screw hole with a bolt thread.

[0013] Preferably, the brake base plate has second fixing screw holes at both ends.

[0014] With the above solution, by setting a second fixing screw hole, the brake base plate is fixed to the brake assembly by connecting the second fixing screw hole with a bolt thread.

[0015] Preferably, the brake base plate has third fixing screw holes at both ends.

[0016] With the above solution, by setting a third fixing screw hole, the brake base plate is fixed to the brake assembly by connecting the third fixing screw hole with a bolt thread.

[0017] Preferably, the brake base plate is fixedly connected to the brake assembly using bolts through the first fixing screw hole, the second fixing screw hole, and the third fixing screw hole.

[0018] The above scheme uses the movement of the brake base plate to move the brake pad body.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. The low-noise wear-resistant brake pad of the disc brake assembly, through the first groove, second groove, third groove and fourth groove opened on the surface of the brake pad body, can reduce the noise and improve the heat dissipation when the brake pad body brakes the brake disc.

[0021] 2. The low-noise and wear-resistant brake pad of this disc brake assembly improves the wear resistance of the device by layering carbon fiber, ceramic fiber and NAO formula layers. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the brake base plate structure of this utility model;

[0024] Figure 3This is a schematic diagram of the bottom of the brake pad body of this utility model;

[0025] Figure 4 This is a schematic diagram of the internal structure of the brake pad body of this utility model.

[0026] In the diagram: 1. Brake pad body; 2. First groove; 3. Second groove; 4. Third groove; 5. Fourth groove; 6. Threaded groove; 7. Steel plate layer; 8. Adhesive heat insulation layer; 9. Carbon fiber layer; 10. Ceramic fiber layer; 11. NAO formula layer; 12. Brake base plate; 13. Mounting groove; 14. Threaded hole; 15. Fixing bolt; 16. First fixing screw hole; 17. Second fixing screw hole; 18. Third fixing screw hole. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1 - Figure 4 As shown, this utility model provides a technical solution:

[0029] A low-noise, wear-resistant brake pad for a disc brake assembly includes a brake pad body 1. The top of the brake pad body 1 has a first groove 2, a second groove 3, a third groove 4, and a fourth groove 5. The bottom of the brake pad body 1 has several threaded grooves 6. A steel plate layer 7 is fixedly disposed inside the brake pad body 1, forming the bottom layer of the brake pad body 1. An adhesive heat insulation layer 8 is fixedly disposed on top of the steel plate layer 7. A carbon fiber layer 9 is fixedly disposed on top of the adhesive heat insulation layer 8. A ceramic fiber layer 10 is fixedly disposed on top of the carbon fiber layer 9. A NAO formula layer 11 is fixedly disposed on top of the ceramic fiber layer 10, forming the outermost layer of the brake pad body 1.

[0030] NAO formulation layer 11 is a brake pad formulation using materials such as plant fibers, aramid fibers, glass fibers, ceramic fibers, and carbon fibers. The main advantages of this formulation are good resistance to heat fade, a high coefficient of friction, and environmental friendliness. Ceramic fiber layer 10 is primarily composed of ceramic fibers, exhibiting good thermal stability and wear resistance. Carbon fiber layer 9 uses carbon fiber reinforcement materials, possessing high modulus, good thermal conductivity, and heat resistance, making it suitable for high-performance vehicles. The combined use of these three materials improves the wear resistance of the device.

[0031] In this embodiment, preferably, a brake base plate 12 is provided at the bottom of the brake pad body 1, and a mounting groove 13 is provided at the top of the brake base plate 12. A threaded hole 14 is provided at the top of the mounting groove 13. A fixing bolt 15 is threadedly connected to the threaded hole 14. The brake pad body 1 is fixedly connected to the brake base plate 12 by the fixing bolt 15. A first fixing screw hole 16 is provided at both ends of the brake base plate 12, a second fixing screw hole 17 is provided at both ends of the brake base plate 12, and a third fixing screw hole 18 is provided at both ends of the brake base plate 12. The brake base plate 12 is fixedly connected to the brake assembly by bolts through the first fixing screw hole 16, the second fixing screw hole 17, and the third fixing screw hole 18.

[0032] With the above scheme, the mounting groove 13 allows the brake pad body 1 to be mounted on the top of the brake base plate 12. The threaded hole 14 allows the fixing bolt 15 to be threadedly connected to the threaded hole 14 and the threaded groove 6, thus fixing the brake pad body 1 to the brake base plate 12. The first fixing screw hole 16 allows the brake base plate 12 to be fixed to the brake assembly by bolt thread connection to the first fixing screw hole 16. The second fixing screw hole 17 allows the brake base plate 12 to be fixed to the brake assembly by bolt thread connection to the second fixing screw hole 17. The third fixing screw hole 18 allows the brake base plate 12 to be fixed to the brake assembly by bolt thread connection to the third fixing screw hole 18. The movement of the brake base plate 12 drives the brake pad body 1 to move.

[0033] In this embodiment, a low-noise wear-resistant brake pad for a disc brake assembly, through the first groove 2, second groove 3, third groove 4 and fourth groove 5 opened on the surface of the brake pad body 1, can reduce the noise and improve heat dissipation when the brake pad body 1 brakes the brake disc. The carbon fiber layer 9, ceramic fiber layer 10 and NAO formula layer 11 are provided to improve the wear resistance of the device by multiple layers of material of the brake pad body 1.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A low-noise, wear-resistant brake pad for a disc brake assembly, comprising a brake pad body (1), characterized in that: The brake pad body (1) has a first groove (2) on its top, a second groove (3) on its top, a third groove (4) on its top, a fourth groove (5) on its top, and several threaded grooves (6) on its bottom. A steel plate layer (7) is fixedly disposed inside the brake pad body (1), and the steel plate layer (7) is the bottom layer of the brake pad body (1). An adhesive heat insulation layer (8) is fixedly disposed on the top of the steel plate layer (7), a carbon fiber layer (9) is fixedly disposed on the top of the adhesive heat insulation layer (8), a ceramic fiber layer (10) is fixedly disposed on the top of the carbon fiber layer (9), and a NAO formula layer (11) is fixedly disposed on the top of the ceramic fiber layer (10), and the NAO formula layer (11) is the outermost layer of the brake pad body (1).

2. The low-noise, wear-resistant brake pad for a disc brake assembly according to claim 1, characterized in that: The brake pad body (1) has a brake base plate (12) at its bottom, and the brake base plate (12) has an installation groove (13) at its top.

3. The low-noise, wear-resistant brake pad for a disc brake assembly according to claim 2, characterized in that: The top of the mounting groove (13) is provided with a threaded hole (14), and the fixing bolt (15) is threadedly connected to the threaded hole (14).

4. The low-noise, wear-resistant brake pad for a disc brake assembly according to claim 3, characterized in that: The brake pad body (1) is fixedly connected to the brake base plate (12) by fixing bolts (15), and the brake base plate (12) has first fixing screw holes (16) at both ends.

5. The low-noise, wear-resistant brake pad for a disc brake assembly according to claim 4, characterized in that: The brake base plate (12) has second fixing screw holes (17) at both ends.

6. The low-noise, wear-resistant brake pad for a disc brake assembly according to claim 5, characterized in that: The brake base plate (12) has third fixing screw holes (18) at both ends.

7. The low-noise, wear-resistant brake pad for a disc brake assembly according to claim 6, characterized in that: The brake base plate (12) is fixedly connected to the brake assembly using bolts through the first fixing screw hole (16), the second fixing screw hole (17) and the third fixing screw hole (18).