Chain belt tensioning force detection device

By designing a chain belt tension detection device with magnetic attraction, lifting and calibration components, the problem of high experience requirements in existing detection methods has been solved, achieving wider applicability and ease of operation.

CN223623746UActive Publication Date: 2025-12-02XINXIANG CITY HENGYU MACHINERY EQUIP
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Patent Information

Application Number
CN202423187721.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-02
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing methods for testing chain and belt tension require a high level of experience from engineers and are not applicable to every engineer.

Method used

A chain belt tension detection device was designed, comprising a magnetic suction component, a lifting component, a calibration component, and a switching component. The device is fixed to the sheet metal by the magnetic suction component, and the lifting and calibration components work together. The connection relationship is adjusted by the switching component, and the tension is measured by a pressure sensor.

Benefits of technology

It reduces the difficulty of testing, enabling more people to accurately measure tension force, reduces labor intensity, and is suitable for engineers of different skill levels.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a chain belt tensioning force detection device, relates to the technical field of tensioning force detection, and aims to solve the problems that an existing detection mode that a tool is used for pressing a belt chain wheel downwards is high in experience requirement and cannot be suitable for each engineer. A stand column is arranged on the top face of the base, a lifting assembly is arranged on the stand column, a calibration assembly is further arranged on the stand column, a switching assembly is arranged on the calibration assembly, and the switching assembly is used for adjusting the connection relation between the calibration assembly and the lifting assembly and between the calibration assembly and the stand column. Through mutual cooperation between the calibration assembly and the lifting assembly, after the calibration assembly makes contact with the top face of the belt or the top face of the chain wheel, the limiting relation between the calibration assembly and the lifting assembly is relieved through the switching assembly, and the calibration assembly is connected with the stand column; then the lifting assembly is used, a pressing block of the lifting assembly presses down the chain or the belt, and the tensioning force of the belt or the chain is detected according to the downward movement amount of the measuring scale and the cooperation of a pressure sensor.
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Description

Technical Field

[0001] This utility model relates to the field of tension force detection technology, and in particular to a chain belt tension force detection device. Background Technology

[0002] The existing method for testing the tension of chains and belts involves pressing the belt with a finger light tool until it drops 20-30 mm, and then judging the tension based on the amount of pressure applied to the belt and chain. This method requires a high level of experience from engineers and cannot be applied to every engineer.

[0003] Therefore, this application provides a chain belt tension detection device to meet the requirements. Utility Model Content

[0004] The purpose of this application is to provide a chain belt tension detection device, which aims to solve the problem that the existing detection method of pressing down the belt sprocket with tools requires a high level of experience and cannot be applied to every engineer.

[0005] To achieve the above objectives, this application provides the following technical solution: a chain belt tension detection device, including a base, a magnetic suction component on the base, a column on the top surface of the base, a lifting component on the column, and a calibration component on the column. The calibration component and the lifting component work together to detect the tension. The calibration component is equipped with a switching component, which is used to adjust the connection relationship between the calibration component, the lifting component, and the column.

[0006] The lifting assembly also includes a lifting rod, a rotary knob, and a pressure block. The outer wall of the column is provided with a lifting groove, in which the lifting rod is rotatably connected. A pressure block is threaded onto the lifting rod, with one end of the pressure block protruding from the lifting groove and an arc surface on the bottom surface of the pressure block. A rotary knob coaxial with the lifting rod is provided on the top surface of the column, and a pressure sensor is provided at the bottom of the pressure block.

[0007] Preferably, the calibration assembly includes a calibration component, a connecting plate, and a horizontal plate. The outer wall of the column is provided with a sliding groove, and there are two sets of sliding grooves. There are two sets of connecting plates, and the opposite surfaces of the connecting plates are provided with sliders. The sliders are slidably connected in the sliding grooves, and the connecting plates are connected by the horizontal plate. The opposite surfaces of the connecting plates are provided with a calibration component. The bottom surface of the calibration component is flush with the bottom surface of the pressure block, and the calibration component and the pressure block are slidably connected. The outer wall of the connecting plate is provided with a switching component.

[0008] Preferably, a measuring scale is provided on the outer wall of the pressure block, and a groove is provided on the opposite side of the calibration piece, the measuring scale is slidably connected in the groove, and an observation window communicating with the groove is provided on the outer wall of the calibration piece.

[0009] Preferably, a magnifying glass is provided inside the observation window.

[0010] Preferably, the switching component includes a positioning plug and a rubber ring. The outer wall of the calibration component has a through hole, and the connecting plate has two sets of sliding holes. The cross-section of the sliding hole is convex, and the front sliding hole is adapted to the through hole. The positioning plug is slidably connected in the sliding hole, and a rubber ring is fitted on the outer wall of the positioning plug. The rubber ring is slidably connected to the sliding hole. The inner end face of the positioning plug is provided with a damping pad, and the damping pad is slidably connected to the outer wall of the column. The outer wall of the pressure block is provided with a groove adapted to the through hole.

[0011] Preferably, the magnetic assembly includes an electromagnet, a sliding button, and a battery. The bottom surface of the base has a groove, and a base plate is bolted to the bottom surface of the base. A magnet compartment is provided on the top surface of the base plate. The magnet compartment is adapted to the groove. An electromagnet is installed in the magnet compartment, and a battery is provided next to the electromagnet. A sliding button is slidably connected to the back of the column. The battery is electrically connected to the electromagnet and the sliding button.

[0012] In summary, the technical effects and advantages of this utility model are as follows:

[0013] This invention, through the cooperation between the calibration component and the lifting component, allows the calibration component to contact the top surface of the belt or sprocket. A switching component then releases the limiting relationship between the calibration component and the lifting component, connecting the calibration component to the column. Subsequently, the lifting component's pressure block presses down on the chain or belt. Based on the downward movement of the measuring tape and the cooperation of the pressure sensor, or the current tension of the belt or chain, this design is applicable to a wider range of people and reduces the difficulty of testing compared to existing detection methods.

[0014] This invention, through a magnetic suction component, allows the base to be attached to a sheet of iron perpendicular to the belt, depending on how the belt is placed. The magnetic force of the electromagnet can be adjusted by moving a sliding button to adjust the position. Furthermore, the design of the magnetic suction component avoids the need for workers to hold the belt for extended periods, thus reducing the labor intensity of the workers. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of the present utility model. Figure 1 ;

[0017] Figure 2 This is a schematic diagram of the exploded structure of this utility model;

[0018] Figure 3 This is a partial structural schematic diagram of the present invention;

[0019] Figure 4 This is a schematic diagram of the positioning plug structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the present utility model. Figure 2 ;

[0021] Figure 6 This is a schematic diagram of the structure of the present utility model. Figure 3 .

[0022] In the diagram: 1. Base; 2. Bottom groove; 3. Base plate; 4. Magnet compartment; 5. Electromagnet; 6. Column; 61. Lifting groove; 62. Slide groove; 7. Sliding button; 8. Lifting rod; 9. Rotary knob; 10. Pressure block; 101. Fixed groove; 11. Measuring ruler; 12. Calibration piece; 121. Perforation; 13. Observation window; 14. Connecting plate; 141. Slide hole; 15. Positioning plug; 16. Rubber ring. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1: Reference Figure 1-6 The device for detecting the tension of a chain / belt includes a base 1, a bottom groove 2 on the bottom surface of the base 1, and a base plate 3 fixed to the bottom surface of the base 1 by bolts. A magnetic suction assembly is provided between the base plate 3 and the bottom groove 2. The function of the magnetic suction assembly is to directly attach the base 1 to a nearby sheet metal shell (the sheet metal shell is perpendicular to the Z-axis of the belt / chain) when detecting the belt / chain. A column 6 is provided on the top surface of the base 1, and a lifting assembly is provided on the column 6. A calibration assembly that works in conjunction with the lifting assembly is also provided on the column 6. In order to switch the fixed state of the calibration assembly according to the usage state, a switching assembly is provided on the calibration assembly. The switching assembly can change the fixed connection object of the calibration assembly.

[0025] As one implementation method in this embodiment, the magnetic suction assembly has a U-shaped magnet compartment 4 on the top surface of the base plate 3, which is adapted to the bottom groove 2. An electromagnet 5 and a battery for power supply are installed in the magnet compartment 4. When in use, the electromagnet 5 and the battery are installed in the magnet compartment 4 and connected to the sliding button 7 on the back of the column 6 through a wire. When in use, the current can be adjusted according to the sliding button 7 to control the attraction force of the electromagnet 5, so that the column 6 on the base 1 can be adjusted more conveniently and avoids the operator holding it for a long time.

[0026] As one embodiment of this example, the lifting assembly has a lifting groove 61 on the outer wall of the column 6, and a lifting rod 8 is rotatably connected in the lifting groove 61. A pressure block 10 is threaded onto the lifting rod 8, and the bottom surface of the pressure block 10 is an arc surface. The function of the arc surface is to reduce the friction when pressing down the belt / chain. A pressure sensor is provided on the bottom surface of the pressure block 10 so that the operator can quickly know the magnitude of the downward pressure. When in use, the rotating knob 9 on the top surface of the column 6 can be rotated to control the lifting of the pressure block 10.

[0027] When using the lifting component as described above, with the switching component connected, the calibration component moves up and down synchronously with the lifting component.

[0028] As one implementation method in this embodiment, the calibration component has a groove 62 on the outer wall of the column 6 and a slider on the outer wall of the connecting plate 14. The slider slides in the groove 62, and the two sets of connecting plates 14 are connected by a horizontal plate. The horizontal plate and the two sets of connecting plates 14 form a U-shape. A set of calibration elements 12 is provided on the opposite side of the connecting plate 14. The bottom surface of the calibration element 12 is flush with the bottom surface of the pressure block 10. When the pressure block 10 initially contacts the belt / chain, the limiting relationship between the calibration element 12 and the pressure block 10 is released by using the switching component, so that the connecting plate 14 is connected to the column 6, and the initial position of the belt / chain is recorded.

[0029] As one embodiment of this invention, the switching component has two sets of sliding holes 141 on the connecting plate 14, and the cross-section of the sliding holes 141 is convex. A set of positioning plugs 15 are slidably connected in the sliding holes 141 on both the front and rear sides. The length of the positioning plug 15 on the rear side is shorter than that of the positioning plugs 15 on the front and rear sides. The calibration component 12 has through holes 121 that correspond to the positions of the positioning plugs 15 and match the size. The pressure block 10 has a fixed groove 101 that matches the through holes 121. In use, the positioning plug 15 on the front side is passed through the through holes 121 and the fixed groove 101 in sequence to complete the fixed connection between the calibration component 12 and the pressure block 10. The positioning plug 15 on the rear side is pulled outward to avoid contact with the inner wall of the column 6.

[0030] When it is necessary to disconnect the calibration component from the lifting component, push the rear positioning plug 15 inward so that the damping pad on the inner end face of the positioning plug 15 is in close contact with the outer wall of the column 6, increasing the friction between the two. Pull the front positioning plug 15 outward to release the limit between the calibration component 12 and the pressure block 10.

[0031] As one embodiment of this invention, at least two sets of rubber rings 16 are fitted on the outer wall of the positioning plug 15 to increase friction during use.

[0032] As one embodiment of this example, a measuring scale 11 is provided on the outer wall of the pressure block 10, and a groove for the measuring scale 11 to slide is provided on the calibration component 12. An observation window 13 with a connecting groove is also provided on the calibration component 12. A magnifying glass is provided in the observation window 13 to facilitate the staff to know the lifting height.

[0033] Example 2: The difference between this example and Example 1 is that the positioning plug 15 is provided with a threaded section, and the positioning plug 15 is threadedly connected to the sliding hole 141. The function here is to act as a set screw.

[0034] The working principle of this utility model is as follows: By placing the base 1 against the sheet metal next to the belt / chain to be tested, and then moving the sliding button 7 to control the battery current, thereby controlling the magnetic force of the electromagnet 5, the base 1 is moved on the sheet metal until the outer wall of the column 6 is in contact with the belt / chain. Then, the sliding button 7 is pushed to the maximum position, and the rotary knob 9 is rotated. With the cooperation of the lifting rod 8 and the lifting groove 61, the pressure block 10 is raised and lowered within the lifting groove 61. During this process, the pressure block 10 drives the calibration component to rise and fall synchronously through the switching component. When the bottom of the pressure block 10 contacts the top surface of the belt / chain, the front sliding button is pulled. The positioning plug 15 inside the hole 141 moves outward, causing the rubber ring 16 to slide in the through hole 121 and move out of the fixed groove 101, thus releasing the connection between the calibration component 12 and the pressure block 10. Then, another set of positioning plugs 15 is pressed inward, and the positioning plugs 15 slide in the sliding hole 141 on the rear side, tightly pressing the outer wall of the column 6. Through friction, the calibration component is fixed on the column 6. Then, the rotary knob 9 is turned again, causing the pressure block 10 to move down. The pressure sensor at the bottom of the pressure block 10, together with the measuring ruler 11, measures the tension force of the belt / chain after it has descended a certain height, and then the corresponding tension force is adjusted.

[0035] The calibration piece 12 has an observation window 13 with a magnifying glass, which allows staff to quickly measure the descent height of the ruler 11.

[0036] A slider is provided on the inner wall of the connecting plate 14, and a groove 62 adapted to the slider is provided on the column 6. Its function is to stabilize the lifting state of the connecting plate 14 during the lifting process.

[0037] When the battery or electromagnet 5 needs to be replaced, remove the bottom plate 3 at the bottom of the base 1, then take out the electromagnet 5 and battery from inside the magnet compartment 4, and reinstall them after the replacement is completed.

[0038] The electromechanical connections involved in this utility model are common practices used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments; they are common knowledge.

[0039] Components not described in detail in this article are existing technologies.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A chain belt tension detection device, characterized in that: Includes a base (1), on which a magnetic suction component is provided, and a column (6) is provided on the top surface of the base (1). A lifting component is provided on the column (6), and a calibration component is also provided on the column (6). The calibration component and the lifting component work together to detect the tension force. The calibration component is provided with a switching component, which is used to adjust the connection relationship between the calibration component, the lifting component, and the column (6). The lifting assembly also includes a lifting rod (8), a rotary knob (9), and a pressure block (10). The outer wall of the column (6) is provided with a lifting groove (61). The lifting rod (8) is rotatably connected in the lifting groove (61), and the pressure block (10) is threadedly connected to the lifting rod (8). One end of the pressure block (10) protrudes from the lifting groove (61), and the bottom surface of the pressure block (10) is provided with an arc surface. The top surface of the column (6) is provided with a rotary knob (9) coaxial with the lifting rod (8), and the bottom of the pressure block (10) is provided with a pressure sensor.

2. The chain belt tension detection device according to claim 1, characterized in that: The calibration assembly includes a calibration component (12), a connecting plate (14), and a horizontal plate. The outer wall of the column (6) is provided with a sliding groove (62), which has two sets. The connecting plate (14) has two sets. The opposite side of the connecting plate (14) is provided with a slider. The slider is slidably connected in the sliding groove (62). The connecting plates (14) are connected by a horizontal plate. The opposite side of the connecting plate (14) is provided with a calibration component (12). The bottom surface of the calibration component (12) is flush with the bottom surface of the pressure block (10). The calibration component (12) is slidably connected to the pressure block (10). The outer wall of the connecting plate (14) is provided with a switching assembly.

3. The chain belt tension detection device according to claim 2, characterized in that: The outer wall of the pressure block (10) is provided with a measuring scale (11) and a groove is provided on the opposite side of the calibration piece (12). The measuring scale (11) is slidably connected in the groove, and an observation window (13) communicating with the groove is provided on the outer wall of the calibration piece (12).

4. The chain belt tension detection device according to claim 3, characterized in that: The observation window (13) is equipped with a magnifying glass.

5. The chain belt tension detection device according to claim 3, characterized in that: The switching assembly includes a positioning plug (15) and a rubber ring (16). The outer wall of the calibration component (12) is provided with a perforation (121). The connecting plate (14) is provided with two sets of sliding holes (141). The cross-section of the sliding hole (141) is convex, and the front sliding hole (141) is adapted to the perforation (121). The positioning plug (15) is slidably connected in the sliding hole (141), and a rubber ring (16) is fitted on the outer wall of the positioning plug (15). The rubber ring (16) is slidably connected to the sliding hole (141). The inner end face of the positioning plug (15) is provided with a damping pad. The damping pad is slidably connected to the outer wall of the column (6). The outer wall of the pressure block (10) is provided with a fixed groove (101) adapted to the perforation (121).

6. The chain belt tension detection device according to claim 1, characterized in that: The magnetic assembly includes an electromagnet (5), a sliding button (7), and a battery. The bottom surface of the base (1) is provided with a bottom groove (2), and a base plate (3) is bolted to the bottom surface of the base (1). A magnet compartment (4) is provided on the top surface of the base plate (3). The magnet compartment (4) is adapted to the bottom groove (2). An electromagnet (5) is installed in the magnet compartment (4), and a battery is provided next to the electromagnet (5). A sliding button (7) is slidably connected to the back of the column (6). The battery is electrically connected to the electromagnet (5) and the sliding button (7).