Intelligent winnowing machine
By using the stepless adjustment of the belt conveyor speed and air force of the intelligent air separator, combined with the human-machine interaction system, the problem of unstable sorting of lightweight materials is solved, achieving efficient and low-pollution material sorting results.
Patent Information
- Application Number
- CN202423013729.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-07
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-07
AI Technical Summary
Existing technologies are inefficient at removing lightweight foreign objects such as burlap sack filaments and hair from materials. Furthermore, traditional air classifiers have unstable output, serious pollution in the operating space and air, and are difficult to control in terms of output and effectiveness. The blown-out materials are also difficult to collect.
The intelligent air separator is adopted. By controlling the speed of the belt conveyor, the stepless adjustment of the air force and the stepless adjustment of the air separator, combined with the human-machine interaction system, the optimal feed rate, belt speed and air volume can be set to achieve adaptive sorting of various materials.
It achieves stable sorting of lightweight materials, reduces pollution in the operating space, improves sorting efficiency and output, and has a simple structure, is easy to operate, and is highly adaptable.
Smart Images

Figure CN223629031U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of winnowing device, especially intelligent winnowing machine. BACKGROUND
[0002] Through the color sorter sorting, especially some reflective material (for example, mica), can only remove a small part, traditional winnowing machine can also remove part of mica, but the yield is not high, the effect is unstable etc., for the light material such as snake bag silk, hair in material, most do not do processing before entering the color sorter, but the color sorter itself is difficult to remove these foreign matters, at present, when processing the above-mentioned material, the material mostly has a difference, and the material is blown by the blower in the falling process, so as to achieve the effect of light material separation, but this method is not easy to control the yield and effect, the blown material is not easy to collect, the operation space is dusty, and air pollution is serious. CONTENT OF THE UTILITY MODEL
[0003] In order to solve the technical problem of not easy to control, the utility model provides intelligent winnowing machine.
[0004] The utility model adopts the following technical scheme: intelligent winnowing machine, including: stable frame, its top is connected with inlet hopper, the bottom of inlet hopper is connected with vibration feeding unit;Chute is arranged at the output end of vibration feeding unit, and the bottom of chute is connected with belt conveyor;Blowing assembly is arranged at one side of belt conveyor, and one side of blowing assembly is provided with collecting assembly located below belt conveyor;
[0005] As a further improvement of the above scheme, the feeding unit includes: connecting strip, which is arranged at the bottom of the inlet hopper, for buffering and shielding;Vibrating screen, one end of which is arranged below the connecting strip, the other end of which is located at the top of the chute;Spring, one end of which is fixedly connected with the stable frame, the other end of which is connected with the vibration box, and the vibration box is connected with the vibrating screen, and the vibration motor is arranged in the vibration box.
[0006] As a further improvement of the above scheme, the blowing assembly includes vertical rod and horizontal plate connected longitudinally and transversely, the bottom of the vertical rod is fixedly connected with the matching frame fixedly connected with the stable frame, the horizontal plate is fixedly connected with the mounting frame, the mounting frame is fixedly connected with the centrifugal fan, and the outlet end of the centrifugal fan is connected with the air cavity.
[0007] As a further improvement of the above scheme, the collecting assembly includes a discharge hopper, the bottom of the discharge hopper is fixedly connected with the rack fixedly connected with the matching frame, the adjusting plate is slidably sleeved in the rack, and the two sides of the discharge hopper are fixedly connected with the symmetrically arranged brushes.
[0008] As a further improvement of the above scheme, the discharge hopper is provided with a sliding groove, the top of the adjusting plate is connected with a clamping rod, one end of the clamping rod is fixedly connected with a sliding block located in the sliding groove.
[0009] As a further improvement of the above-mentioned scheme, the top end of the air cavity is sleeved with a connecting rod, the connecting rod is connected with an air outlet pipe, and one end of the air outlet pipe is connected with the output end of the centrifugal fan.
[0010] As a further improvement of the above-mentioned scheme, one side of the stabilizing frame is provided with a human-computer interaction system fixedly connected with the ground, and the bottom of the matching frame is fixedly connected with a control cabinet.
[0011] As a further improvement of the above-mentioned scheme, one side of the vibrating screen is fixedly connected with an elastic sheet, the other end of the elastic sheet is connected with the top end of the chute, and a plurality of blocking strips are arranged in the connecting strip.
[0012] Compared with the prior art, the beneficial effects of the utility model lie in:
[0013] 1. By controlling the rotating speed of the belt conveyor, the stepless adjustment of the fan, the position of the collecting hopper and the position of the partition plate, a plurality of materials can be adapted, the separation effect can be better adjusted, and different use needs can be adapted.
[0014] 2. By mutual cooperation of a plurality of devices, the overall structure is simple, operation is convenient, flow line operation can be realized, the overall efficiency is improved, and almost no raw materials overflow during the screening process, so that pollution is reduced.
[0015] 3. By the human-computer interaction system, the optimal feeding amount, belt rotating speed and air volume can be set according to different material properties and saved in a scheme, and the scheme can be directly called up subsequently BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a front view structural schematic diagram of the utility model;
[0017] Figure 2 It is a rear view structural schematic diagram of the utility model;
[0018] Figure 3 It is a blowing assembly structural schematic diagram;
[0019] Figure 4 It is a collecting assembly structural schematic diagram.
[0020] MAIN SYMBOL EXPLANATION:
[0021] 1, inlet hopper; 2, vibrating screen; 3, chute; 4, belt conveyor; 5, blowing assembly; 6, collecting assembly; 7, rack; 8, control cabinet; 9, human-computer interaction system; 11, stabilizing frame; 12, vibrating box; 13, spring; 14, connecting strip; 16, matching frame; 51, vertical rod; 52, horizontal plate; 53, mounting frame; 54, centrifugal fan; 55, air cavity; 61, discharge hopper; 62, adjusting plate; 63, brush. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0023] Example:
[0024] Please combine Figures 1-4 ,
[0025] The intelligent air separator includes: a stabilizing frame 11, with a feeding hopper 1 connected to its top and a vibrating feeding unit connected to the bottom of the feeding hopper 1. The stabilizing frame 11 provides support, and the feeding hopper 1 is used for material entry and temporary storage, thereby realizing the input of raw materials.
[0026] The chute 3 is located at the output end of the vibrating feeder unit. The bottom of the chute 3 is connected to the belt conveyor 4. The chute 3 guides the material and gives it an initial speed to accelerate it. This prevents the material from jumping out of the belt due to excessive relative speed, thus ensuring the stability of the subsequent transport by the belt conveyor 4. After the belt conveyor 4 accelerates, the material is thrown out. The track can be continuously speed regulated by a servo.
[0027] The blowing assembly 5 is located on one side of the belt conveyor 4. A collection assembly 6 located below the belt conveyor 4 is provided on one side of the blowing assembly 5. The blowing assembly 5 performs air separation and then the material falls into the collection assembly 6.
[0028] The feeding unit includes:
[0029] The connecting bar 14 is located at the bottom of the feed hopper 1 and is used for buffering and blocking. The connecting bar 14 guides and discharges the material, thereby achieving stable discharge.
[0030] Vibrating screen 2, one end of which is located below the connecting bar 14, and the other end of the vibrating screen 2 is located at the top of the chute 3. The vibrating screen 2 performs vibration screening to separate materials, which facilitates subsequent screening.
[0031] Spring 13, one end of which is fixedly connected to stabilizer 11, and the other end of spring 13 is connected to vibrating box 12. Vibrating box 12 is connected to vibrating screen 2. Vibrating motor is installed inside vibrating box 12. Vibrating motor vibrates to ensure screening by vibrating screen 2. Spring 13 ensures the vibration.
[0032] The blowing assembly 5 comprises a vertical rod 51 and a horizontal plate 52 connected longitudinally and transversely, the bottom of the vertical rod 51 is fixedly connected with the matching frame 16 fixedly connected with the stabilizing frame 11, the horizontal plate 52 is fixedly connected with a mounting frame 53, the mounting frame 53 is fixedly connected with a centrifugal fan 54, the outlet end of the centrifugal fan 54 is connected with a wind cavity 55, the vertical rod 51 and the horizontal plate 52 are supported, the mounting frame 53 ensures the installation of the centrifugal fan 54, the centrifugal fan 54 blows air, the centrifugal fan 54 blows air outside through the wind cavity 55, the wind cavity 55 can be adjusted to blow air, and the needs of the poem selection are realized.
[0033] The collecting assembly 6 comprises a discharge hopper 61, the bottom of the discharge hopper 61 is fixedly connected with the machine frame 7 fixedly connected with the matching frame 16, the machine frame 7 is slidably sleeved with an adjusting plate 62, both sides of the discharge hopper 61 are fixedly connected with symmetrically arranged brushes 63, the discharge hopper 61 collects finished products and blown-out materials, and the adjusting plate 62 in the middle of the discharge hopper 61 is rotatable and height-adjustable to adapt to different materials.
[0034] The discharge hopper 61 is provided with a sliding groove, the adjusting plate 62 is connected with a clamping rod at the top, one end of the clamping rod is fixedly connected with a sliding block located in the sliding groove, the position of the adjusting plate 62 can be adjusted through the sliding groove, and different screening needs are realized.
[0035] The wind cavity 55 is rotatably sleeved with a connecting rod at the top end, the connecting rod is connected with an air outlet pipe, one end of the air outlet pipe is connected with the output end of the centrifugal fan 54, the centrifugal fan 54 can be adjusted at a certain angle through the connecting rod, and the needs of adaptation to work are realized.
[0036] One side of the stabilizing frame 11 is provided with a man-machine interaction system 9 fixedly connected with the ground, the bottom of the matching frame 16 is fixedly connected with a control cabinet 8, the man-machine interaction system 9 controls data, and the control cabinet 8 receives data and then controls other components, the man-machine interaction system 9 can set the optimal feeding amount, belt speed and air volume according to different material properties and save them to the scheme, and the scheme can be directly called later.
[0037] One side of the vibrating screen 2 is fixedly connected with an elastic sheet, the other end of the elastic sheet is connected with the top end of the sliding groove 3, a plurality of blocking strips are arranged in the connecting strip 14, the elastic sheet ensures feeding, and the blocking strips block materials to ensure stable discharging.
[0038] The implementation principle of the embodiment of the application is that when screening work is performed, the material is placed on the feeding hopper 1, then enters the vibrating screen 2 through the connecting strip 14, at the same time, the vibrating screen 2 is vibrated through the action of the vibrating motor, the transportation and dispersion of the material are performed, finally, the material is guided and accelerated through the chute 3, further transported and accelerated through the belt conveyor 4, the transportation is realized, the acceleration is obtained, then the material is thrown out at the bottom of the belt conveyor 4, in the process of throwing, the light material is deviated from the original running track through the blowing of the mounting frame 53, the air volume of the fan can be adjusted through the frequency converter to control the rotating speed of the mounting frame 53, the material is classified and collected at the discharge hopper 61 at the material flow, and the finished product and the blown-out material are collected respectively, the adjusting plate 62 is designed in the middle of the discharge hopper 61, the adjusting plate 62 is rotatable and height-adjustable, so that different materials can be adapted, and the whole is relatively simple, convenient to operate and high in separation efficiency.
[0039] The above embodiment is only a preferred embodiment of the utility model, and cannot be used to limit the range of the utility model protection, and any non-substantial change and replacement made by the person skilled in the art on the basis of the utility model belongs to the range of the utility model protection.
Claims
1. An intelligent air separator, characterized in that, Include: The top of the stable frame is connected with the inlet hopper, the bottom of the inlet hopper is connected with the vibration feeding unit; Chute, which is provided at the output end of the vibration feeding unit, the bottom of the chute is connected with the belt conveyor; Blowing assembly is arranged on one side of the belt conveyor, one side of the blowing assembly is provided with the collection assembly below the belt conveyor; Wherein, the feeding unit comprises: The connecting strip is arranged at the bottom of the inlet hopper, which is used for buffering and shielding; The vibration screen is arranged below the connecting strip at one end, and the other end of the vibration screen is located at the top of the chute; The spring is fixedly connected with the stable frame at one end, and the other end of the spring is connected with the vibration box, the vibration box is connected with the vibration screen, and the vibration motor is arranged in the vibration box.
2. The intelligent aspirator as claimed in claim 1, wherein, The blowing assembly comprises longitudinal and transverse connecting vertical rods and horizontal plates, the bottom of the vertical rod is fixedly connected with the matching frame which is fixedly connected with the stable frame, the horizontal plate is fixedly connected with the mounting frame, the mounting frame is fixedly connected with the centrifugal fan, and the outlet end of the centrifugal fan is connected with the air cavity.
3. The intelligent aspirator according to claim 2, wherein, The collection assembly comprises an outlet hopper, the bottom of the outlet hopper is fixedly connected with the rack which is fixedly connected with the matching frame, the rack is slidably sleeved with the adjusting plate, and the both sides of the outlet hopper are fixedly connected with the symmetrically arranged brushes.
4. The intelligent aspirator as claimed in claim 3, wherein, The outlet hopper is provided with a sliding groove, the top of the adjusting plate is connected with a clamping rod, one end of the clamping rod is fixedly connected with a sliding block located in the sliding groove.
5. The intelligent aspirator as claimed in claim 2, wherein, The top end of the air cavity is rotatably sleeved with a connecting rod, the connecting rod is connected with an air outlet pipe, one end of the air outlet pipe is connected with the output end of the centrifugal fan.
6. The intelligent aspirator as claimed in claim 2, wherein, One side of the stable frame is provided with an exchange system fixedly connected with the ground, and the bottom of the matching frame is fixedly connected with a control cabinet.
7. The intelligent aspirator as claimed in claim 1, wherein, One side of the vibration screen is fixedly connected with an elastic sheet, the other end of the elastic sheet is connected with the top end of the chute, and a plurality of blocking strips are arranged in the connecting strip.