Vanadium-nitrogen alloy ball forming extrusion device

Abstract

The utility model belongs to the technical field of vanadium-nitrogen alloy processing, and particularly relates to a vanadium-nitrogen alloy ball forming and extruding device which comprises a box body and a processing component arranged on the outer side of the end part of the box body, the machining assembly comprises a mounting frame, a connecting sliding block and a first rotating cylinder, and the mounting frame is fixedly connected to the outer side of the end of the box body. The first motor drives the first rotating cylinder and the second rotating cylinder to rotate and push materials in a reciprocating mode at the same time, so that the materials can be distributed more evenly and enter an extrusion area more quickly in the extrusion process, the extrusion speed and yield are improved, it can be guaranteed that the materials are fully mixed and evenly spread before extrusion through reciprocating material pushing, material waste is reduced, and the extrusion efficiency is improved. And through combination of rotary extrusion and reciprocating material pushing of the first rotary cylinder and the second rotary cylinder, the complexity of equipment parts and a control system is reduced, and the failure rate and the maintenance cost are reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to vanadium nitrogen alloy processing technical field, more particularly to a kind of vanadium nitrogen alloy ball forming extrusion device. BACKGROUND

[0002] The extrusion device of vanadium nitrogen alloy ball is a special equipment for extruding vanadium nitrogen alloy raw materials into a ball shape through physical pressure. This type of device usually includes multiple key components, aiming to efficiently and accurately produce vanadium nitrogen alloy balls that meet the requirements. In the vanadium nitrogen alloy ball extrusion device, the raw materials first enter the extrusion area through the feeding system. Then, under the action of the driving mechanism, the extrusion die (roller) starts to rotate and applies a certain pressure to extrude the raw materials into a spherical shape.

[0003] However, the traditional device lacks an automatic pushing mechanism, which may require manual or intermittent mechanical devices to feed the materials into the extrusion area. This can cause discontinuity in the production process, reducing overall production efficiency. Relying heavily on manual operation not only increases labor intensity but also may limit the production speed to the proficiency and physical condition of the operators. The lack of a rotary extrusion device may result in uneven extrusion pressure on the materials in all directions, leading to uneven internal stress distribution in the products and defects such as cracks and deformation, making it difficult to ensure the stability and consistency of product quality.

[0004] Therefore, a vanadium nitrogen alloy ball forming extrusion device is designed to solve the above problems. INVENTION CONTENTS

[0005] To solve the problems raised in the background art, the utility model provides a vanadium nitrogen alloy ball forming extrusion device. The first motor simultaneously drives the first rotating cylinder and the second rotating cylinder to rotate and reciprocally push the materials, so that the materials can be more evenly distributed and faster enter the extrusion area during the extrusion process, thereby improving the extrusion speed and yield. Through reciprocating pushing, the materials can be fully mixed and evenly spread before extrusion, reducing material waste and improving resource utilization. The combination of the rotation of the first rotating cylinder and the second rotating cylinder and the reciprocating pushing helps to form a more compact structure of the materials during the extrusion process, improving the strength and density of the vanadium nitrogen alloy ball. The use of a single first motor as the driving source reduces the complexity of equipment components and control systems, lowers the failure rate and maintenance cost. The single first motor control makes the equipment operation more simple and convenient, reduces the skill requirements of operators, and selects a high-efficiency first motor as the power source. Through the machining components, the rotary motion of the first motor is transmitted to the rotating part of the machining components and the reciprocating pushing mechanism, respectively. The extrusion device body is designed as a rotatable structure, realizing continuous rotary extrusion and pushing.

[0006] To achieve the above object, the utility model provides following technical scheme: a vanadium nitrogen alloy ball forming extrusion device, including the box, still including the processing assembly of setting in the outside of the end of box,

[0007] Processing assembly includes mounting bracket, connecting sliding block and first rotary cylinder, the outside of the end of box is fixedly connected with mounting bracket, the inside screw thread connection of the top end of mounting bracket has two threaded rods, the inside sliding connection of one end of mounting bracket has connecting sliding block, the outside of the end of threaded rod is rotatably connected with the upper surface of connecting sliding block, the inside rotatable connection of one end of connecting sliding block has first rotary cylinder, the inside rotatable connection of the bottom end of mounting bracket has second rotary cylinder, the outside fixed connection of one end of second rotary cylinder has first belt pulley, the inside of one end of box is installed with first motor, the outside fixed connection of the main shaft of first motor has second belt pulley, second belt pulley is connected with first belt pulley through belt, the inside sliding connection of one end of mounting bracket has mounting block, the one side of mounting block is installed with second motor, the outside of the main shaft of second motor is fixedly connected with one side of first rotary cylinder.

[0008] As a kind of vanadium nitrogen alloy ball forming extrusion device of the utility model, the outside fixed connection of the main shaft of first motor has dial plate, the inside rotatable connection of box has dial arm, the outside movable connection of the end of dial arm has sliding block, the inside sliding connection of the top end of box with sliding block, the one side fixed connection of sliding block has push plate.

[0009] As a kind of vanadium nitrogen alloy ball forming extrusion device of the utility model, the outside fixed connection of both ends of spring with the inside of box, the outside fixed connection of one end of dial arm.

[0010] As a kind of vanadium nitrogen alloy ball forming extrusion device of the utility model, the rotatable connection of one side of dial arm has rotary wheel, the outside of first motor is in contact with the outside of rotary wheel.

[0011] As a kind of vanadium nitrogen alloy ball forming extrusion device of the utility model, the one side fixed connection of mounting bracket has feeding head, the outside sliding connection of push plate with the inside of feeding head.

[0012] As a kind of vanadium nitrogen alloy ball forming extrusion device of the utility model, the outside fixed connection of one end of box has material collecting box, the inside of one end of material collecting box is provided with filter hole, the inside fixed connection of material collecting box has universal wheel, the inside sliding connection of one end of material collecting box has powder box.

[0013] As a kind of vanadium nitrogen alloy ball forming extrusion device of the utility model, the outside installation of the bottom end of box has a plurality of universal wheels.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: A processing component is added to this application, and the first motor simultaneously drives the first and second rotating cylinders to rotate and reciprocate, allowing the material to be more evenly distributed and enter the extrusion area faster during the extrusion process, thereby increasing the extrusion speed and output. Reciprocating pushing ensures that the material is fully mixed and evenly spread before extrusion, reducing material waste and improving resource utilization. The combination of rotating extrusion by the first and second rotating cylinders and reciprocating pushing helps the material form a denser structure during extrusion, improving the strength and density of the vanadium-nitrogen alloy balls. Using a single first motor reduces the complexity of equipment components and the control system, lowering the failure rate and maintenance costs. Single first motor control makes equipment operation simpler and more convenient, reducing the skill requirements for operators. A high-efficiency first motor is selected as the power source, and the rotational motion of the first motor is transmitted to the rotating part of the processing component and the reciprocating pushing mechanism through the processing component. The main body of the extrusion device is designed as a rotatable structure, realizing continuous rotational extrusion and pushing. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a structural diagram of the housing and mounting bracket in this utility model.

[0018] Figure 3 This is a cross-sectional view of the present invention;

[0019] Figure 4 This is a schematic diagram of the sliding block and push plate in this utility model;

[0020] Figure 5 This is a schematic diagram of the receiving box and filter holes in this utility model;

[0021] Figure 6 This is a schematic diagram of the structure of the second pulley and the actuating disc in this utility model;

[0022] Figure 7 This is a schematic diagram of the structure of the first rotating cylinder and the second rotating cylinder in this utility model.

[0023] In the picture:

[0024] 1. Box body;

[0025] 2, processing assembly; 21, mounting frame; 22, connecting slider; 23, first rotating cylinder; 24, second rotating cylinder; 25, first pulley; 26, first motor; 27, second pulley; 28, dial plate; 29, dial arm; 210, sliding block; 211, push plate; 212, spring; 213, rotating wheel; 214, feeding head; 215, threaded rod; 216, material collecting box; 217, filter hole; 218, universal wheel; 219, powder box; 220, mounting block; 221, second motor. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0027] As shown in Figure 1 ;

[0028] A vanadium-nitrogen alloy ball forming extrusion device, comprising a box body 1.

[0029] In the present embodiment: However, the traditional device does not have an automatic pushing mechanism, and manual or intermittent mechanical devices may be needed to send the material into the extrusion area, which will cause discontinuity in the production process, reduce the overall production efficiency, and highly rely on manual operation, which not only increases the labor intensity, but also may limit the production speed to the proficiency and physical condition of the operator, lacks a rotating extrusion device, and the material may not be uniformly extruded in all directions, resulting in uneven stress distribution in the product, cracks, deformation and other defects, making it difficult to ensure the stability and consistency of product quality. In order to solve this technical problem, a processing assembly 2 is added on this basis.

[0030] Further,

[0031] As shown in Figures 1 to 7 :

[0032] In combination with the above: the processing assembly 2 comprises a mounting frame 21, a connecting sliding block 22 and a first rotating cylinder 23, the outer side of one end of the box body 1 is fixedly connected with the mounting frame 21, the inner side of the top end of the mounting frame 21 is threadedly connected with a threaded rod 215, the inner side of one end of the mounting frame 21 is slidingly connected with the connecting sliding block 22, the outer side of the end of the threaded rod 215 is rotatably connected with the upper surface of the connecting sliding block 22, the inner side of one end of the connecting sliding block 22 is rotatably connected with the first rotating cylinder 23, the inner side of the bottom end of the mounting frame 21 is rotatably connected with a second rotating cylinder 24, the outer side of one end of the second rotating cylinder 24 is fixedly connected with a first belt pulley 25, the inner side of one end of the box body 1 is provided with a first motor 26, the outer side of the main shaft of the first motor 26 is fixedly connected with a second belt pulley 27, the second belt pulley 27 is connected with the first belt pulley 25 through a belt, the outer side of the main shaft of the first motor 26 is fixedly connected with a push plate 28, the inner side of the box body 1 is rotatably connected with a push arm 29, the outer side of the end of the push arm 29 is movably connected with a sliding block 210, the sliding block 210 is slidingly connected with the inner side of the top end of the box body 1, one side of the sliding block 210 is fixedly connected with the push plate 211, the inner side of the box body 1 and the outer side of one end of the push arm 29 are fixedly connected with the two ends of a spring 212 respectively, one side of the push arm 29 is rotatably connected with a rotating wheel 213, the outer side of the first motor 26 is in contact with the outer side of the rotating wheel 213, one side of the mounting frame 21 is fixedly connected with a feeding head 214, the outer side of the push plate 211 is slidingly connected with the inner side of the feeding head 214, the inner side of one end of the mounting frame 21 is slidingly connected with a mounting block 220, one side of the mounting block 220 is provided with a second motor 221, the outer side of the main shaft of the second motor 221 is fixedly connected with one side of the first rotating cylinder 23.

[0033] In the embodiment, when the user uses the device, the user can move the device to a designated position, at this time, the user can place the material to be processed below the feeding head 214, the second motor 221 drives the first rotating cylinder 23 to rotate, at this time, the user can start the first motor 26, the first motor 26 drives the second pulley 27 and the dial plate 28 to rotate, the second pulley 27 rotates and drives the first pulley 25 to rotate through the belt, thereby driving the second rotating cylinder 24 to rotate, the dial plate 28 continuously contacts the rotating wheel 213 during rotation, thereby driving the dial arm 29 to swing and stretching the spring 212 to store elastic potential energy, thereby reciprocating the dial arm 29 to swing, the push plate 211 on one side of the sliding block 210 is reciprocatingly pulled and pushed to move reciprocatingly inside the feeding head 214, so that the material can be pushed between the first rotating cylinder 23 and the second rotating cylinder 24, the material can be processed through the semispherical grooves on the surfaces of the first rotating cylinder 23 and the second rotating cylinder 24, the first motor 26 simultaneously drives the first rotating cylinder 23 and the second rotating cylinder 24 to rotate and reciprocatingly push the material, so that the material can be more uniformly distributed and faster enter the extrusion area during extrusion, thereby improving the extrusion speed and yield, through reciprocating pushing, the material can be fully mixed and uniformly spread before extrusion, material waste is reduced, resource utilization is improved, the combination of the rotating extrusion of the first rotating cylinder 23 and the second rotating cylinder 24 and the reciprocating pushing can help the material form a more compact structure during extrusion, improve the strength and density of the vanadium-nitrogen alloy ball, the single first motor 26 is adopted to drive, the complexity of the equipment components and the control system is reduced, the failure rate and maintenance cost are reduced, the single first motor 26 is controlled, the device operation is more simple and convenient, the skill requirement of the operator is reduced, the high-efficiency first motor 26 is selected as the power source, the rotating motion of the first motor 26 is transmitted to the rotating part and the reciprocating pushing mechanism of the processing assembly 2 through the processing assembly 2, the extrusion device main body is designed as a rotatable structure, and continuous rotating extrusion and pushing are realized.

[0034] Further more:

[0035] In an optional embodiment, the one end of the box body 1 is fixedly connected with a material collecting box 216, the one end of the material collecting box 216 is internally provided with a filter hole 217, the inside of the material collecting box 216 is fixedly connected with a universal wheel 218, and the one end of the material collecting box 216 is slidably connected with a powder box 219.

[0036] In this embodiment: In the above-mentioned vanadium-nitrogen alloy ball extrusion device, a receiving box 216 is installed, which has multiple significant benefits. First, the receiving box 216 can efficiently collect the extruded alloy balls, avoiding product scattering or loss, ensuring a clean and orderly production environment. Second, it helps to achieve continuous production, as the extruded alloy balls can directly fall into the receiving box 216, eliminating the need for frequent manual collection and improving production efficiency. Third, the design of the receiving box 216 can be adjusted according to production needs, such as setting different capacities, adding partition plates, or installing vibrators, to optimize the receiving effect and ensure the integrity and quality of the alloy balls during collection. In addition, the receiving box 216 facilitates subsequent processing and transportation, allowing direct connection with an automated conveying system to transport the finished products to the next process or storage area, achieving seamless connection of the production process. In summary, the installation of the receiving box 216 not only improves production efficiency but also guarantees product quality, while simplifying the operation process, making it an important link in improving overall production efficiency and production management level. Through the filter hole 217, materials that are not completely extruded can be filtered again.

[0037] Working principle: when using the device, the user can move the device to the designated position, at this time, the user can place the material to be processed below the feeding head 214, at this time, the user can start the first motor 26, the first motor 26 drives the second pulley 27 and the dial plate 28 to rotate, the second pulley 27 rotates at the same time and drives the first pulley 25 to rotate through the belt, and then can drive the second rotating cylinder 24 to rotate, the dial plate 28 rotates and continuously contacts with the rotating wheel 213, and then pushes the dial arm 29 to swing, and at the same time, the tension spring 212 is stretched, the elastic potential energy is stored, and then the dial arm 29 can be reciprocatingly driven to swing, the push plate 211 on one side of the sliding block 210 is reciprocatingly pulled and pushed, and the push plate 211 is reciprocatingly moved in the feeding head 214, so that the material can be pushed between the first rotating cylinder 23 and the second rotating cylinder 24, and the material can be processed through the semispherical groove on the surface of the first rotating cylinder 23 and the second rotating cylinder 24, the first motor 26 drives the first rotating cylinder 23 and the second rotating cylinder 24 to rotate and reciprocally push the material, so that the material can be more uniformly distributed and faster into the extrusion area during extrusion, thereby improving the extrusion speed and yield, through reciprocating pushing, it can be ensured that the material is fully mixed and uniformly spread before extrusion, reducing material waste and improving resource utilization, the combination of the first rotating cylinder 23 and the second rotating cylinder 24 rotating and reciprocally pushing the material helps to form a more compact structure of the material during extrusion, improving the strength and density of the vanadium-nitrogen alloy ball, the use of a single first motor 26 drive reduces the complexity of the equipment components and control system, reduces the failure rate and maintenance cost, the single first motor 26 control makes the equipment operation more simple and convenient, reduces the skill requirement of the operator, the use of high-efficiency first motor 26 as the power source, through the processing assembly 2, the rotary motion of the first motor 26 is transmitted to the rotating part and the reciprocating pushing mechanism of the processing assembly 2 respectively, the extrusion device body is designed as a rotatable structure, realizing continuous rotary extrusion and pushing, in the above-mentioned vanadium-nitrogen alloy ball extrusion device, a material collecting box 216 is installed, which has multiple significant benefits, first, the material collecting box 216 can efficiently collect the extruded alloy balls, avoiding product scattering or loss, ensuring the cleanliness and orderliness of the production environment, second, it helps to realize continuous production, because the extruded alloy balls can directly fall into the material collecting box 216, without the need for frequent manual collection, thereby improving production efficiency, third, the design of the material collecting box 216 can be adjusted according to production needs, such as setting different capacities, adding partition plates or installing vibrators, etc., to optimize the material receiving effect and ensure the integrity and quality of the alloy balls during collection, in addition, the material collecting box 216 is also convenient for subsequent processing and transportation, which can be directly connected with the automatic conveying system to convey the finished products to the next process or storage area, realizing seamless connection of the production process, in summary, the installation of the material collecting box 216 not only improves production efficiency, but also guarantees product quality, while simplifying the operation process,The filter hole 217 can filter the material which is not completely extruded once again.

[0038] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application have been described in detail, for those skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the scope of protection of the present application.

Claims

1. A device for forming and extruding vanadium-nitrogen alloy spheres, comprising a box (1), characterized in that: Also include processing components (2) set in the box (1) end outside; The processing assembly (2) includes a mounting bracket (21), a connecting slider (22) and a first rotating cylinder (23), the end outside of the box (1) is fixedly connected with the mounting bracket (21), the top inside of the mounting bracket (21) is threadedly connected with two threaded rods (215), one end inside of the mounting bracket (21) is slidably connected with the connecting slider (22), the end outside of the threaded rod (215) is rotatably connected with the upper surface of the connecting slider (22), one end inside of the connecting slider (22) is rotatably connected with the first rotating cylinder (23), the bottom inside of the mounting bracket (21) is rotatably connected with the second rotating cylinder (24), one end outside of the second rotating cylinder (24) is fixedly connected with the first belt pulley (25), one end inside of the box (1) is provided with the first motor (26), the main shaft outside of the first motor (26) is fixedly connected with the second belt pulley (27), the second belt pulley (27) is connected with the first belt pulley (25) through a belt, one end inside of the mounting bracket (21) is slidably connected with the mounting block (220), one side of the mounting block (220) is provided with the second motor (221), the main shaft outside of the second motor (221) is fixedly connected with one side of the first rotating cylinder (23).

2. The vanadium-nitrogen alloy sphere forming extrusion apparatus according to claim 1, characterized by: The main shaft outside of the first motor (26) is fixedly connected with the dial plate (28), the inside of the box (1) is rotatably connected with the dial arm (29), the end outside of the dial arm (29) is movably connected with the sliding block (210), the sliding block (210) is slidably connected with the top inside of the box (1), one side of the sliding block (210) is fixedly connected with the push plate (211).

3. The apparatus of claim 2 wherein: The two ends outside of the spring (212) are fixedly connected with the inside of the box (1) and the end outside of the dial arm (29) respectively.

4. The apparatus of claim 2 wherein: One side of the dial arm (29) is rotatably connected with the rotating wheel (213), the outside of the first motor (26) is in contact with the outside of the rotating wheel (213).

5. The apparatus of claim 2 wherein: One side of the mounting bracket (21) is fixedly connected with the feeding head (214), the outside of the push plate (211) is slidably connected with the inside of the feeding head (214).

6. The vanadium-nitrogen alloy sphere forming extrusion apparatus of claim 1, wherein: One end outside of the box (1) is fixedly connected with the material collecting box (216), one end inside of the material collecting box (216) is provided with the filter hole (217), the inside of the material collecting box (216) is fixedly connected with the universal wheel (218), one end inside of the material collecting box (216) is slidably connected with the powder box (219), the bottom outside of the box (1) is provided with a plurality of universal wheels (218).

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