Full-automatic high-speed splitting machine
By introducing a cutting roller and recycling mechanism into a fully automatic high-speed slitting machine, the cutting roller is driven by a motor through a hydraulic telescopic rod and a hydraulic sensor. The blades cut the waste material in an alternating manner. The hydraulic telescopic rod and electric telescopic column work together with the extrusion plate and the moving plate, and the photoelectric sensor and pneumatic baffle are used for material identification and classification. This solves the problems of low waste treatment efficiency, complex equipment and poor environmental performance in the existing technology, and realizes efficient and economical waste treatment and classification.
Patent Information
- Application Number
- CN202423270916.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing fully automatic high-speed slitting machines have low efficiency in waste processing due to the use of independent collection boxes. They also rely on pneumatic conveying systems to transport waste to designated areas, resulting in high equipment complexity and maintenance costs, low processing efficiency, poor environmental performance and economic benefits, and negatively impacting both economic viability and environmental friendliness.
The recycling mechanism includes a rotating cutting roller and gears, a gear-engaged hydraulic telescopic rod, and a motor that drives the cutting roller to rotate via hydraulic sensors and sensors on the conveyor belt. The blades rotate alternately to cut the waste. The hydraulic telescopic rod and electric telescopic column work with the extrusion plate and moving plate to achieve automatic compression and sorting of waste. Photoelectric sensors and pneumatic baffles are used for material identification and sorting.
It improves waste treatment efficiency, reduces equipment complexity and maintenance costs, enhances environmental performance and economic benefits, and facilitates the use of the equipment.
Smart Images
Figure CN223630440U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of slitting machines, in particular to a full-automatic high-speed slitting machine. BACKGROUND
[0002] The full-automatic high-speed slitting machine is a high-efficiency and high-precision processing equipment, which is widely applied to papermaking, printing, packaging, textile, electronics, food, medicine and other industries, and is convenient for cutting raw materials into required sizes and shapes.
[0003] The full-automatic high-speed slitting machine is convenient for tensioning raw materials through a winding roller, cutting through a blade, collecting waste through a separate collecting box, and treating the waste through a worker or a wind power conveying system.
[0004] When the full-automatic high-speed slitting machine recycling mechanism is used, the waste generated by the slitting machine is collected and reused through the recycling mechanism. CONTENT OF THE UTILITY MODEL
[0005] The application provides the full-automatic high-speed slitting machine.
[0006] The application specifically adopts the following technical scheme to achieve the above-mentioned purpose:
[0007] The full-automatic high-speed slitting machine comprises a frame body, a placing roller fixed at one end of the frame body, a motor one fixed at one side of the frame body, a rotating roller fixed at the output end of the motor one and extending into the frame body, a plurality of cutting knives fixed on the rotating roller, a motor two fixed at one side of the frame body, the motor two located at one side of the motor one, a winding roller fixed at the output end of the motor two and extending into the frame body, a conveying belt one fixed at one end of the frame body, one end of the conveying belt one corresponding to the rotating roller, one end of the conveying belt one extending out of the frame body, a cutting frame fixed at one end of the conveying belt one away from the frame body, a motor three fixed at one end of the cutting frame, a conveying belt two arranged at the lower end of the cutting frame, and a recycling mechanism arranged between the motor three and the conveying belt two.
[0008] By adopting the above technical scheme, the recycling mechanism can improve the processing efficiency of waste materials, reduce the complexity and maintenance cost of the equipment, reduce the influence on economy and environmental friendliness, and facilitate the use of the device.
[0009] Further, the recycling mechanism comprises two symmetrical cutting rollers rotatably connected in the cutting frame, blades are arranged on the cutting rollers and are arrayed, gears are fixed at one end of the cutting rollers and extend out of the cutting frame, the two gears are engaged, the motor is fixedly connected with the cutting rollers at the output end thereof and extends into the cutting frame, an extrusion frame is fixed at one end of the conveying belt two away from the cutting frame, and a recycling assembly is arranged between the extrusion frame and the conveying belt two.
[0010] By adopting the above technical scheme, the motor three drives the cutting rollers to rotate, the blades rotate, the two gears rotate, the blades on the two cutting rollers rotate alternately, and the waste materials falling on the conveying belt one are cut and processed.
[0011] Further, the recycling assembly comprises a hydraulic telescopic rod fixed at one end of the extrusion frame, an extrusion plate fixedly connected with the hydraulic telescopic rod at the telescopic end thereof and extending into the extrusion frame, a receiving box placed at the lower end of the extrusion frame, and a recycling piece arranged between the extrusion frame and the receiving box.
[0012] By adopting the above technical scheme, the hydraulic telescopic rod drives the extrusion plate to extrude the waste materials, facilitating the processing and compression of the waste materials.
[0013] Further, the recycling piece comprises a support plate fixed at the lower end of the extrusion frame, a pressure plate slidably connected in the extrusion frame, a pressure sensor fixed at the lower end of the pressure plate, the pressure sensor fixedly connected with the support plate, and the pressure sensor electrically connected with the hydraulic telescopic rod.
[0014] By adopting the above technical scheme, the pressure sensor senses the waste materials on the pressure plate, facilitating the processing of the waste materials.
[0015] Further, the extrusion frame is slidably provided with a moving plate at one end away from the hydraulic telescopic rod, the moving plate corresponds to the storage box, one end of the pressure plate is provided with a fixed port, the moving plate is located in the fixed port, the end of the moving plate is in contact with the pressure plate, and the end of the moving plate away from the pressure plate extends out of the extrusion frame.
[0016] By adopting the above technical scheme, the waste material can be conveniently treated through the moving plate and the fixed port.
[0017] Further, the extrusion frame is slidably provided with a moving plate at one end away from the hydraulic telescopic rod, the moving plate corresponds to the storage box, one end of the pressure plate is provided with a fixed port, the moving plate is located in the fixed port, the end of the moving plate is in contact with the pressure plate, and the end of the moving plate away from the pressure plate extends out of the extrusion frame.
[0018] By adopting the above technical scheme, the waste material can be conveniently treated through the moving plate and the fixed port.
[0019] Further, the cutting frame is fixedly provided with a fixed plate on one side, the fixed plate is fixedly provided with a photoelectric sensor at the lower end, one side of the second conveying belt is provided with a pneumatic baffle, and the pneumatic baffle is electrically connected with the photoelectric sensor.
[0020] By adopting the above technical scheme, the photoelectric sensor identifies the waste material on the second conveying belt through infrared rays, the pneumatic baffle rotates to guide the metal, and the classification and treatment of the material are facilitated in cooperation with the second conveying belt.
[0021] Further, the cutting roller is provided with a plurality of fixed sleeves, the fixed sleeves are fixedly connected with the blades, the cutting roller is provided with a plurality of fixed holes, the fixed sleeves are provided with limiting holes corresponding to the fixed holes, the fixed sleeves are threadedly connected with fixed columns, and the fixed columns extend into the fixed holes.
[0022] By adopting the above technical scheme, the fixed column on the fixed sleeve is twisted to release the limitation of the fixed sleeve, the fixed sleeve is moved to the vicinity of the corresponding fixed hole, and the distance between the blades is conveniently adjusted.
[0023] In summary, the present application has at least one of the following beneficial effects:
[0024] 1. In the use of the slitting machine, the motor three drives the cutting roller to rotate, so that the blade rotates, drives the two gears to rotate, and the blades on the two cutting rollers rotate alternately, cutting the waste falling on the conveying belt one, and the cut waste falls into the conveying belt two, and the conveying belt two transports the waste to the extrusion frame, falls on the pressure plate, and the pressure sensor senses the waste on the extrusion plate, and when the preset pressure is reached, the hydraulic telescopic rod is fed back, the hydraulic telescopic rod drives the extrusion plate to extrude the waste, so that the waste falls on the moving plate, and the compressed waste falls into the storage box for temporary storage, through the recycling mechanism, the processing efficiency of the waste is improved, the complexity and maintenance cost of the equipment are reduced, the influence on the economy and environmental friendliness is reduced, and the use of the device is facilitated.
[0025] 2. In the use of the slitting machine, the photoelectric sensor identifies the waste on the conveying belt two through infrared rays, and distinguishes metals, plastics and the like. When plastic is sensed, the pneumatic baffle is stationary, and when plastic is sensed, the pneumatic baffle is started, so that the pneumatic baffle rotates to guide the metal, and cooperates with the conveying belt two to facilitate the classification and treatment of the material. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a schematic diagram of the recycling mechanism in this application.
[0027] Figure 2 is a first schematic diagram of the internal recycling mechanism in this application.
[0028] Figure 3 is a second schematic diagram of the internal recycling mechanism in this application.
[0029] Figure 4 is a schematic diagram of the recycling mechanism in this application Figure 3 enlarged structure diagram.
[0030] BRIEF DESCRIPTION OF DRAWINGS:
[0031] 1, frame; 2, placing roller; 3, motor one; 4, motor two; 5, winding roller; 6, rotating roller; 7, conveying belt one; 8, cutting frame; 9, motor three; 10, cutting roller; 11, blade; 12, gear; 13, conveying belt two; 14, extrusion frame; 15, hydraulic telescopic rod; 16, extrusion plate; 17, storage box; 18, pressure plate; 19, support plate; 20, pressure sensor; 21, fixed plate; 22, photoelectric sensor; 23, pneumatic baffle; 24, moving plate; 25, electric telescopic column; 26, fixed sleeve; 27, fixed column. DETAILED DESCRIPTION
[0032] The following will be described in detail in combination with the accompanying Figures 1-4 The application is further described in detail.
[0033] The embodiment of the application discloses a full-automatic high-speed slitting machine.
[0034] Referring to Figure 1 and Figure 2 The full-automatic high-speed slitting machine comprises a frame body 1, a placing roller 2 fixed at one end of the frame body 1, a motor 1 3 fixed at one side of the frame body 1, a rotating roller 6 fixed at the output end of the motor 1 3 and extending into the frame body 1, a plurality of cutting knives fixed on the rotating roller 6, a motor 2 4 fixed at one side of the frame body 1 and located at one side of the motor 1 3, a winding roller 5 fixedly connected to the output end of the motor 2 4 and extending into the frame body 1, a conveying belt 1 7 fixed at one end of the frame body 1, one end of the conveying belt 1 7 corresponding to the rotating roller 6, the conveying belt 1 7 extending out of the frame body 1 at one end, a cutting frame 8 fixed at one end of the conveying belt 1 7 away from the frame body 1, a motor 3 9 fixed at one end of the cutting frame 8, a conveying belt 2 1 3 arranged at the lower end of the cutting frame 8, and a recycling mechanism arranged between the motor 3 9 and the conveying belt 2 1 3.
[0035] In use, the operator places the raw material to be cut on the placing roller 2, starts the motor 2 4 to drive the winding roller 5 to tension the raw material, and then starts the motor 1 3 to drive the rotating roller 6 to cut the raw material with the cutting knives to the required size. During the processing, the conveying belt 1 7 is started to move to transport the waste material, and the recycling mechanism is used to improve the processing efficiency of the waste material, reduce the complexity and maintenance cost of the equipment, reduce the influence on the economy and environmental friendliness, and facilitate the use of the device.
[0036] Referring to Figure 2 and Figure 3The recycling mechanism comprises two symmetrical cutting rollers 10 rotatably connected in the cutting frame 8, the cutting rollers 10 are provided with blades 11 and are arrayed, one end of the cutting rollers 10 protrudes out of the cutting frame 8 and is fixed with a gear 12, the two gears 12 are engaged, the output end of the motor protrudes into the cutting frame 8 and is fixedly connected with the cutting rollers 10, one end of the conveying belt two 13 away from the cutting frame 8 is fixed with a pressing frame 14, and the pressing frame 14 and the conveying belt two 13 are provided with a recycling assembly. The recycling assembly comprises a hydraulic telescopic rod 15 fixed at one end of the pressing frame 14, the telescopic end of the hydraulic telescopic rod 15 protrudes into the pressing frame 14 and is fixedly connected with a pressing plate 16, a storage box 17 is arranged at the lower end of the pressing frame 14, and a recycling piece is arranged between the storage box 17 and the pressing frame 14. The recycling piece comprises a supporting plate 19 fixed at the lower end of the pressing frame 14, the pressing frame 14 is slidably connected with a pressure plate 18, the lower end of the pressure plate 18 is fixedly connected with a pressure sensor 20, the pressure sensor 20 is fixedly connected with the supporting plate 19, and the pressure sensor 20 is electrically connected with the hydraulic telescopic rod 15. The end of the pressing frame 14 away from the hydraulic telescopic rod 15 is slidably provided with a moving plate 24, the moving plate 24 corresponds to the storage box 17, one end of the pressure plate 18 is provided with a fixed port, the moving plate 24 is located in the fixed port, the end of the moving plate 24 is in contact with the pressure plate 18, and the end of the moving plate 24 away from the pressure plate 18 protrudes out of the pressing frame 14. The end of the pressing frame 14 away from the hydraulic telescopic rod 15 is fixedly connected with an electric telescopic column 25, and the telescopic end of the electric telescopic column 25 is fixedly connected with the moving plate 24.
[0037] In use, the motor three 9 is started, the motor three 9 drives the cutting rollers 10 to rotate, the blades 11 rotate, the two gears 12 rotate, the blades 11 on the two cutting rollers 10 rotate alternately, the waste falling on the conveying belt one 7 is cut, the cut waste falls into the conveying belt two 13, the conveying belt two 13 transports the waste into the pressing frame 14, the waste falls on the pressure plate 18, the pressure sensor 20 senses the waste on the pressure plate 18, when the preset pressure is reached, the feedback is given to the hydraulic telescopic rod 15, the hydraulic telescopic rod 15 drives the pressing plate 16 to press the waste, the waste is conveniently processed and compressed, the waste falls on the moving plate 24, the compressed waste falls into the storage box 17 for temporary storage, manual intervention is reduced, meanwhile, the electric telescopic column 25 drives the moving plate 24 to move, the waste falls into the storage box 17 from the fixed port, the waste is conveniently processed, through the recycling mechanism, the waste processing efficiency is improved, the complexity and maintenance cost of the equipment are reduced, the influence on the economy and environmental friendliness is reduced, and the use of the device is facilitated.
[0038] Referring to Figure 3 and Figure 4The side of the cutting frame 8 is fixed with a fixed plate 21, the lower end of the fixed plate 21 is fixed with a photoelectric sensor 22, one side of the conveying belt two 13 is provided with a pneumatic baffle 23, and the pneumatic baffle 23 is electrically connected with the photoelectric sensor 22. A plurality of fixed sleeves 26 are arranged on the cutting roller 10, the fixed sleeves 26 are fixedly connected with the blades 11, a plurality of fixed holes are arranged on the cutting roller 10, and a fixed column 27 is threadedly connected with the fixed sleeve 26 and extends into the fixed hole.
[0039] When the slitting machine is used, the photoelectric sensor 22 identifies the waste on the conveying belt two 13 through infrared rays, and distinguishes metals, plastics and the like. When the plastic is sensed, the pneumatic baffle 23 does not move, and when the plastic is sensed, the pneumatic baffle 23 is started to rotate and guide the metal. In cooperation with the conveying belt two 13, the material is conveniently classified and processed. When it is necessary to adjust the distance between the blades 11, the fixed column 27 on the fixed sleeve 26 is screwed, the restriction on the fixed sleeve 26 is released, the fixed sleeve 26 is moved to the vicinity of the corresponding fixed hole, the blade 11 is moved, and the fixed column 27 is screwed again to restrict the fixed sleeve 26, so that the distance between the blades 11 is adjusted, and the thickness of the waste is adjusted.
[0040] The implementation principle of the full-automatic high-speed slitting machine is as follows: when the slitting machine is used, the worker places the raw material to be cut on the placing roller 2, starts the motor two 4, and drives the winding roller 5 to tension the raw material. Then, the motor one 3 drives the rotating roller 6 to make the cutting knife cut the raw material into the required size.
[0041] When the slitting machine is used, the motor three 9 is started, the motor three 9 drives the cutting roller 10 to rotate, the blade 11 rotates, the two gears 12 rotate, the blades 11 on the two cutting rollers 10 rotate alternately, the waste falling on the conveying belt one 7 is cut, and the cut waste falls into the conveying belt two 13. The waste is transported into the extrusion frame 14 by the conveying belt two 13, falls on the pressure plate 18, and is inducted by the pressure sensor 20. When the preset pressure is reached, the hydraulic telescopic rod 15 is fed back, the hydraulic telescopic rod 15 drives the extrusion plate 16 to extrude the waste, the waste is conveniently processed and compressed, the waste falls on the moving plate 24, the electric telescopic column 25 drives the moving plate 24 to move, and the waste falls into the storage box 17 from the fixed port.
[0042] In the use of the slitting machine, the photoelectric sensor 22 identifies the waste on the conveying belt two 13 through infrared rays, and distinguishes metals, plastics and the like. When the plastic is sensed, the pneumatic baffle 23 is not moved. When the plastic is sensed, the pneumatic baffle 23 is started to make the pneumatic baffle 23 rotate to guide the metal. In cooperation with the conveying belt two 13, the material is classified and processed. When it is necessary to adjust the distance between the blades 11, the fixed column 27 on the fixed sleeve 26 is twisted to release the restriction on the fixed sleeve 26, move the fixed sleeve 26 to the vicinity of the corresponding fixed hole, move the blade 11, and then twist the fixed column 27 to restrict the fixed sleeve 26.
Claims
1. A full-automatic high-speed slitting machine, comprising a frame body (1), characterized in that: The frame body (1) one end is fixed with the placement roller (2), the frame body (1) one side is fixed with motor one (3), the motor one (3) output end stretches into the frame body (1) and is fixed with the rotating roller (6), the rotating roller (6) is fixed with multiple cutting knives, the frame body (1) one side is fixed with motor two (4), the motor is located in the one side of motor one (3), the output end of motor two (4) stretches into the frame body (1) and is fixedly connected with the winding roller (5), the frame body (1) one end is fixed with the conveyer belt one (7), the conveyer belt one (7) one end corresponds with the rotating roller (6), the conveyer belt one (7) one end stretches out the frame body (1), the conveyer belt one (7) away from the frame body (1) one end is fixed with the cutting frame (8), the cutting frame (8) one end is fixed with motor three (9), the cutting frame (8) lower end is provided with the conveyer belt two (13), the motor three (9) and the conveyer belt two (13) between the setting has the recycling mechanism.
2. The fully automatic high-speed slitter as claimed in claim 1, characterized in that: The recycling mechanism includes two symmetrical cutting rollers (10) rotatably connected in the cutting frame (8), the cutting roller (10) is provided with blade (11) and array distribution, the cutting roller (10) one end stretches out the cutting frame (8) and is fixed with the gear (12), two the gear (12) is engaged, the motor three (9) output end stretches into the cutting frame (8) and is fixedly connected with the cutting roller (10), the conveyer belt two (13) away from the cutting frame (8) one end is fixed with the extrusion frame (14), the extrusion frame (14) and the conveyer belt two (13) between the setting has the recycling assembly.
3. The fully automatic high-speed slitter as claimed in claim 2, characterized in that: The recycling assembly includes hydraulic telescopic rod (15) fixed in the extrusion frame (14) one end, the telescopic end of the hydraulic telescopic rod (15) stretches into the extrusion frame (14) and is fixedly connected with the extrusion plate (16), the extrusion frame (14) lower end is placed with the storage box (17), the storage box (17) and the extrusion frame (14) between the setting has the recycling piece.
4. The fully automatic high-speed slitter as claimed in claim 3, characterized in that: The recycling piece includes the support plate (19) fixed in the extrusion frame (14) lower end, the pressure plate (18) is slidably connected in the extrusion frame (14), the pressure plate (18) lower end is fixed with the pressure sensor (20), the pressure sensor (20) is fixedly connected with the support plate (19), the pressure sensor (20) is electrically connected with the hydraulic telescopic rod (15).
5. The fully automatic high-speed slitter as claimed in claim 4, characterized in that: The extrusion frame (14) away from the hydraulic telescopic rod (15) one end is slidably provided with the moving plate (24), the moving plate (24) corresponds with the storage box (17), one end of the pressure plate (18) is provided with the fixed mouth, the moving plate (24) is located in the fixed mouth, the moving plate (24) end and the pressure plate (18) contact, the moving plate (24) away from the pressure plate (18) one end stretches out the extrusion frame (14).
6. The fully automatic high-speed slitter as claimed in claim 5, characterized in that: The extrusion frame (14) away from the hydraulic telescopic rod (15) one end is fixed with the electric telescopic column (25), the telescopic end of the electric telescopic column (25) is fixedly connected with the moving plate (24).
7. The fully automatic high-speed slitter as claimed in claim 1, characterized in that: One side of the cutting frame (8) is fixed with a fixed plate (21), the lower end of the fixed plate (21) is fixed with a photoelectric sensor (22), one side of the conveying belt two (13) is provided with a pneumatic baffle (23), the pneumatic baffle (23) is electrically connected with the photoelectric sensor (22).
8. The fully automatic high-speed slitter as claimed in claim 2, characterized in that: A plurality of fixed sleeves (26) are arranged on the cutting roller (10), the fixed sleeves (26) are fixedly connected with the blades (11), a plurality of fixed holes are formed in the cutting roller (10), limiting holes corresponding to the fixed holes are formed in the fixed sleeves (26), and fixed columns (27) are threadedly connected with the fixed sleeves (26) and extend into the fixed holes.