Brake device
By using a clamping mechanism and a power component in the braking device, the friction between the brake pads and the side wall of the carrier plate gradually increases, solving the problem of insufficient braking force in the existing technology, and achieving stable positioning of the carrier plate and improved positional accuracy.
Patent Information
- Application Number
- CN202520244824.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-02-17
AI Technical Summary
The problem that the braking device cannot effectively solve in the prior art is that it cannot be used effectively when dealing with large or heavy pallets. The braking force of the prior art is insufficient, which causes the workpiece on the pallet to be subjected to a large reaction force and is easily damaged.
A braking device comprising a clamping mechanism and a power component is adopted. By gradually increasing the frictional force between the brake pads and the side wall of the carrier disc, the braking process of the carrier disc is achieved. This gradually increases the frictional force of the braking device, thus solving the problem of insufficient braking force in existing technologies.
It achieves stable positioning of the carrier plate in the preset position, reduces the reaction force of the workpiece inside the carrier plate, is suitable for carrier plates with large mass, and improves the accuracy of the carrier plate position.
Smart Images

Figure CN223632410U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of automation transportation, especially a brake device. BACKGROUND
[0002] In the field of automation production, it is often necessary to transport a carrier plate through a conveying belt, and when the carrier plate reaches an operating station, a brake device is needed to accurately stop the carrier plate to a fixed position.
[0003] At present, the brake device usually adopts a baffle to block the running direction of the carrier plate, but this brake device is only suitable for carrier plates with small mass, and when a baffle is used to block a carrier plate with large mass, such as a carrier plate with hundreds of kilograms, the blocking force of the baffle is insufficient and easy to be damaged, and the workpieces on the carrier plate will also be subjected to a large reaction force. SUMMARY
[0004] The utility model aims at providing a brake device suitable for a carrier plate with large mass.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] A brake device is used to fix a carrier plate to a preset position on a sliding rail, and the brake device comprises a clamping mechanism and a power member.
[0007] Optionally, the pushing assembly comprises a fixing member and a pushing arm, a group of oppositely arranged pushing arms are connected through a connecting member, a group of fixing members are connected to the sliding rail and oppositely arranged on both sides of the carrier plate, the pushing arm has a contact end, a moving end opposite to the contact end, and a rotating part arranged between the contact end and the moving end, the rotating part of the pushing arm is rotationally connected to the fixing member, the contact end of the pushing arm approaches or moves away from the carrier plate with the rotation of the pushing arm, and is used to abut against a group of oppositely arranged brake pads to clamp the carrier plate, the moving ends of the oppositely arranged pushing arms are respectively rotationally connected to both ends of the connecting member, and the connecting member is controllably telescopic under the action of the power member to drive a group of the pushing arms to synchronously rotate.
[0008] Optionally, the pushing assembly further comprises a slide rod, the fixing member comprises a slide channel penetrating through the fixing member, the slide channel is parallel to the carrier plate, the slide rod penetrates through and is slidably connected to the slide channel, one end of the slide rod close to the carrier plate is connected to the brake pad for driving the brake pad to move, and one end of the slide rod away from the carrier plate corresponds to the abutting end of the pushing arm.
[0009] Optionally, the slide rod is provided with a limiting part at each end for preventing the slide rod from falling off the fixing member.
[0010] Optionally, the side of the slide rod away from the brake pad is a plane.
[0011] Optionally, the side of the brake pad away from the carrier plate is embedded in the middle of one end of the slide rod close to the carrier plate.
[0012] Optionally, the abutting end of the pushing arm is rotatably connected with a plurality of rollers, the rotating direction of the rollers is parallel to the rotating direction of the pushing arm, and the rollers are used for pushing the brake pad.
[0013] Optionally, the connecting member comprises the power member and a connecting rod connected to one end of the power member, and the connecting rod is parallel to the power member.
[0014] Optionally, the pushing assembly further comprises a spring member for driving the brake pad away from the carrier plate.
[0015] Optionally, a plurality of sets of the clamping mechanism are arranged.
[0016] The beneficial effects of the utility model lie in that the carrier plate slides on the slide rail under the action of inertia, the brake pads arranged oppositely abut against the side walls of the carrier plate from both sides, and the friction force between the brake pads and the carrier plate prevents the carrier plate from continuing to slide. In this braking mode, the friction force between the brake pads and the carrier plate gradually increases, the sliding speed of the carrier plate gradually decreases, the process of the carrier plate from sliding to being stationary is relatively stable, the reaction force of the workpiece in the carrier plate is reduced, and the carrier plate can be applied to a carrier plate with large mass. Since the brake pads on both sides operate synchronously, the carrier plate can be kept in the central position.
[0017] The above description is only a summary of the technical scheme of the utility model, in order to more clearly understand the technical means of the utility model, and the content of the specification can be implemented, the following preferred embodiments of the utility model are described in detail in combination with the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a structure schematic view of the slide rail and the braking device shown in the utility model embodiment one;
[0019] Figure 2The utility model discloses a push assembly and the main view of connecting piece shown in embodiment one of the utility model.
[0020] Figure 3 The utility model discloses a push assembly and the main view of connecting piece shown in embodiment one of the utility model.
[0021] Legend: 101 - support frame, 102 - pulley block, 103 - carrier disc, 1 - push assembly, 11 - fixing piece, 111 - rotating frame, 112 - rotating shaft, 12 - push arm, 121 - abutting end, 122 - moving end, 123 - rotating part, 124 - roller, 13 - brake pad, 14 - slide bar, 141 - limiting part, 15 - spring piece, 2 - connecting piece, 21 - power piece, 22 - connecting rod. DETAILED DESCRIPTION
[0022] The technical scheme of the utility model will be described below in conjunction with the drawings, obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the ordinary skill in the art without making the creative labor belong to the scope of the utility model protection.
[0023] In the description of the utility model, it is necessary to explain that the orientation or position relation of the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relation shown in the drawing, and is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, a particular orientation and operation, therefore, cannot be understood as the limitation of the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0024] In the description of the utility model, it is necessary to explain that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, can be fixed connection, can also be detachable connection, or integrally connected, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through the intermediate medium, can be the communication inside two elements. For the ordinary skill in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0025] In addition, the technical features involved in different embodiments of the utility model described below can be combined with each other as long as there is no conflict.
[0026] Please see Figure 1 And Figure 2The utility model discloses a brake device for fixing the carrier plate 103 at the preset position on the sliding rail, and the brake device comprises a clamping mechanism and a power piece 21, the clamping mechanism comprises two oppositely arranged push assembly 1, and the push assembly 1 comprises the brake pad 13 corresponding to the side face of the carrier plate 103, and the power piece 21 drives the synchronous movement of the two oppositely arranged brake pads 13 towards the direction close to or away from the carrier plate 103.
[0027] The carrier plate 103 slides on the sliding rail under the action of inertia, and the oppositely arranged brake pads 13 abut against the side walls of the carrier plate 103 from both sides, and the friction between the brake pads 13 and the carrier plate 103 prevents the carrier plate 103 from continuing to slide. In this braking mode, the friction between the brake pads 13 and the carrier plate 103 gradually increases, so that the sliding speed of the carrier plate 103 gradually decreases, and the process of the carrier plate 103 from sliding to stationary is relatively stable, which helps to reduce the reaction force of the workpiece in the carrier plate 103, and can be suitable for the carrier plate 103 with large mass. Since the two brake pads 13 operate synchronously, it is helpful to keep the carrier plate 103 in the central position, and it is helpful to improve the accuracy of the position of the carrier plate 103.
[0028] Specifically, please refer to the following examples.
[0029] Example 1:
[0030] Please refer to Figure 1 and Figure 2 The brake device shown in a preferred embodiment of the present application is used for fixing the carrier plate 103 at the preset position on the sliding rail. The sliding rail comprises two groups of oppositely arranged support frames 101. The horizontal direction parallel to the support frame 101 is the first direction, and the horizontal direction perpendicular to the first direction is the second direction. The support frame 101 is provided with a plurality of rows of horizontally arranged pulley blocks 102 which are free to rotate towards the first direction. The pulley block 102 is arranged between the support frames 101 and is used for supporting the carrier plate 103. The carrier plate 103 is supported on the pulley and slides along the first direction under the action of inertia. In this embodiment, the carrier plate 103 is configured in the shape of a rectangle, and the total mass of the carrier plate 103 filled with workpieces is about 800 kg.
[0031] The brake device comprises three groups of clamping mechanisms and connecting pieces 2. Each group of clamping mechanisms comprises two push assembly 1s which are axisymmetric along the first direction, and the push assembly 1 comprises the brake pad 13 which is arranged vertically and parallel to the first direction. The connecting piece 2 is connected between the two push assembly 1s in the corresponding clamping mechanism, and is controllably telescopic along the second direction, drives the two brake pads 13 of the corresponding group of clamping mechanisms to move along the second direction close to the side face of the carrier plate 103, so as to clamp the carrier plate 103 and prevent the carrier plate 103 from continuing to slide. When the carrier plate 103 is located at the preset position, the brake pads 13 of the three groups of clamping mechanisms abut against the two side faces of the carrier plate 103 parallel to the first direction.
[0032] Please refer to Figure 1 , Figure 2 and Figure 3 , the pushing assembly 1 further comprises a fixing member 11, a pushing arm 12 and a sliding rod 14.
[0033] The fixing member 11 is fixedly connected to the support frame 101 of the sliding rail in the vertical direction, and the thickness of the fixing member 11 in the second direction is large. The lower half of the fixing member 11 is fixedly connected with a rotating frame 111, which extends downward away from the side of the fixing member 11 away from the carrier disc 103. The rotating frame 111 is used to support a rotating shaft 112 parallel to the first direction. The upper half of the fixing member 11 is provided with a sliding passage penetrating through the fixing member 11 in the second direction, and the sliding passage is configured in a rectangular shape.
[0034] The structure of the sliding rod 14 matches the sliding passage and is slidingly connected to the sliding passage. The two ends of the sliding rod 14 are expanded to form limiting portions 141 that cannot pass through the sliding passage, preventing the sliding rod 14 from falling off. The middle of the side of the sliding rod 14 close to the carrier disc 103 is formed with a mounting groove, and the brake pad 13 is mounted in the mounting groove and protrudes from the surface of the sliding rod 14, so that the brake pad 13 away from the side of the carrier disc 103 is completely embedded in the limiting portion 141 of the sliding rod 14, preventing the brake pad 13 from falling off under the action of friction. The brake pad 13 is detachably connected to the sliding rod 14, facilitating the replacement of the brake pad 13.
[0035] The pushing arm 12 has opposite abutting ends 121 and moving ends 122, and a rotating portion 123 disposed between the abutting ends 121 and the moving ends 122. The rotating portion 123 of the pushing arm 12 is rotationally connected to the rotating shaft 112, so that the pushing arm 12 as a whole rotates in the second direction. The abutting end 121 of the pushing arm 12 is offset relative to the moving end 122 towards the direction close to the carrier disc 103, so that the pushing arm 12 as a whole forms an obtuse angle, and the rotating portion 123 is disposed at the turning point of the pushing arm 12. The abutting end 121 of the pushing arm 12 is rotationally connected to a group of rollers 124 arranged in the first direction and freely rotating in the second direction. The position of the roller 124 corresponds to the side of the sliding rod 14 away from the carrier disc 103, and is used to abut the sliding rod 14 to slide in the second direction, so that the brake pad 13 abuts the carrier disc 103. Since the side of the sliding rod 14 away from the carrier disc 103 is a plane, and the roller 124 can freely rotate, the friction between the abutting end 121 of the pushing arm 12 and the sliding rod 14 is small, preventing structural interference caused by the inconsistent movement directions of the two.
[0036] The connecting member 2 is arranged along the second direction, and two ends of the connecting member 2 are rotationally connected to the moving ends 122 of the two push arms 12 of the same set of clamping mechanisms, respectively. The connecting member 2 is controllably telescopic, and drives the brake pad 13 to move synchronously, which helps to clamp the carrier 103 and position the carrier 103 in the middle of the sliding track. In the embodiment, the connecting member 2 comprises a power member 21 and a connecting rod 22 connected to one end of the power member 21, and the power member 21 is an oil cylinder. In other embodiments, the connecting member 2 may, for example, also be a structure in which the same connecting rod 22 is connected to two ends of the power member 21.
[0037] In the embodiment, the push assembly 1 further comprises a spring member 15. The spring member 15 is sleeved on the middle part of the sliding rod 14 and cannot pass through the sliding passage. One end of the spring member 15 abuts against the side of the fixed member 11 away from the carrier 103, and the other end of the spring member 15 abuts against the limiting part 141 of the sliding rod 14. When the brake pad 13 abuts against the carrier 103, the spring member 15 is compressed under force. When the connecting member 2 is retracted to drive the push arms 12 to rotate, so that the abutting ends 121 of the push arms 12 are away from the carrier 103 and no longer apply a pushing force to the sliding rod 14 towards the carrier 103, the spring member 15 restores to push the sliding rod 14 to slide, and drives the brake pad 13 to move away from the carrier 103.
[0038] In the embodiment, the structures of the three sets of clamping mechanisms and the connecting member 2 have slight differences in time and speed of operation, so that the carrier 103 is first decelerated and then completely stopped and positioned in the preset position.
[0039] The utility model discloses the beneficial effect lies in, the carrier 103 of the quality of being convenient for is positioned in the preset position stably and accurately, and the whole structure is simple, and the cost is lower.
[0040] Embodiment two:
[0041] The difference between the embodiment and the embodiment one is that in the embodiment, the multiple sets of clamping mechanisms are connected to the same connecting member 2, the connecting member 2 is horizontally arranged, and is a plate-shaped structure that is controllably telescopic along the second direction under the drive of the oil cylinder.
[0042] The technical features of the above-described embodiments can be combined arbitrarily, and to make the description concise, all possible combinations of the technical features in the above-described embodiments are not described, however, as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the description.
[0043] The above-described embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but it can not be understood as the limitation of the scope of the utility model patent. It should be pointed out that for ordinary skilled persons in the art, on the premise of not departing from the concept of the utility model, a number of modifications and improvements can be made, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent should be subject to the appended claims.
Claims
1. A brake device characterized by comprising: The brake device for fixing the carrier plate (103) to the preset position on the sliding rail comprises a clamping mechanism and a power element (21), the clamping mechanism comprises two opposite push assemblies (1), the push assembly (1) comprises a brake pad (13) corresponding to the side of the carrier plate (103), and the power element (21) drives the two opposite brake pads (13) to move controllably and synchronously towards the carrier plate (103).
2. The brake device according to claim 1, wherein The push assembly (1) comprises a fixing element (11) and a push arm (12), a set of opposite push arms (12) are connected through a connecting element (2), a set of fixing elements (11) are connected to the sliding rail and oppositely arranged on both sides of the carrier plate (103), the push arm (12) has a contact end (121), a moving end (122) opposite to the contact end (121) and a rotating part (123) arranged between the contact end (121) and the moving end (122), the rotating part (123) of the push arm (12) is rotationally connected to the fixing element (11), the contact end (121) of the push arm (12) approaches or moves away from the carrier plate (103) with the rotation of the push arm (12), and the contact end (121) is used for clamping the carrier plate (103) by abutting against a set of opposite brake pads (13), the moving ends of the opposite push arms (12) are respectively rotationally connected to two ends of the connecting element (2), and the connecting element (2) is controllably telescopic under the action of the power element (21), so as to drive a set of push arms (12) to rotate synchronously.
3. The brake device according to claim 2, wherein The push assembly (1) further comprises a slide rod (14), the fixing element (11) comprises a sliding passage penetrating through the fixing element (11), the sliding passage is parallel to the carrier plate (103), the slide rod (14) penetrates through and is slidingly connected to the sliding passage, one end of the slide rod (14) close to the carrier plate (103) is connected to the brake pad (13) for driving the brake pad (13) to move, and the other end of the slide rod (14) away from the carrier plate (103) corresponds to the contact end (121) of the push arm (12).
4. The brake device according to claim 3, wherein Both ends of the slide rod (14) are provided with limiting parts (141) for preventing the slide rod (14) from falling off the fixing element (11).
5. The brake device according to claim 3, wherein The side of the slide rod (14) away from the brake pad (13) is a plane.
6. The brake device according to claim 3, wherein The side of the brake pad (13) away from the carrier plate (103) is embedded in the middle of one end of the slide rod (14) close to the carrier plate (103).
7. The brake device of claim 2, wherein The contact end (121) of the push arm (12) is rotationally connected with a plurality of rollers (124), the rotating direction of the rollers (124) is parallel to the rotating direction of the push arm (12), and the rollers (124) are used for pushing the brake pad (13).
8. The brake device of claim 2, wherein The connecting element (2) comprises the power element (21) and a connecting rod (22) connected to one end of the power element (21), and the connecting rod (22) is parallel to the power element (21).
9. The brake device of claim 2, wherein The pushing assembly (1) further comprises a spring member (15) for driving the brake pad (13) away from the carrier disc (103).
10. The brake device of claim 1, wherein A plurality of sets of the clamping mechanism are arranged.