Scrap edge sucking and collecting device
By designing a waste material collection device that uses negative pressure suction and cutting to break down the waste material, the problem of discontinuous collection of residual material during the vacuum packaging process of compressed biscuits was solved. This device achieves stable suction and cutting of residual material, improves collection efficiency, and reduces manual intervention.
Patent Information
- Application Number
- CN202520081690.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-01-14
AI Technical Summary
In the existing technology, during the vacuum packaging process of compressed biscuits, it is inconvenient to collect the excess packaging film, especially during the start-up and shutdown of the packaging production line, which can easily break the film, resulting in discontinuous material collection by the winding roller and requiring manual intervention.
A waste material collection device was designed. It uses a suction pump to provide negative pressure to suck the packaging film residue into the suction tube, and then cuts and breaks it up by the blade on the cutting shaft. Combined with the drive mechanism, it ensures continuous negative pressure and cutting to prevent the residue from accumulating and clogging.
It enables continuous suction and cutting of residual material during the start-up and shutdown of the packaging production line, avoiding the breaking of residual material, ensuring the smooth flow of the suction tube and the collection efficiency, and reducing manual intervention.
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Figure CN223632612U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to food vacuum packaging technical field, concretely relates to waste edge suction material collecting device. BACKGROUND
[0002] When the compressed biscuit comes out from the forming machine, it is compacted into a square shape, and then needs to be vacuum packaged by a vacuum aluminum foil bag to effectively maintain the crisp taste of the biscuit. Before packaging, the biscuits need to be adjusted to a uniform posture and arranged neatly to quickly cooperate with the vacuum packaging machine for feeding.
[0003] The vacuum packaging of the compressed biscuit is usually carried out by the lower film stretching forming method on the vacuum packaging machine. The aluminum foil bag used for packaging is divided into two pieces, i.e., the upper film and the lower film. The lower film is laid on the packaging platform (conveying belt) and is thermoplastically formed into a row of sunken film cavities according to the size and spacing of the compressed biscuits for mass packaging. Then, the biscuits to be packaged are put into the formed lower film cavities one by one, the upper film is covered from above, then vacuum is extracted, and the upper film and the lower film are heat sealed to form vacuum packaging arranged neatly on one packaging bag.
[0004] After the vacuum packaging of the compressed biscuit, the compressed biscuit product is formed by horizontal cutting and vertical cutting of the cutting device, but a certain width of excess material is left on both sides of the packaging film during vertical cutting. These excess materials will be continuously pulled out like a long line as the vertical cutting operation proceeds. These edge excess materials need to be collected in time. The common way is to use a winding roller to wind and roll them up. However, since the packaging production line will start and stop at times during actual work, the pulling out of the edge excess material will also correspondingly stop and start, so that the simple winding roller winding often appears to be pulled off the excess material during vertical cutting pause. In order to continue winding, manual feeding needs to be performed on the winding roller from time to time, which is not convenient for collecting the excess material. SUMMARY
[0005] In view of the deficiencies of the prior art, the utility model provides a waste edge suction material collecting device to solve the above problems.
[0006] The utility model discloses the purpose is realized through the following technical schemes:
[0007] The waste edge suction material collecting device provided by the utility model comprises:
[0008] A suction pump is installed in the suction cylinder. The air inlet of the suction pump is located in the suction cylinder and is provided with a screen. The air outlet of the suction pump is located outside the suction cylinder. Two suction pipes are connected to the suction cylinder. The distal ends of the two suction pipes extend towards the two sides of the compressed biscuit packaging film respectively. Side openings are formed on the two sides of the position close to the distal end of each suction pipe.
[0009] A pulverizing bin is sleeved outside the distal ends of the two suction pipes, so that the side openings of the suction pipes are located in the pulverizing bin, two cutting shafts are rotatably installed on both sides of the two side openings in the pulverizing bin, a plurality of blades are uniformly distributed on the cutting shafts in the circumferential direction, and the rotation of the cutting shafts can drive the blades to pass through the side openings and enter the interiors of the suction pipes.
[0010] A driving mechanism is used to drive the two cutting shafts to rotate.
[0011] Further, the driving mechanism comprises a motor, two transmission rods and transmission belts, the motor is installed in the pulverizing bin and has a first gear installed on the output shaft end, the two transmission rods are rotatably installed in the pulverizing bin and are located on both sides of the motor, the transmission rods are provided with second gears which are engaged with the first gear, and the transmission belts are respectively arranged around the outer sides of the two transmission rods and the cutting shafts adjacent to the transmission rods.
[0012] Further, the blades on the two cutting shafts can be mutually adhered and staggered when rotating.
[0013] Further, a supporting column is installed at the bottom of the pulverizing bin.
[0014] Further, a cylinder cover is threadedly screwed on the top of the suction cylinder, and the cylinder cover is provided with a transparent window.
[0015] According to the technical scheme, the waste edge suction and collection device has the following advantages:
[0016] The suction pump provides negative pressure suction force, so that the excess materials cut from both sides of the packaging film can be respectively sucked into the interiors of the two suction pipes and finally enter the suction cylinder, the device can provide continuous negative pressure suction, the suction of the negative pressure air is more gentle compared with mechanical winding, the excess materials can be prevented from being pulled off during the start-stop process of the packaging production line, even if the excess materials are broken, the subsequent excess materials can still be sucked into the suction pipe, the driving mechanism is used to drive the cutting shafts to rotate, the blades can continuously cut through the side opening part of the suction pipe, the excess materials at the distal ends of the suction pipe are cut and broken, the excess materials can be prevented from being accumulated and blocked in the narrow suction pipe, and the smoothness of the pipeline in the interior of the suction pipe is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the specific embodiments of the present application, the drawings required to be used in the specific embodiments will be briefly introduced. In all the drawings, the elements or parts are not necessarily drawn according to the actual proportion.
[0018] Fig. 1 Fig. 1 is a perspective view of the waste edge suction and collection device of the present application;
[0019] Fig. 2 Fig. 2 is a sectional view of the front view structural schematic diagram of the waste edge suction and collection device of the present application.
[0020] Fig. 3 It is the internal structure schematic view of the crushing bin in the waste edge suction material collecting device of the utility model;
[0021] Reference signs:
[0022] Suction material cylinder 1, suction pump 11, blocking net 12, suction pipe 13, side opening 131, cylinder cover 14, transparent window 141;
[0023] Crushing bin 2, cutting shaft 21, blade 22, support column 23;
[0024] Driving mechanism 3, motor 31, transmission rod 32, transmission belt 33, first gear 34, second gear 35. DETAILED DESCRIPTION
[0025] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model will be described in detail below with reference to the drawings. In the following description, a lot of specific details are set forth in order to give a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the utility model, so the utility model is not limited by the specific implementation disclosed below.
[0026] It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or there can be an intervening element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can be present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be limiting.
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model.
[0028] As Figs. 1-3 shown, the waste edge suction material collecting device provided by the embodiment of the utility model, including suction material cylinder 1, crushing bin 2 and driving mechanism 3.
[0029] The suction pump 11 is installed in the interior of the suction cylinder 1, the air inlet of the suction pump 11 is located in the interior of the suction cylinder 1 and is provided with a screen 12, the screen 12 can prevent the waste of the packaging film from entering the suction pump 11, the air outlet of the suction pump 11 is located outside the suction cylinder 1, two suction pipes 13 are communicated with the suction cylinder 1, the distal ends of the two suction pipes 13 respectively extend towards the two sides of the compressed biscuit packaging film, and side openings 131 are respectively formed on the two sides of the position close to the distal ends of the suction pipes 13.
[0030] Preferably, the top of the suction cylinder 1 is threadedly connected with a cylinder cover 14, so as to facilitate emptying the waste accumulated in the interior of the suction cylinder 1, the cylinder cover 14 is provided with a transparent window 141, which is beneficial to facilitate the operator to observe the remaining space in the interior of the suction cylinder 1.
[0031] The distal ends of the two suction pipes 13 are respectively sleeved with a crushing bin 2, so that the side openings 131 of the suction pipes 13 are located in the crushing bin 2, the crushing bin 2 is rotatably installed with a cutting shaft 21 on the two sides of the two side openings 131, the cutting shaft 21 is parallel to the axis of the suction pipe 13 at the side opening 131, a plurality of blades 22 are uniformly distributed on the cutting shaft 21 in the circumferential direction, and the rotation of the cutting shaft 21 can drive the blades 22 to pass through the interior of the suction pipe 13 through the side opening 131.
[0032] The driving mechanism 3 is used for driving the two cutting shafts 21 to rotate.
[0033] In specific use, the suction pump 11 is started to provide a negative pressure suction force, so that the waste of the packaging film cut on the two sides can be respectively sucked into the interiors of the two suction pipes 13 and finally into the suction cylinder 1, the device can provide continuous negative pressure suction, and compared with mechanical winding, the suction of negative pressure wind is more gentle, which can prevent the waste from being pulled off during the process of starting and stopping of the packaging line, and even if the waste is broken, the subsequent waste can still be sucked into the suction pipe 13, and the rotation of the cutting shaft 21 driven by the driving mechanism 3 can make the blades 22 continuously cut through the side opening 131 of the suction pipe 13, so as to cut and break the waste at the distal end of the suction pipe 13, prevent the waste from being accumulated and blocked in the narrow suction pipe 13, and ensure the smoothness of the pipeline in the interior of the suction pipe 13.
[0034] Specifically, the driving mechanism 3 comprises a motor 31, two transmission rods 32 and two transmission belts 33. The motor 31 is installed in the crushing chamber 2, and a first gear 34 is installed at the output shaft end of the motor 31. The two transmission rods 32 are rotatably installed in the crushing chamber 2 and are located on the two sides of the motor 31 respectively. A second gear 35 is arranged on each transmission rod 32 and engages with the first gear 34. The two transmission belts 33 are arranged around the outer sides of the two cutting shafts 21 respectively. By starting the motor 31, the two transmission rods 32 are driven to rotate through the engagement of the first gear 34 and the two second gears 35, and the two cutting shafts 21 are driven to rotate synchronously through the two transmission belts 33, thereby improving the cutting efficiency. It should be noted that the output shaft of the motor 31 and the two transmission rods 32 are parallel to the cutting shafts 21.
[0035] Furthermore, the blades 22 on the two cutting shafts 21 can be offset when rotating to form a shearing force when intersecting, so as to cut the excess material through the side opening 131, thereby improving the shearing effect.
[0036] Preferably, a support column 23 is installed at the bottom of the crushing chamber 2 to support the two crushing chambers 2 and prevent the distal end of the suction pipe 13 from shaking and interfering with the suction of the excess packaging film.
[0037] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacements to some or all of the technical features. These modifications or replacements do not change the essence of the corresponding technical solutions out of the scope of the technical solutions of the embodiments of the present application, and they should be covered in the scope of the claims and the specification of the present application.
Claims
1. A waste edge suction and collection device, characterized in that, include: The suction cylinder has a suction pump installed inside. The air inlet of the suction pump is located inside the suction cylinder and is equipped with a baffle. The air outlet of the suction pump is located outside the suction cylinder. Two suction tubes are connected to the suction cylinder. The far ends of the two suction tubes extend toward both sides of the compressed biscuit packaging film, and side openings are opened on both sides near the far end of the suction tubes. The pulverizing chamber has one sleeve on the outer side of the distal end of each of the two suction tubes, so that the side opening of the suction tube is located inside the pulverizing chamber. Cutting shafts are rotatably installed on both sides of the two side openings inside the pulverizing chamber. Multiple blades are evenly distributed circumferentially on the cutting shafts. The rotation of the cutting shafts can drive the blades through the side openings and into the inside of the suction tubes. A drive mechanism for driving the two cutting shafts to rotate.
2. The waste edge suction and collection device according to claim 1, wherein the driving mechanism includes a motor, a transmission rod and a transmission belt, the motor is installed in the crushing chamber and a first gear is installed at the output shaft end, the two transmission rods are rotatably installed in the crushing chamber and are respectively located on both sides of the motor, a second gear meshing with the first gear is provided on the transmission rod, and a transmission belt is respectively arranged around the outside of the two transmission rods and their adjacent cutting shaft.
3. In the waste edge suction and collection device according to claim 2, the blades on the two cutting shafts can be fitted together and staggered when rotating.
4. The waste edge suction and collection device according to claim 1, wherein a support column is installed at the bottom of the crushing chamber.
5. The waste edge suction and collection device according to claim 1, wherein a cylinder cover is threadedly connected to the top of the suction cylinder, and a transparent window is provided on the cylinder cover.