Transformer coil rubber coating device

By designing an automatic unloading mechanism and a clamping and flipping mechanism, the problem of manual unloading of transformer coils after coating in the prior art has been solved, realizing automatic unloading of transformer coils and improving operating efficiency.

CN223638220UActive Publication Date: 2025-12-05GUANGDONG KEHUA ELECTRIC POWER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422851328.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-12-05
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

The existing transformer coil coating device requires manual unloading after coating, which is time-consuming, labor-intensive, and inconvenient to operate.

Method used

A transformer coil coating device was designed, comprising a coating device body, an automatic unloading mechanism, a clamping mechanism, a moving and flipping mechanism, and a collecting mechanism. The coil is clamped by the clamping mechanism and flipped to unload, and automatic unloading is achieved by combining a motor and mechanical structure.

Benefits of technology

It enables automatic unloading of transformer coils, saving time and effort and improving operational efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223638220U_ABST
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Abstract

The utility model discloses a transformer coil rubber coating device which comprises a rubber coating device body, an automatic discharging mechanism is installed at the rear end of the rubber coating device body, the automatic discharging mechanism comprises a clamping mechanism and a movable turnover mechanism, the front end of the clamping mechanism is fixedly connected with the rubber coating device body, and the movable turnover mechanism is installed at the upper end of the clamping mechanism. The clamping mechanism is installed at the upper end of the moving turnover mechanism, and the collecting mechanism is arranged at the rear end of the clamping mechanism. The transformer coil is clamped by the clamping mechanism to move backwards to leave the rubber coating device body, then the second motor drives the transformer coil to overturn backwards, the third motor rotates reversely to enable the clamping rod to leave the transformer coil, the transformer coil falls onto the buffer plate under the influence of gravity, and the transformer coil is collected through the collecting frame, so that convenience and rapidness are achieved; time and labor are saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to transformer production field, concretely relates to a transformer coil rubber coating device. BACKGROUND

[0002] The transformer is the device that uses electromagnetic induction principle to change alternating voltage, and main component is primary coil, secondary coil and core (magnetic core). The transformer coil rubber coating device is mainly used for winding adhesive tape on the transformer coil to improve the insulation performance and mechanical strength of the coil. The device is widely used in the production process of electrical equipment such as transformer, inductor, etc. In the prior art, the transformer coil rubber coating device needs to be manually unloaded by the staff after completing the transformer rubber coating work, which is not convenient, time-consuming and laborious. Therefore, the transformer coil rubber coating device is provided by the technical personnel in the field to solve the problems in the above background. SUMMARY

[0003] In order to solve the above technical problems, the utility model provides a kind of transformer coil rubber coating device, including rubber coating device body, automatic unloading mechanism is installed in rubber coating device body rear end, automatic unloading mechanism includes clamping mechanism and mobile turnover mechanism, clamping mechanism front end fixedly connected rubber coating device body, clamping mechanism upper end installs mobile turnover mechanism, mobile turnover mechanism upper end installs clamping mechanism, and clamping mechanism rear end is provided with collection mechanism.

[0004] Preferably, the clamping mechanism includes a fixed plate and a connecting groove, the fixed plate is fixedly connected to the rubber coating device body at the front end, the connecting groove is formed in the right end of the fixed plate, and the connecting groove penetrates through the rear end of the fixed plate, a T-shaped rod is installed in the inner front wall of the connecting groove, a sliding groove is formed in the right end of the fixed plate, a fixed rod is installed in the sliding groove, a buckle block is slidably connected to the outer surface of the fixed rod, a blocking block is installed at the rear end of the buckle block, and the blocking block is located at the right end of the connecting groove, and a spring one is sleeved on the outer surface of the fixed rod, and the spring one is located at the front side of the buckle block.

[0005] Preferably, the mobile turnover mechanism includes a groove rod and a threaded rod, the threaded rod is arranged in the groove rod, one end of the threaded rod is installed with a motor one, a threaded sleeve is sleeved on the outer surface of the threaded rod, a type rod is installed at the upper end of the threaded sleeve, a rotating block is rotatably connected in the type rod, a motor two is installed on the side surface of the rotating block, and the clamping mechanism is fixedly connected to the upper end of the rotating block.

[0006] Preferably, the clamping mechanism includes a type plate and a clamping rod, the clamping rod is rotatably connected in the type plate, a rubber non-slip pad is embedded on the upper end of the clamping rod, a bevel gear one is installed at the rear end of the clamping rod, a rotating rod is rotatably connected at the rear end of the type plate, a motor three is installed on the side surface of the rotating rod, a bevel gear two is symmetrically installed on the outer surface of the rotating rod, and the bevel gear two is engaged with the bevel gear one.

[0007] Preferably: the collecting mechanism includes a collecting frame and a buffer plate, a connecting block is installed on the side of the collecting frame, a T-shaped through hole is formed in the connecting block, lifting holes are symmetrically formed on the side of the collecting frame, guide rods are symmetrically installed in the lifting holes, lifting blocks are slidingly connected in the lifting holes and are sleeved on the outer surfaces of the guide rods, springs two are sleeved on the outer surfaces of the guide rods, the buffer plate is slidingly connected in the collecting frame and is fixedly connected with the lifting blocks.

[0008] The technical effects and advantages of the utility model are as follows:

[0009] The utility model discloses a clamping mechanism clamps the transformer coil and moves back and leaves the rubber coating device body, then, motor two drives the transformer coil to turn over back, and motor three reverses to make clamping rod leave the transformer coil, and the transformer coil falls on the buffer plate under the influence of gravity, and the transformer coil is collected through the collecting frame, and the automatic unloading work is completed, which is convenient and fast, saves time and labour. BRIEF DESCRIPTION OF DRAWINGS

[0010] Fig. 1 It is the structural schematic diagram of the utility model;

[0011] Fig. 2 It is the structural schematic diagram of the automatic unloading mechanism of the utility model;

[0012] Fig. 3 It is the structural schematic diagram of the utility model's clamping mechanism;

[0013] Fig. 4 It is the structural schematic diagram of the utility model's moving and turning over mechanism;

[0014] Fig. 5 It is the structural schematic diagram of the utility model's collecting mechanism;

[0015] In the drawings:

[0016] 1, rubber coating device body, 2, automatic unloading mechanism, 3, clamping mechanism, 4, fixed plate, 5, connecting groove, 6, T-shaped rod, 7, sliding slot, 8, fixed rod, 9, buckle pull block,

[0017] 10, spring one, 11, blocking block, 12, moving and turning over mechanism, 13, recessed groove rod, 14, threaded rod, 15, motor one, 16, threaded sleeve, 17, U-shaped rod, 18, rotating block, 19, motor two,

[0018] 20, clamping mechanism, 21, U-shaped plate, 22, clamping rod, 23, rubber non-slip pad, 24, bevel gear one, 25, rotating rod, 26, bevel gear two, 27, motor three, 28, collecting mechanism, 29, collecting frame,

[0019] 30, connecting block, 31, T-shaped through hole, 32, lifting hole, 33, guide rod, 34, lifting block, 35, spring two, 36, buffer plate. DETAILED DESCRIPTION

[0020] The embodiments of this application are illustrated by way of example and not limitation in the figures of the accompanying drawings in which like references indicate similar elements and in which: Embodiments of this application are presented by way of example and not limitation. Many modifications and variations will be apparent to those of ordinary skill in the art. Embodiments were chosen and described in order to best explain the principles of the application and its practical application to thereby enable others skilled in the art to best utilize the application, various embodiments with various modifications as are suited to the particular use contemplated.

[0021] Reference will now be made to the drawings, in which Figs. 1-5In this embodiment, a transformer coil encapsulating device is provided, which comprises an encapsulating device body 1, an automatic unloading mechanism 2 is installed at the rear end of the encapsulating device body 1, the automatic unloading mechanism 2 comprises a clamping mechanism 3 and a moving and overturning mechanism 12, the clamping mechanism 3 is fixedly connected to the front end of the encapsulating device body 1, the clamping mechanism 3 comprises a fixed plate 4 and a connecting groove 5, the fixed plate 4 is fixedly connected to the front end of the encapsulating device body 1, the connecting groove 5 is formed in the right end of the fixed plate 4 and penetrates through the rear end of the fixed plate 4, a T-shaped rod 6 is installed on the inner front wall of the connecting groove 5, a sliding groove 7 is formed in the right end of the fixed plate 4, a fixed rod 8 is installed in the sliding groove 7, a buckle pull block 9 is slidingly connected to the outer surface of the fixed rod 8, a blocking block 11 is installed at the rear end of the buckle pull block 9 and located at the right end of the connecting groove 5, a spring 10 is sleeved on the outer surface of the fixed rod 8 and located at the front side of the buckle pull block 9, the moving and overturning mechanism 12 is installed on the upper end of the clamping mechanism 3, the moving and overturning mechanism 12 comprises a groove rod 13 and a threaded rod 14, the threaded rod 14 is arranged in the groove rod 13, a motor 15 is installed at one end of the threaded rod 14, a threaded sleeve 16 is sleeved on the outer surface of the threaded rod 14, an L-shaped rod 17 is installed on the upper end of the threaded sleeve 16, a rotating block 18 is rotatably connected in the L-shaped rod 17, a motor 19 is installed on the side surface of the rotating block 18, a clamping mechanism 20 is fixedly connected to the upper end of the rotating block 18, the clamping mechanism 20 comprises an L-shaped plate 21 and a clamping rod 22, the clamping rod 22 is rotatably connected in the L-shaped plate 21 in a symmetrical manner, a rubber non-slip pad 23 is embedded on the upper end of the clamping rod 22, a bevel gear 24 is installed at the rear end of the clamping rod 22, the L-shaped plate 21 is rotatably connected with a rotating rod 25 at the rear end, a motor 27 is installed on the side surface of the rotating rod 25, bevel gears 26 are symmetrically installed on the outer surface of the rotating rod 25 and meshed with the bevel gear 24, the clamping mechanism 20 is installed on the upper end of the moving and overturning mechanism 12, a collecting mechanism 28 is arranged at the rear end of the clamping mechanism 3, the collecting mechanism 28 comprises a collecting frame 29 and a buffer plate 36, a connecting block 30 is installed on the side surface of the collecting frame 29, a T-shaped through hole 31 is formed in the connecting block 30, lifting holes 32 are symmetrically formed in the side surface of the collecting frame 29, guide rods 33 are symmetrically installed in the lifting holes 32, lifting blocks 34 are slidingly connected in the lifting holes 32 and sleeved on the outer surface of the guide rods 33, springs 35 are sleeved on the outer surface of the guide rods 33, the buffer plate 36 is slidingly connected in the collecting frame 29 and fixedly connected with the lifting blocks 34.

[0022] The utility model discloses a working principle is: the transformer coil after the completion of the encapsulation is downward, then, motor three 27 is rotated through the rotating rod 25 and drives two bevel gears no. 26, and bevel gears no. 26 and bevel gears no. 24 meshing drive the clamping rod 22 rotation, two clamping rods 22 rotate to the middle and clamp the transformer coil, then, motor no. 15 drives screw rod 14 rotation, and screw rod 14 is driven through the threaded bush 16, the block 17 and the rotating block 18 and moves back to the clamping mechanism 20, and the clamping mechanism 20 clamps the transformer coil and moves back to leave the encapsulation device body 1, then, motor no. 2 19 drives the rotating block 18 and rotates ninety degrees back, and the rotating block 18 is driven through the clamping mechanism 20 and makes the transformer coil overturn back, make the transformer coil be located above the collection frame 29, then, motor three 27 reverses and makes two clamping rods 22 leave the transformer coil, and the transformer coil falls on the buffer plate 36 under the influence of gravity, and the transformer coil is collected through the collection frame 29, when the transformer coil is collected, promotes the buckle pull block 9 and moves the compression spring no. 10, and simultaneously, the buckle pull block 9 drives the blocking block 11 and leaves the connecting groove 5, then, the connecting block 30 is extracted connecting groove 5, thereby unloading the collection frame 29, convenient and fast.

[0023] Obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art and related fields without creative labor should belong to the scope of the utility model protection. The structure, device and operation method not specifically described and explained in the utility model, if no special description and limitation, are implemented according to the conventional means in the art.

Claims

1. A transformer coil encapsulating apparatus comprising an encapsulating apparatus body (1), characterized in that, The automatic unloading mechanism (2) is arranged at the rear end of the encapsulating device body (1), and comprises a clamping mechanism (3) and a moving and overturning mechanism (12).

2. A transformer coil encapsulating apparatus according to claim 1, wherein The clamping mechanism (3) comprises a fixed plate (4) and a connecting groove (5), the fixed plate (4) is fixedly connected to the front end of the encapsulating device body (1), the connecting groove (5) is formed in the right end of the fixed plate (4) and penetrates through the rear end of the fixed plate (4), a T-shaped rod (6) is arranged on the inner front wall of the connecting groove (5), a sliding groove (7) is formed in the right end of the fixed plate (4), a fixed rod (8) is arranged in the sliding groove (7), a buckle block (9) is slidably connected to the outer surface of the fixed rod (8), a blocking block (11) is arranged at the rear end of the buckle block (9) and located at the right end of the connecting groove (5), a spring (10) is arranged on the outer surface of the fixed rod (8) and located at the front side of the buckle block (9).

3. The transformer coil encapsulating apparatus of claim 1, wherein The moving and overturning mechanism (12) comprises a groove rod (13) and a threaded rod (14), the threaded rod (14) is arranged in the groove rod (13), one end of the threaded rod (14) is provided with a motor (15), a threaded sleeve (16) is arranged on the outer surface of the threaded rod (14), a U-shaped rod (17) is arranged on the upper end of the threaded sleeve (16), a rotating block (18) is rotatably connected to the inner portion of the U-shaped rod (17), a motor (19) is arranged on the side surface of the rotating block (18), and a clamping mechanism (20) is fixedly connected to the upper end of the rotating block (18).

4. The transformer coil encapsulating apparatus of claim 1 wherein, The clamping mechanism (20) comprises a U-shaped plate (21) and a clamping rod (22), the clamping rod (22) is symmetrically and rotatably connected to the inner portion of the U-shaped plate (21), a rubber non-slip pad (23) is embedded on the upper end of the clamping rod (22), a bevel gear (24) is arranged at the rear end of the clamping rod (22), a rotating rod (25) is rotatably connected to the rear end of the U-shaped plate (21), a motor (27) is arranged on the side surface of the rotating rod (25), and two bevel gears (26) are symmetrically arranged on the outer surface of the rotating rod (25) and meshed with each other.

5. The transformer coil encapsulating apparatus of claim 1 wherein, The collecting mechanism (28) comprises a collecting frame (29) and a buffer plate (36), a connecting block (30) is arranged on the side surface of the collecting frame (29), a T-shaped through hole (31) is formed in the inner portion of the connecting block (30), lifting holes (32) are symmetrically formed in the side surface of the collecting frame (29), guide rods (33) are symmetrically arranged in the inner portion of the lifting holes (32), lifting blocks (34) are slidably connected to the inner portion of the lifting holes (32) and sleeved on the outer surface of the guide rods (33), springs (35) are arranged on the outer surface of the guide rods (33), and the buffer plate (36) is slidably connected to the inner portion of the collecting frame (29) and fixedly connected to the lifting blocks (34).