Sterilizing and curing integrated manufacturing device for meat products

Abstract

The utility model discloses a meat product sterilizing and curing integrated manufacturing device, and belongs to the technical field of meat product sterilizing and curing. A meat product sterilizing and curing integrated manufacturing device comprises a sterilizing and curing chamber and further comprises a transmission plate, the transmission plate is located in the sterilizing and curing chamber, a bottom plate is arranged at one end of the sterilizing and curing chamber, a rotating shaft is arranged at the other end of the sterilizing and curing chamber, and an air pipe is arranged below the sterilizing and curing chamber. A rotating disc is arranged on one side of the bottom plate, and a guide column is arranged on the side face of the rotating disc. In order to solve the problem that juice stays at the bottom of a meat product in the meat product curing process, so that the flavor of the same cured meat product is unbalanced, the meat product is firstly put into a storage box and then pressed by a pressing plate, and finally a turntable drives the storage box to turn over, so that the meat product is turned over in a sterilizing and curing chamber; and juice can be uniformly distributed in the meat product after overturning, so that the taste of the meat product is improved.

Description

Technical Field

[0001] This utility model relates to the field of meat product sterilization and cooking technology, specifically to an integrated sterilization and cooking device for meat products. Background Technology

[0002] Meat product sterilization and maturation refers to the process of processing meat products through high temperature or other technical means during production to kill any potentially harmful microorganisms and bring the product to a suitable level of doneness for consumption. Various technical methods can be used in the sterilization and maturation process of meat products. For example, an emerging method is to integrate sterilization and maturation through high-pressure cooking. This method involves pre-treating and vacuum-packing raw meat materials, then placing them under high pressure for cooking. The advantage of this process is that it can achieve rapid maturation at high temperature and pressure, effectively killing bacteria and improving the flavor and texture of the meat products. Furthermore, compared to traditional multiple heating and cooling processes, it consumes less energy and is more energy-efficient.

[0003] Some meat products need to be placed inside an autoclave during production and sterilized and cooked using high-temperature steam. The meat products remain stationary inside the autoclave, and during the cooking process, the juices remain at the bottom of the meat products, resulting in an uneven flavor in the same piece of meat after cooking. Therefore, this does not meet the current requirements, and a production device that integrates sterilization and cooking of meat products is proposed. Summary of the Invention

[0004] The purpose of this invention is to provide a processing device that integrates sterilization and cooking of meat products. The device first places the meat products into the storage box, then presses them down with a pressure plate. Finally, a turntable drives a transmission plate to rotate, and the transmission plate then drives the storage box to flip, so that the meat products are flipped inside the sterilization and cooking chamber. After flipping, the juices can be evenly distributed inside the meat products, improving the taste of the meat products and solving the problems in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a meat product sterilization and cooking integrated production device, including a sterilization and cooking chamber and a transmission plate, the transmission plate being located inside the sterilization and cooking chamber, a bottom plate being provided at one end of the sterilization and cooking chamber, a rotating shaft being provided at the other end of the sterilization and cooking chamber, a slide rail being provided on the inner wall of the sterilization and cooking chamber, an air pipe being provided below the sterilization and cooking chamber, a turntable being provided on one side of the bottom plate, a guide post being provided on the side of the turntable, a door panel being provided on one side of the rotating shaft, storage boxes being provided on both the left and right sides of the transmission plate, a pressure plate being provided above the storage boxes, and auxiliary plates being provided on both the upper and lower sides of the transmission plate.

[0006] Preferably, a workbench is provided on the side of the base plate, and a motor is provided on the top of the workbench. The motor is connected to the turntable shaft. The turntable and the guide columns are both located inside the sterilization and ripening chamber. At least two guide columns are provided, and one end of each guide column is connected to the turntable.

[0007] Preferably, the transmission plate has a through hole inside, and grooves are provided at both the upper and lower ends of the transmission plate. The guide post is located inside the through hole, and the auxiliary plate is located inside the groove.

[0008] Preferably, one end of the air pipe extends into the interior of the sterilization and curing chamber, and the interior of the air pipe is equipped with high-temperature steam. There are at least three air pipes and at least two slides, with each slide located at the interval between two air pipes.

[0009] Preferably, one end of the auxiliary plate is provided with a fixing block, and one end of the fixing block is provided with a pulley. The pulley is connected to the shaft of the fixing block and is located inside the slide rail.

[0010] Preferably, a sealing plate is provided on one side of the door panel, and a handle is provided on the other side of the door panel. A lead screw and a guide plate are provided between the door panel and the handle. The two ends of the lead screw are connected to the door panel and the handle, respectively, and the two ends of the guide plate are connected to the lead screw and the rotating shaft, respectively.

[0011] Preferably, the storage box is connected to the transmission plate, the storage box has at least three layers, each layer has two storage boxes, the bottom surface of the storage box is provided with a grid, and both ends of the storage box are provided with limit plates, the inside of the limit plates is provided with a first stop groove and a second stop groove.

[0012] Preferably, the side of the limiting plate is provided with a limiting groove, both ends of the pressure plate are provided with protrusions, the inside of the pressure plate is provided with a grid, the protrusions are located inside the limiting groove, and the inside of the first stop groove is provided with a stop block.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model involves placing meat products into a storage box, pressing them down with a pressure plate, inserting a stop block into a second stop groove to fix the pressure plate in place, and finally placing the storage box and transmission plate along the guide post into the sterilization and cooking chamber and closing the door to begin the sterilization and cooking process. After a period of time, the juices inside the meat products accumulate at the bottom. The motor is then started, causing the turntable to rotate the transmission plate, which in turn rotates the storage box, causing the meat products to tumble inside the sterilization and cooking chamber. This tumbling process ensures that the juices are evenly distributed inside the meat products, improving their texture. Simultaneously, tumbling the meat products in the sterilization and cooking chamber ensures even heating, preventing areas of the same piece of meat from receiving lower temperatures, thus improving the quality of the cooked meat products.

[0015] 2. This utility model features a door panel at one end of the sterilization and ripening chamber. When the sterilization and ripening chamber needs to be opened, the operator first rotates the handle to separate the door panel from the chamber, and then moves the handle to move the door panel to the side of the chamber around the rotation axis. This allows the storage box to enter and exit freely. Compared with the traditional method of fixing the door panel with multiple sets of claws, this simplifies the opening and closing of the door panel and improves production efficiency. Attached Figure Description

[0016] Figure 1 This is the overall front view of the present invention;

[0017] Figure 2 This is a partial structural diagram of the auxiliary plate of this utility model;

[0018] Figure 3 This is a partial structural diagram of the storage box of this utility model;

[0019] Figure 4 This is a schematic diagram of a partial structure of the motor of this utility model.

[0020] Figure 5 This is a partial structural diagram of the door panel of this utility model.

[0021] In the diagram: 1. Sterilization and ripening chamber; 101. Rotating shaft; 102. Base plate; 103. Air pipe; 104. Slide rail; 105. Workbench; 2. Door panel; 201. Sealing plate; 202. Lead screw; 203. Handle; 204. Guide plate; 3. Turntable; 301. Guide post; 4. Auxiliary plate; 401. Fixing block; 402. Pulley; 5. Transmission plate; 501. Through hole; 502. Groove; 6. Storage box; 601. Pressure plate; 6011. Protrusion; 602. Limiting plate; 6021. Limiting groove; 603. Stopping block; 6031. First stop groove; 6032. Second stop groove; 7. Motor. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] To address the issue of juices remaining at the bottom of meat products during the cooking process, resulting in an uneven flavor profile even within the same piece of meat after cooking, please refer to [link to relevant documentation]. Figure 1-5An embodiment of this utility model provides a meat product sterilization and cooking integrated production device, including a sterilization and cooking chamber 1 and a transmission plate 5. The transmission plate 5 is located inside the sterilization and cooking chamber 1. A bottom plate 102 is provided at one end of the sterilization and cooking chamber 1, and a rotating shaft 101 is provided at the other end of the sterilization and cooking chamber 1. A slide 104 is provided on the inner wall of the sterilization and cooking chamber 1. An air pipe 103 is provided below the sterilization and cooking chamber 1. A turntable 3 is provided on one side of the bottom plate 102. A guide post 301 is provided on the side of the turntable 3. A door panel 2 is provided on one side of the rotating shaft 101. Storage boxes 6 are provided on both the left and right sides of the transmission plate 5. A pressure plate 601 is provided above the storage boxes 6. Auxiliary plates 4 are provided on both the upper and lower sides of the transmission plate 5.

[0024] A workbench 105 is provided on the side of the base plate 102. A motor 7 is provided on the top of the workbench 105. The motor 7 is connected to the shaft of the turntable 3. The turntable 3 and the guide column 301 are both located inside the sterilization and maturation chamber 1. There are at least two guide columns 301. One end of the guide column 301 is connected to the turntable 3. One end of the air pipe 103 extends into the interior of the sterilization and maturation chamber 1. There are at least three air pipes 103. There are at least two slides 104. A single slide 104 is located at the interval between two air pipes 103. The air pipes 103 release high-temperature steam into the interior of the sterilization and maturation chamber 1. The high-temperature steam performs maturation and sterilization on the meat products.

[0025] Storage box 6 is connected to transmission plate 5. Storage box 6 has at least three layers, with two storage boxes 6 in each layer. The bottom surface of storage box 6 is provided with a grid. Both ends of storage box 6 are provided with limit plates 602. The inside of limit plate 602 is provided with a first stop groove 6031 and a second stop groove 6032. The side of limit plate 602 is provided with a limit groove 6021. Both ends of pressure plate 601 are provided with protrusions 6011. The inside of pressure plate 601 is provided with a grid. The protrusions 6011 are located inside the limit groove 6021. The inside of the first stop groove 6031 is provided with a stop block 603.

[0026] After the personnel place the meat products into the storage box 6, they press the meat products down with the pressure plate 601, and then insert the stop block 603 into the second stop groove 6032 to fix the position of the pressure plate 601. Finally, the storage box 6 and the transmission plate 5 are placed into the sterilization and ripening chamber 1 along the guide post 301 and the door panel 2 is closed. At the same time, high-temperature steam is released into the interior of the sterilization and ripening chamber 1 to start the sterilization and ripening operation. After a period of time, the juice inside the meat products gathers at the bottom of the meat products. The motor 7 is started, which causes the turntable 3 to drive the transmission plate 5 to rotate. The transmission plate 5 then drives the storage box 6 to flip, so that the meat products are flipped inside the sterilization and ripening chamber 1. After flipping, the juice can be evenly distributed inside the meat products, which improves the taste of the meat products and further improves the uniformity of the flavor of the meat products.

[0027] The transmission plate 5 has a through hole 501 inside, and grooves 502 are provided at both the upper and lower ends of the transmission plate 5. The guide post 301 is located inside the through hole 501, and the auxiliary plate 4 is located inside the groove 502. A fixing block 401 is provided at one end of the auxiliary plate 4, and a pulley 402 is provided at one end of the fixing block 401. The pulley 402 is connected to the fixing block 401 shaft and is located inside the slide rail 104. When the turntable 3 drives the transmission plate 5 to rotate, the auxiliary plate 4 rotates with the transmission plate 5. At this time, the pulley 402 slides along the slide rail 104. The pulley 402 has the function of supporting the transmission plate 5 and improving the stability of the rotation of the transmission plate 5.

[0028] A sealing plate 201 is provided on one side of the door panel 2, and a handle 203 is provided on the other side of the door panel 2. A screw rod 202 and a guide plate 204 are provided between the door panel 2 and the handle 203. The two ends of the screw rod 202 are connected to the door panel 2 and the handle 203 respectively, and the two ends of the guide plate 204 are connected to the screw rod 202 and the rotating shaft 101 respectively. When it is necessary to open the sterilization and ripening chamber 1, the operator first rotates the handle 203 to separate the door panel 2 from the sterilization and ripening chamber 1, and then moves the handle 203 to move the door panel 2 to the side of the sterilization and ripening chamber 1 with the rotating shaft 101 as the center, so that the storage box 6 can enter and exit freely. Compared with the traditional method of fixing the position of the door panel 2 with multiple sets of claws, the opening and closing method of the door panel 2 is simplified, and the production efficiency is further improved.

[0029] Working principle: After the personnel put the meat products into the storage box 6, they use the pressure plate 601 to press down the meat products, and then insert the stop block 603 into the second stop groove 6032 to fix the position of the pressure plate 601. Finally, the storage box 6 and the transmission plate 5 are placed into the sterilization and ripening chamber 1 along the guide post 301 and the door panel 2 is closed. At the same time, high-temperature steam is released into the interior of the sterilization and ripening chamber 1 to start the sterilization and ripening operation. Every once in a while, the motor 7 is started, which causes the turntable 3 to drive the storage box 6 to rotate, so that the meat products are rotated inside the sterilization and ripening chamber 1. After rotation, the juice can be evenly distributed inside the meat products, which improves the taste of the meat products.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A processing apparatus for integrated sterilization and cooking of meat products, comprising a sterilization and cooking chamber (1), characterized in that; It also includes a transmission plate (5), which is located inside the sterilization and ripening chamber (1). One end of the sterilization and ripening chamber (1) is provided with a base plate (102), and the other end of the sterilization and ripening chamber (1) is provided with a rotating shaft (101). The inner wall of the sterilization and ripening chamber (1) is provided with a slide (104), and the bottom of the sterilization and ripening chamber (1) is provided with an air pipe (103). A turntable (3) is provided on one side of the base plate (102), and a guide post (301) is provided on the side of the turntable (3). A door panel (2) is provided on one side of the rotating shaft (101). Storage boxes (6) are provided on both the left and right sides of the transmission plate (5), and a pressure plate (601) is provided above the storage box (6). Auxiliary plates (4) are provided on both the upper and lower sides of the transmission plate (5).

2. The integrated sterilization and cooking apparatus for meat products according to claim 1, characterized in that: A workbench (105) is provided on the side of the base plate (102), and a motor (7) is provided on the top of the workbench (105). The motor (7) is connected to the turntable (3) shaft. The turntable (3) and the guide column (301) are both located inside the sterilization and ripening chamber (1). There are at least two guide columns (301), and one end of the guide column (301) is connected to the turntable (3).

3. The integrated sterilization and cooking apparatus for meat products according to claim 1, characterized in that: The transmission plate (5) has a through hole (501) inside, and grooves (502) are provided at both the upper and lower ends of the transmission plate (5). The guide post (301) is located inside the through hole (501), and the auxiliary plate (4) is located inside the groove (502).

4. The integrated sterilization and cooking apparatus for meat products according to claim 1, characterized in that: One end of the trachea (103) extends into the interior of the sterilization and ripening chamber (1). High-temperature steam is provided inside the trachea (103). At least three tracheas (103) are provided, and at least two slides (104) are provided. A single slide (104) is located at the interval between two tracheas (103).

5. The integrated sterilization and cooking apparatus for meat products according to claim 1, characterized in that: One end of the auxiliary plate (4) is provided with a fixing block (401), and one end of the fixing block (401) is provided with a pulley (402). The pulley (402) is connected to the fixing block (401) shaft and is located inside the slide (104).

6. The integrated sterilization and cooking apparatus for meat products according to claim 1, characterized in that: A sealing plate (201) is provided on one side of the door panel (2), and a handle (203) is provided on the other side of the door panel (2). A lead screw (202) and a guide plate (204) are provided between the door panel (2) and the handle (203). The two ends of the lead screw (202) are connected to the door panel (2) and the handle (203) respectively, and the two ends of the guide plate (204) are connected to the lead screw (202) and the rotating shaft (101) respectively.

7. The integrated sterilization and cooking apparatus for meat products according to claim 1, characterized in that: The storage box (6) is connected to the transmission plate (5). The storage box (6) has at least three layers, with two storage boxes (6) in each layer. The bottom surface of the storage box (6) is provided with a grid. Both ends of the storage box (6) are provided with limit plates (602). The limit plates (602) are provided with a first stop groove (6031) and a second stop groove (6032) inside.

8. The integrated sterilization and cooking apparatus for meat products according to claim 7, characterized in that: The side of the limiting plate (602) is provided with a limiting groove (6021), both ends of the pressure plate (601) are provided with protrusions (6011), the inside of the pressure plate (601) is provided with a grid, the protrusions (6011) are located inside the limiting groove (6021), and the inside of the first stop groove (6031) is provided with a stop block (603).

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