Desulfurization equipment for lime powder processing
By extending the residence time of exhaust gas in the reaction chamber through slowing flow, spraying, and agitation components, the problem of incomplete reaction caused by the high flow rate of exhaust gas is solved, resulting in more efficient desulfurization and equipment operating efficiency.
Patent Information
- Application Number
- CN202423225571.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In existing desulfurization equipment for lime powder processing, the waste gas flows rapidly in the reaction tank, resulting in incomplete reaction between ammonia and sulfur dioxide, which affects the desulfurization effect and equipment efficiency.
Slow-flow components are used to reduce the flow rate of exhaust gas and increase the residence time of exhaust gas in the reaction chamber. Spraying and stirring components are used to ensure that the exhaust gas reacts fully with ammonia water, and discharge components are used to accelerate the discharge of liquid materials.
It improves the reaction efficiency between waste gas and ammonia water, ensures sufficient desulfurization effect, improves the treatment effect and efficiency of the equipment, and reduces equipment procurement costs.
Smart Images

Figure CN223641619U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of desulfurization equipment, in particular to a desulfurization equipment for lime powder processing. BACKGROUND
[0002] The lime powder production process usually needs to use limestone or quicklime and other calcium-containing raw materials for processing, these raw materials may contain sulfur or sulfide and other substances, which will cause the production process of lime powder to produce sulfur dioxide and other harmful gases, pollute the environment, so the desulfurization equipment needs to be used in the processing process. The prior art announcement number CN220633698U proposes a kind of desulfurization equipment for lime powder processing, including waste gas feed inlet, reaction box is set up in waste gas feed inlet right side, ammonia water pipeline is set up in reaction box inside, the bottom of ammonia water pipeline is all set with spray head, by setting ammonia water spray head, sulfur dioxide in waste gas can be absorbed to form sulfuric acid solution, by being provided with cyclone separator, concentrated sulfuric acid and clean gas can be separated out, by dust collector, residual solid particles in gas can be removed. But the flow and residence time of waste gas in reaction box are short, it is easy to cause the incomplete reaction of ammonia water and sulfur dioxide, it will cause incomplete desulfurization, and then affect the effect of desulfurization work, reduce the working efficiency of equipment. SUMMARY
[0003] To solve the above technical problems, the utility model provides a kind of desulfurization equipment for lime powder processing, which can slow down the flow speed of waste gas, increase the residence time of waste gas in reaction box, ensure the full reaction of waste gas and ammonia water, ensure the full desulfurization, improve the treatment effect.
[0004] The utility model relates to a kind of desulfurization equipment for lime powder processing, including reaction box, multiple supporting legs, waste gas feed pipe, air extractor, slow-flow component, spraying component, agitating component, discharge assembly and driving part, reaction box bottom is evenly connected with multiple supporting legs, equipment is supported, reaction box left side wall upper portion is connected with waste gas feed pipe, air extractor is installed on waste gas feed pipe, slow-flow component is installed in reaction box interior, discharge assembly is installed in reaction box bottom, spraying component is installed on the inside upper side of reaction box, agitating component is installed in reaction box interior, driving part drives discharge assembly and agitating component;Start air extractor to make waste gas enter reaction box interior by waste gas feed pipe, ammonia water is sprayed into reaction box interior by spraying component, sulfur dioxide in waste gas is reacted to form sulfuric acid solution, slow-flow component can slow down the flow speed of waste gas in reaction box, increase the residence time of waste gas in reaction box, while agitating component agitates waste gas, ensure the full reaction of waste gas and ammonia water, ensure the full desulfurization, improve the treatment effect, by discharge assembly, lower liquid material can be accelerated to be discharged to next step.
[0005] Preferably, the flow-slowing component includes multiple flow-slowing plates arranged horizontally inside the reaction chamber, dividing the interior of the reaction chamber into multiple reaction chambers. The middle of the flow-slowing plates is arc-shaped, and flow ports are alternately opened at the upper and lower ends of the multiple flow-slowing plates. When the exhaust gas enters the middle of the reaction chamber, it flows through the flow ports of the flow-slowing plates into the multiple reaction chambers, which can slow down the flow speed of the exhaust gas in the reaction chamber, increase the residence time of the exhaust gas in the reaction chamber, and ensure the full reaction of the exhaust gas with ammonia water.
[0006] Preferably, the spraying assembly includes multiple spray pipes, multiple sets of connecting pipes, multiple spray branch pipes, multiple flow valves, a diverter pipe, a liquid pump, and an ammonia tank. The multiple spray pipes are located at the top of multiple reaction chambers. Spray branch pipes are connected to the front and rear sides of the spray pipes via connecting pipes. Multiple spray heads are installed at the bottom of the spray pipes and spray branch pipes. The input end of the spray pipe passes through the rear wall of the reaction chamber and connects to the diverter pipe, and a flow valve is installed at the input end of the spray pipe. The ammonia tank is installed at the rear top of the reaction chamber, and a level gauge is installed on the ammonia tank. A liquid pump is installed on the rear wall of the ammonia tank, with its input end connected to the interior of the ammonia tank and its output end connected to the input end of the diverter pipe. The liquid pump is activated to extract and transport ammonia from the ammonia tank, which is then fed into the multiple spray pipes via the diverter pipes. The ammonia is sprayed into the reaction chamber through the spray heads at the bottom of the spray pipes and spray branch pipes, forming a water curtain. The flow valves are controlled to adjust the flow rate entering the spray pipes, so that the ammonia sprayed from the spray heads gradually decreases from left to right, avoiding waste.
[0007] Preferably, the agitation assembly includes multiple rotating shafts, multiple rotating seats, multiple bevel gears, a drive box, a drive shaft, multiple transmission bevel gears, and multiple sets of agitator blades. Multiple rotating shafts are rotatably mounted on the top of the reaction chamber via rotating seats. Multiple agitator blades are mounted on the lower outer wall of the rotating shafts extending into the reaction chamber. Bevel gears are mounted on the top of the rotating shafts. The drive box is mounted on the top of the reaction chamber, and the drive shaft is rotatably mounted inside the drive box. Multiple transmission bevel gears are mounted on the drive shaft, meshing with each other. The rotation of the drive shaft drives the rotating shaft to rotate via the transmission bevel gears and the bevel gears. The rotating shaft drives the multiple agitator blades to rotate within the reaction chamber, agitating the waste gas, increasing the contact between the waste gas and the ammonia water, ensuring the reaction effect, and improving the reaction efficiency.
[0008] Preferably, the discharge assembly includes a V-shaped discharge box, a conveying shaft, a spiral conveying blade, a discharge pipe, a valve, and an exhaust pipe. The V-shaped discharge box is fixedly connected to the bottom of the reaction chamber. An output cylinder is provided in the middle of the V-shaped discharge box. The conveying shaft is rotatably installed in the middle of the output cylinder. A spiral conveying blade is installed on the outer wall of the conveying shaft. The spiral conveying blade slides in contact with the inner wall of the bottom of the V-shaped discharge box. A discharge pipe is connected to the right side wall of the V-shaped discharge box. A valve is installed on the discharge pipe. The inlet end of the exhaust pipe is connected to the right reaction chamber of the reaction chamber, and the outlet end of the exhaust pipe is connected to the discharge pipe. The treated gas is input to the next step through the exhaust pipe and the discharge pipe. The conveying shaft drives the spiral conveying blade to rotate, which can push out the liquid material at the bottom, speed up the discharge efficiency, and improve practicality.
[0009] Preferably, the driving component includes a drive motor, a dual-position drive wheel, a first drive wheel, a first drive belt, a second drive wheel, and a second drive belt. The drive motor is installed at the top left end of the reaction tank, and the dual-position drive wheel is installed at the output end of the drive motor. The first drive wheel is installed at the left input end of the conveyor shaft, and the first drive wheel and the dual-position drive wheel are connected by the first drive belt. The second drive wheel is installed at the left input end of the drive shaft, and the second drive wheel is connected to the dual-position drive wheel by the second drive belt. When the drive motor is started, it drives the dual-position drive wheel to rotate. The dual-position drive wheel can drive the conveyor shaft to rotate through the first drive belt and the first drive wheel. At the same time, the dual-position drive wheel can drive the drive shaft to rotate through the second drive belt and the second drive wheel. This allows one motor to drive two components, reducing equipment procurement costs and improving practicality.
[0010] Preferably, it also includes a first protective cover and a second protective cover. The first protective cover is installed on the outside of the transmission bevel gear and the first transmission belt on the left side wall of the reaction chamber, and the second protective cover is installed on the outside of the second transmission wheel and the second transmission belt on the top of the reaction chamber. The first and second protective covers can protect the transmission components, prevent jamming, and ensure safety.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: the exhaust fan is started to allow the exhaust gas to enter the reaction tank through the exhaust gas inlet pipe. Ammonia water is sprayed into the reaction tank through the spraying component to react with the sulfur dioxide in the exhaust gas to form a sulfuric acid solution. The slow flow component can slow down the flow speed of the exhaust gas in the reaction tank and increase the residence time of the exhaust gas in the reaction tank. At the same time, the stirring component agitates the exhaust gas to ensure that the exhaust gas and ammonia water react fully, ensure that the desulfurization is complete, and improve the treatment effect. The discharge component can accelerate the discharge of the lower liquid material to the next step. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model;
[0013] Figure 2 This is a three-dimensional structural schematic diagram of the present invention;
[0014] Figure 3 This is a three-dimensional structural diagram of the rear of this utility model;
[0015] Figure 4 This is a front cross-sectional structural diagram of the present invention;
[0016] Figure 5 This is a schematic diagram of the upper cross-sectional structure of this utility model;
[0017] Figure 6 This is a schematic diagram of the left-side cross-sectional structure of this utility model;
[0018] The attached diagram shows the following components: 1. Reaction chamber; 2. Support leg; 3. Exhaust gas inlet pipe; 4. Evacuator; 5. Flow deflector; 6. Spray pipe; 7. Connecting pipe; 8. Spray branch pipe; 9. Flow valve; 10. Diverter pipe; 11. Liquid pump; 12. Ammonia tank; 13. Level gauge; 14. Rotating shaft; 15. Rotating seat; 16. Bevel gear; 17. Drive box; 18. Drive shaft; 19. Transmission bevel gear; 20. Stirring blade; 21. V-shaped discharge box; 22. Conveying shaft; 23. Spiral conveyor blade; 24. Discharge pipe; 25. Valve; 26. Exhaust pipe; 27. Drive motor; 28. Double-position transmission wheel; 29. First transmission wheel; 30. First transmission belt; 31. Second transmission wheel; 32. Second transmission belt; 33. First protective cover; 34. Second protective cover. Detailed Implementation
[0019] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.
[0020] Example 1
[0021] like Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, multiple support legs 2 are evenly connected to the bottom of the reaction chamber 1 to support the equipment. An exhaust gas inlet pipe 3 is connected to the upper left side wall of the reaction chamber 1, and an exhaust fan 4 is installed on the exhaust gas inlet pipe 3. Multiple flow-damping plates 5 are arranged left and right inside the reaction chamber 1, dividing the interior into multiple reaction chambers. The center of each flow-damping plate 5 is arc-shaped, and flow ports are alternately opened at the upper and lower ends of each flow-damping plate 5. Multiple spray pipes 6 are located at the top of each reaction chamber. Spray branch pipes 8 are connected to the front and rear sides of each spray pipe 6 via connecting pipes 7. Multiple spray heads are installed at the bottom of the spray pipes 6 and spray branch pipes 8. The input end of the spray pipe 6 passes through the rear side wall of the reaction chamber 1 and connects to the diversion pipe 10. A flow meter is installed at the input end of the spray pipe 6. Valve 9 and ammonia tank 12 are installed at the top rear end of reaction tank 1. A level gauge 13 is installed on ammonia tank 12. A liquid pump 11 is installed on the rear wall of ammonia tank 12. The input end of liquid pump 11 is connected to the inside of ammonia tank 12. The output end of liquid pump 11 is connected to the input end of diverter pipe 10. Multiple rotating shafts 14 are rotatably installed on the top of reaction chamber via rotating seat 15. Multiple stirring blades 20 are installed on the lower outer wall of rotating shaft 14 extending into reaction chamber. A bevel gear 16 is installed on the top of rotating shaft 14. Drive box 17 is installed at the top of reaction tank 1. Drive shaft 18 is rotatably installed inside drive box 17. Multiple transmission bevel gears 19 are installed on drive shaft 18. Transmission bevel gears 19 mesh with bevel gears 16.
[0022] The exhaust fan 4 is started to allow the exhaust gas to enter the reaction chamber 1 through the exhaust gas inlet pipe 3. The exhaust gas enters the middle of the reaction chamber 1 and flows through the flow port of the flow buffer 5 into multiple reaction chambers, which slows down the flow speed of the exhaust gas in the reaction chamber 1 and increases the residence time of the exhaust gas in the reaction chamber 1, ensuring that the exhaust gas and ammonia water react fully. The liquid pump 11 is started to extract and transport the ammonia water in the ammonia water tank 12, and input it into multiple spray pipes 6 through the diversion pipe 10. The ammonia water is sprayed into the reaction chamber 1 through the spray pipes 6 and the spray nozzles at the bottom of the spray branch pipes 8 to form a water curtain. The flow control valve 9 adjusts the flow rate into the spray pipes 6, so that the ammonia water sprayed from the spray nozzles gradually decreases from left to right to avoid waste. The drive shaft 18 rotates, which drives the rotating shaft 14 to rotate through the transmission bevel gears 19 and 16. The rotating shaft 14 drives multiple agitator blades 20 to rotate in the reaction chamber, agitating the exhaust gas, increasing the contact between the exhaust gas and ammonia water, ensuring the reaction effect, and improving the reaction efficiency.
[0023] Example 2
[0024] like Figure 1 , Figure 3 , Figure 4 and Figure 6 As shown, based on Embodiment 1, it further includes a V-shaped discharge box 21 fixedly connected to the bottom of the reaction chamber 1. An output cylinder is provided in the middle of the V-shaped discharge box 21. A conveying shaft 22 is rotatably installed in the middle of the output cylinder. A spiral conveying blade 23 is installed on the outer wall of the conveying shaft 22. The spiral conveying blade 23 slides in contact with the inner wall of the bottom of the V-shaped discharge box 21. A discharge pipe 24 is connected to the right side wall of the V-shaped discharge box 21. A valve 25 is installed on the discharge pipe 24. The input end of the exhaust pipe 26 is connected to the right reaction chamber of the reaction chamber 1, and the output end of the exhaust pipe 26 is connected to the discharge pipe 24. A drive motor 27 is installed on the top left side of the reaction chamber 1. At the output end of the drive motor 27, a double-position transmission wheel 28 is installed. A first transmission wheel 29 is installed at the left input end of the conveying shaft 22. The first transmission wheel 29 and the double-position transmission wheel 28 are connected by a first transmission belt 30. A second transmission wheel 31 is installed at the left input end of the drive shaft 18. The second transmission wheel 31 is connected to the double-position transmission wheel 28 by a second transmission belt 32. A first protective cover 33 is installed on the outside of the transmission bevel gear 19 and the first transmission belt 30 on the left side wall of the reaction tank 1. A second protective cover 34 is installed on the outside of the second transmission wheel 31 and the second transmission belt 32 on the top of the reaction tank 1.
[0025] The treated gas is input to the next step through the exhaust pipe 26 and the discharge pipe 24. The conveyor shaft 22 drives the spiral conveyor blade 23 to rotate, which can push out the liquid material at the bottom, speed up the discharge efficiency, and improve practicality. The drive motor 27 is started to drive the double-position transmission wheel 28 to rotate. The double-position transmission wheel 28 can drive the conveyor shaft 22 to rotate through the first transmission belt 30 and the first transmission wheel 29. At the same time, the double-position transmission wheel 28 drives the drive shaft 18 to rotate through the second transmission belt 32 and the second transmission wheel 31. This can realize the driving of two components by one motor, reduce the equipment procurement cost, and improve practicality. The first protective cover 33 and the second protective cover 34 can protect the transmission components to avoid jamming and ensure safety.
[0026] like Figures 1 to 6 As shown, this utility model discloses a desulfurization device for lime powder processing. During operation, the exhaust fan 4 is activated to allow waste gas to enter the reaction chamber 1 through the waste gas inlet pipe 3. The waste gas enters the middle of the reaction chamber 1 and flows through multiple reaction chambers via the flow outlet of the flow depressor 5, slowing down the flow velocity of the waste gas within the reaction chamber 1 and increasing its residence time. The liquid pump 11 is activated to extract and transport ammonia water from the ammonia water tank 12, and then feeds it into multiple spray pipes 6 via the diversion pipe 10. The ammonia water is sprayed into the reaction chamber 1 through the spray pipes 6 and the spray nozzles at the bottom of the spray branch pipes 8, forming a water curtain. The flow rate valve 9 adjusts the flow rate entering the spray pipes 6, causing the ammonia water sprayed from the spray nozzles to gradually decrease from left to right. The drive shaft 18 rotates, which drives the rotating shaft 14 to rotate through the transmission bevel gear 19 and bevel gear 16. The rotating shaft 14 drives multiple stirring blades 20 to rotate in the reaction chamber, stirring the waste gas, increasing the contact between the waste gas and ammonia water, and ensuring the reaction effect. The treated gas is input to the next step through the exhaust pipe 26 and the discharge pipe 24. The conveying shaft 22 drives the spiral conveying blade 23 to rotate, which pushes out the liquid material at the bottom. The drive motor 27 is started to drive the double-position transmission wheel 28 to rotate. The double-position transmission wheel 28 can drive the conveying shaft 22 to rotate through the first transmission belt 30 and the first transmission wheel 29. At the same time, the double-position transmission wheel 28 drives the drive shaft 18 to rotate through the second transmission belt 32 and the second transmission wheel 31.
[0027] The air extractor 4, liquid pump 11, and drive motor 27 of the desulfurization equipment for lime powder processing of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0028] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A desulfurization device for lime powder processing, characterized in that, The equipment includes a reaction chamber (1), multiple support legs (2), an exhaust gas inlet pipe (3), an air extractor (4), a slow-flow component, a spray component, a stirring component, a discharge component, and a drive component. Multiple support legs (2) are evenly connected to the bottom of the reaction chamber (1) to support the equipment. An exhaust gas inlet pipe (3) is connected to the upper part of the left side wall of the reaction chamber (1). An air extractor (4) is installed on the exhaust gas inlet pipe (3). The slow-flow component is installed inside the reaction chamber (1). A discharge component is installed at the bottom of the reaction chamber (1). A spray component is installed on the upper side inside the reaction chamber (1). A stirring component is installed inside the reaction chamber (1). The drive component drives the discharge component and the stirring component.
2. The desulfurization equipment for lime powder processing as described in claim 1, characterized in that, The flow control assembly includes multiple flow control plates (5), which are arranged in a left-right arrangement inside the reaction chamber (1) to divide the interior of the reaction chamber (1) into multiple reaction chambers. The middle part of the flow control plate (5) is set in an arc shape, and the upper and lower ends of the multiple flow control plates (5) are alternately provided with flow ports.
3. The desulfurization equipment for lime powder processing as described in claim 1, characterized in that, The spraying assembly includes multiple spray pipes (6), multiple sets of connecting pipes (7), multiple spray branch pipes (8), multiple flow valves (9), a diversion pipe (10), a liquid pump (11), and an ammonia tank (12). Multiple spray pipes (6) are located at the top of multiple reaction chambers. Spray branch pipes (8) are connected to the front and rear sides of the spray pipes (6) through connecting pipes (7). Multiple spray heads are provided at the bottom of the spray pipes (6) and spray branch pipes (8). The input end of the spray pipe (6) passes through the rear side wall of the reaction chamber (1) and is connected to the diversion pipe (10). A flow valve (9) is installed at the input end of the spray pipe (6). The ammonia tank (12) is installed at the rear end of the top of the reaction chamber (1). A level gauge (13) is provided on the ammonia tank (12). A liquid pump (11) is installed on the rear wall of the ammonia tank (12). The input end of the liquid pump (11) is connected to the inside of the ammonia tank (12). The output end of the liquid pump (11) is connected to the input end of the diversion pipe (10).
4. The desulfurization equipment for lime powder processing as described in claim 1, characterized in that, The stirring assembly includes multiple rotating shafts (14), multiple rotating seats (15), multiple bevel gears (16), a drive box (17), a drive shaft (18), multiple transmission bevel gears (19), and multiple sets of stirring blades (20). Multiple rotating shafts (14) are rotatably mounted on the top of the reaction chamber via rotating seats (15). Multiple stirring blades (20) are installed on the lower outer wall of the rotating shafts (14) extending into the reaction chamber. Bevel gears (16) are installed on the top of the rotating shafts (14). The drive box (17) is installed on the top of the reaction chamber (1). The drive shaft (18) is rotatably mounted inside the drive box (17). Multiple transmission bevel gears (19) are installed on the drive shaft (18). The transmission bevel gears (19) mesh with the bevel gears (16).
5. The desulfurization equipment for lime powder processing as described in claim 1, characterized in that, The discharge assembly includes a V-shaped discharge box (21), a conveying shaft (22), a spiral conveying blade (23), a discharge pipe (24), a valve (25), and an exhaust pipe (26). The V-shaped discharge box (21) is fixedly connected to the bottom of the reaction chamber (1). An output cylinder is provided in the middle of the V-shaped discharge box (21). The conveying shaft (22) is rotatably installed in the middle of the output cylinder. A spiral conveying blade (23) is installed on the outer wall of the conveying shaft (22). The spiral conveying blade (23) slides in contact with the inner wall of the bottom of the V-shaped discharge box (21). A discharge pipe (24) is connected to the right side wall of the V-shaped discharge box (21). A valve (25) is installed on the discharge pipe (24). The input end of the exhaust pipe (26) is connected to the right reaction chamber of the reaction chamber (1). The output end of the exhaust pipe (26) is connected to the discharge pipe (24).
6. The desulfurization equipment for lime powder processing as described in claim 5, characterized in that, The driving components include a drive motor (27), a double-position drive wheel (28), a first drive wheel (29), a first drive belt (30), a second drive wheel (31), and a second drive belt (32). The drive motor (27) is installed on the top left end of the reaction tank (1). The output end of the drive motor (27) is equipped with the double-position drive wheel (28). The first drive wheel (29) is installed on the left input end of the conveying shaft (22). The first drive wheel (29) and the double-position drive wheel (28) are connected by the first drive belt (30). The left input end of the drive shaft (18) is equipped with the second drive wheel (31). The second drive wheel (31) and the double-position drive wheel (28) are connected by the second drive belt (32).
7. The desulfurization equipment for lime powder processing as described in claim 6, characterized in that, It also includes a first protective cover (33) and a second protective cover (34). The first protective cover (33) is installed on the outside of the transmission bevel gear (19) and the first transmission belt (30) on the left side wall of the reaction chamber (1). The second protective cover (34) is installed on the outside of the second transmission wheel (31) and the second transmission belt (32) on the top of the reaction chamber (1).
Citation Information
Patent Citations
Desulfurization equipment for lime powder processing
CN220633698U