Carbon block cleaning production line

Abstract

The utility model discloses a carbon block cleaning production line which comprises a bottom bearing seat, a bottom scrap collecting bin and a wrapping shell, the bottom scrap collecting bin is installed on the bottom bearing seat, the wrapping shell is installed on the bottom bearing seat, a multi-hub driving carbon block cleaning structure is installed on the bottom bearing seat, and the multi-hub driving carbon block cleaning structure is installed on the wrapping shell. A wind pressure type residue collecting assembly is mounted on the wrapping shell; the utility model relates to the technical field of metallurgical auxiliary equipment, the production line drives a carbon block cleaning structure through a plurality of hubs to realize all-directional and dead-corner-free deep cleaning of an anode carbon block, and dirt and dust on the surface of the carbon block and in fine gaps are comprehensively and carefully stripped and cleaned through a plurality of cleaning metal brush heads, so that the service life of the anode carbon block is prolonged. And the high efficiency and thoroughness of the cleaning operation are ensured.

Description

Technical Field

[0001] This utility model relates to the field of metallurgical auxiliary equipment technology, specifically a carbon block cleaning production line. Background Technology

[0002] Metallurgical carbon blocks, also known as carbon blocks or electric furnace blocks, are an important structural material for metallurgical furnaces, used extensively in metal smelting processes. They are primarily used in the smelting of non-ferrous and non-ferrous metals, as well as in the production processes of calcium carbide and phosphate chemical enterprises. Metallurgical carbon blocks can be categorized by application, such as blast furnace carbon blocks, aluminum carbon blocks, and electric furnace blocks. Anode carbon blocks are an important type of metallurgical carbon block, produced using petroleum coke and pitch coke as aggregates and coal tar pitch as a binder. They are mainly used as anode materials in prebaked aluminum electrolytic cells. During the roasting process, to prevent anode oxidation and fix the geometry of the anode and carbon bowl, calcined coke of a certain particle size is filled and covered as filler. At high temperatures, this filler easily cokes onto the anode surface, forming a coke layer. This coke layer not only affects the appearance quality of the anode carbon block but may also affect its dimensions, thus impacting its performance in the smelting process. If the coke layer on the surface of the anode carbon block is not cleaned properly, these impurities may fall into the electrolytic cell. Cleaning the coking layer affects the quality of primary aluminum. Ensuring the purity of the anode carbon blocks is crucial for improving the quality and stability of smelted products. However, traditional cleaning methods, such as manual cleaning or simple scraper devices, have numerous drawbacks, including high labor intensity, low productivity, and poor cleaning results. Advanced automated cleaning devices can significantly improve cleaning efficiency, reduce labor intensity, and guarantee cleaning effectiveness, thereby increasing overall production efficiency. However, the cleaning process generates a large amount of dust and noise, adversely affecting the working environment and employee health. Effective pollution control measures, such as installing ventilation and dust removal systems, can improve the working environment and protect the physical and mental health of employees. For anode carbon block cleaning, manual methods are inefficient and negatively impact worker health. Therefore, this paper proposes a cleaning production line to help solve the above problems. While existing technologies may already offer solutions, this paper aims to provide an alternative or replacement technical solution. Utility Model Content

[0003] To achieve the above objectives, this utility model is implemented through the following technical solution: a charcoal block cleaning production line, comprising: a bottom support, a bottom debris collection bin, and a wrapping shell, wherein the bottom debris collection bin is installed on the bottom support, the wrapping shell is installed on the bottom support, a multi-hub driven charcoal block cleaning structure is installed on the bottom support, and a wind pressure type residue collection component is installed on the wrapping shell;

[0004] The multi-hub driven carbon block cleaning structure includes: a transport power chamber, a transport power rotor, several seat-supported hubs, a covered track, a transmission shaft, an extension bracket, a pressing telescopic air rod, a top wheel mounting seat, several drive top wheels, several electric slides, a top electric telescopic rod, and several displacement cleaning components.

[0005] The transport power compartment is mounted on the bottom support seat, the transport power rotor is mounted inside the transport power compartment, several inner support hubs are mounted inside the bottom support seat via rotating shafts, the covered tracks are respectively fitted onto the outside of several inner support hubs, the transmission rotating shaft is mounted on the transport power rotor and connected to the inner support hubs, the extension bracket is mounted on the package housing, the pressing telescopic air rod is mounted on the extension bracket, the top wheel mounting seat is mounted on the pressing telescopic air rod, several drive top wheels are respectively mounted on the top wheel mounting seat, several electric slides are respectively mounted inside the package housing, the top electric telescopic air rod and the bottom debris collection compartment, several displacement cleaning components are respectively mounted on several electric slides, and the top electric telescopic air rod is mounted inside the package housing;

[0006] The displacement cleaning assembly includes: an electric slider, a cleaning rotor, and a cleaning metal brush head;

[0007] The electric slider is mounted on the electric slide table, the cleaning rotor is mounted inside the electric slider, and the cleaning metal brush head is mounted on the cleaning rotor via a rotating shaft;

[0008] It should be noted that, as described above, the carbon block is placed inside the housing on the bottom support base. The transport power rotor inside the transport power compartment rotates, causing the drive shaft to rotate the corresponding support hub inside the base. This, in turn, causes the covered track and multiple support hubs inside the base to rotate, thus pushing the carbon block on the covered track. When it reaches the top electric telescopic rod, the top electric telescopic rod extends, bringing the cleaning metal brush head into contact with the top of the carbon block to be cleaned. Before this, a pair of cleaning metal brush heads of the required length are inserted into the cleaning rotors inside a pair of electric sliders on both sides of the housing (the shafts on the cleaning metal brush heads are equipped with snap-fit ​​keys that can match the pre-set coupling grooves on the cleaning rotors). Simultaneously, the three cleaning rotors inside the housing are driven to rotate, causing the sides of the carbon block to come into contact with the pair of cleaning metal brush heads. Then, the three corresponding electric sliders are driven to move on the electric slide table, thereby descaling the top and sides of the carbon block. The descaled charcoal blocks are driven by a covered conveyor belt until they reach the bottom of the extended support. At this point, the extended and pressing telescopic air rod presses the top wheel mounting seat onto the charcoal blocks, ensuring that multiple drive top wheels are in close contact with the top of the charcoal blocks. Simultaneously, the cleaning rotor in the bottom debris collection chamber rotates, causing the cleaning metal brush head in the bottom debris collection chamber to rotate and clean the bottom of the charcoal blocks. Meanwhile, the electric slider in the bottom debris collection chamber moves on an electric slide table, thus completing the cleaning of the bottom of the charcoal blocks. The dirt that falls off the cleaning screen is collected into the bottom debris collection chamber by a mesh plate for easy collection later. The multiple top wheel drive rotors in the top wheel mounting seat can drive multiple drive top wheels to rotate. The drive top wheels are equipped with a rubber bonding layer to facilitate the movement of the charcoal blocks during operation, allowing the charcoal blocks to move freely even during bottom cleaning. The control panel on the casing allows for the control of the entire production line.

[0009] Preferably, the wind-pressure type residue collection component includes: several external mounting frames, a pair of negative pressure fans, several dust filters, a pair of dust collection chambers, and a top blower;

[0010] A plurality of external mounting frames are respectively installed on the package shell, a pair of negative pressure fans are respectively installed inside a pair of external mounting frames, a plurality of dust filters are respectively installed on the plurality of external mounting frames, a pair of dust collection chambers are respectively installed on the package shell, and the pair of dust collection chambers are respectively connected to a pair of dust filters, the pair of dust filters are respectively connected to a pair of negative pressure fans, and the top blower is installed inside the external mounting frames;

[0011] It should be noted that, as described above, when the carbon blocks inside the casing are cleaned, the resulting smoke and dust are blown downwards by the top blower in the external mounting frame at the top of the casing. At the same time, a pair of negative pressure fans in the external mounting frames on both sides operate, drawing air from inside the casing, which in turn draws debris and dust into a pair of dust collection chambers. Multiple dust filters intercept the dust and debris, and the debris collection port on the dust collection chamber can collect the debris and dust centrally after the chamber is full.

[0012] Preferably, a top wheel drive rotor is provided inside the top wheel mounting seat;

[0013] Preferably, the external mounting frame is provided with a maintenance and inspection port;

[0014] Preferably, the dust collection chamber is provided with a debris collection port;

[0015] Preferably, the housing is provided with an operating panel. Beneficial effects

[0016] This utility model provides a carbon block cleaning production line. Compared with existing technologies, this carbon block cleaning production line achieves comprehensive, thorough cleaning of anode carbon blocks through a multi-hub driven carbon block cleaning structure. Multiple cleaning metal brush heads thoroughly and meticulously remove dirt and dust from the surface and crevices of the carbon blocks, ensuring high efficiency and thoroughness of the cleaning operation. Furthermore, it innovatively introduces a wind-pressure residue collection component. This component not only instantly and efficiently captures and intervenes in all dirt and dust generated during the cleaning process, but also collects these wastes in a centralized and orderly manner for subsequent professional processing. This measure significantly reduces the potential environmental pollution caused by the cleaning operation, maintaining a clean and environmentally friendly work site. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main cross-sectional structure of a carbon block cleaning production line according to the present invention.

[0018] Figure 2 This is a side sectional view of the carbon block cleaning production line of the present invention.

[0019] Figure 3 for Figure 1 A magnified view of the letter "A" in the diagram.

[0020] Figure 4 for Figure 2 A magnified view of the "B" in the middle.

[0021] In the diagram: 1. Bottom support; 2. Bottom debris collection bin; 3. Encasing shell; 4. Transport power bin; 5. Transport power rotor; 6. Internal support hub; 7. Covered track; 8. Drive shaft; 9. Extension bracket; 10. Pressing telescopic air rod; 11. Top wheel mounting seat; 12. Drive top wheel; 13. Electric slide table; 14. Electric slider; 15. Cleaning rotor; 16. Cleaning metal brush head; 17. Top electric telescopic rod; 18. External mounting frame; 19. Negative pressure fan; 20. Dust filter; 21. Dust collection bin; 22. Top blower. Detailed Implementation

[0022] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0023] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further. Example

[0024] The present invention will now be described in detail with reference to the accompanying drawings, such as... Figure 1-4As shown, a charcoal block cleaning production line includes: a bottom support 1, a bottom debris collection bin 2, and a wrapping shell 3. The bottom debris collection bin 2 is installed on the bottom support 1, and the wrapping shell 3 is installed on the bottom support 1. A multi-hub driven charcoal block cleaning structure is installed on the bottom support 1, and a wind-pressure type residue collection component is installed on the wrapping shell 3. The multi-hub driven charcoal block cleaning structure includes: a transport power bin 4, a transport power rotor 5, several in-seat support hubs 6, a covered track 7, a drive shaft 8, an extension bracket 9, a pressing telescopic air rod 10, a top wheel mounting seat 11, several drive top wheels 12, several electric slides 13, and a top electric telescopic rod 17. And several displacement cleaning components; the transport power compartment 4 is installed on the bottom support seat 1, the transport power rotor 5 is installed inside the transport power compartment 4, several seat-supporting wheel hubs 6 are respectively installed inside the bottom support seat 1 via rotating shafts, the covered tracks 7 are respectively fitted on the outside of several seat-supporting wheel hubs 6, the transmission shaft 8 is installed on the transport power rotor 5, and the transmission shaft 8 is connected to the seat-supporting wheel hubs 6, the extension bracket 9 is installed on the wrapping shell 3, the pressing telescopic air rod 10 is installed on the extension bracket 9, the top wheel mounting seat 11 is installed on the pressing telescopic air rod 10, and several drive top wheels 12 are respectively installed on On the top wheel mounting base 11, several electric sliding platforms 13 are respectively installed in the enclosure shell 3, the top electric telescopic rod 17, and the bottom debris collection chamber 2. Several displacement cleaning components are respectively installed on several electric sliding platforms 13, and the top electric telescopic rod 17 is installed in the enclosure shell 3. The displacement cleaning component includes: an electric slider 14, a cleaning rotor 15, and a cleaning metal brush head 16. The electric slider 14 is installed on the electric sliding platform 13, the cleaning rotor 15 is installed in the electric slider 14, and the cleaning metal brush head 16 is installed on the cleaning rotor 15 via a rotating shaft. The wind pressure type debris collection component includes: several The package includes an external mounting frame 18, a pair of negative pressure fans 19, several dust filters 20, a pair of dust collection chambers 21, and a top blower 22. The external mounting frames 18 are respectively installed on the package shell 3. The pair of negative pressure fans 19 are respectively installed inside the pair of external mounting frames 18. The dust filters 20 are respectively installed on the external mounting frames 18. The pair of dust collection chambers 21 are respectively installed on the package shell 3, and the pair of dust collection chambers 21 are respectively connected to the pair of dust filters 20. The pair of dust filters 20 are respectively connected to the pair of negative pressure fans 19. The top blower 22 is installed inside the external mounting frames 18.

[0025] According to the appendix Figure 1-4It is found that when the carbon block is placed into the housing 3 on the bottom support seat 1, the transport power rotor 5 in the transport power chamber 4 rotates, thereby causing the transmission shaft 8 to drive the corresponding support hub 6 in the seat to rotate, which in turn causes the covered track 7 and multiple support hubs 6 in the seat to rotate, thus pushing the carbon block on the covered track 7. When it reaches the top electric telescopic rod 17, the top electric telescopic rod 17 is driven to extend, so that the cleaning metal brush head 16 is in contact with the top of the carbon block to be cleaned. Before this, a pair of cleaning metal brush heads 16 of the required length are inserted into the cleaning rotor 15 in a pair of electric sliders 14 on both sides of the housing 3 (cleaning metal brush). The rotating shaft on the head 16 is equipped with a snap-fit ​​key that can match the pre-set coupling groove on the cleaning rotor 15. Simultaneously, it drives the three cleaning rotors 15 inside the housing 3 to rotate, causing the sides of the carbon block to come into contact with a pair of cleaning metal brush heads 16. Then, it drives three corresponding electric sliders 14 to move on the electric slide table 13, thereby descaling the top and sides of the carbon block. The descaled carbon block is then driven by the covered track 7 until it reaches below the extension bracket 9. At this point, the extension and pressing telescopic air rod 10 extends, pressing the top wheel mounting seat 11 onto the top of the carbon block, causing multiple drive top wheels 12 to fit tightly against the top of the carbon block. At this point, the bottom debris... The cleaning rotor 15 inside the collection chamber 2 rotates, which in turn causes the cleaning metal brush head 16 inside the bottom debris collection chamber 2 to rotate, cleaning the bottom of the charcoal blocks. Meanwhile, the electric slider 14 inside the bottom debris collection chamber 2 moves on the electric slide table 13, thus completing the cleaning of the bottom of the charcoal blocks. The dirt that falls off the cleaning process passes through the mesh plate on the bottom debris collection chamber 2 and falls into the bottom debris collection chamber 2 for easy collection later. Multiple top wheel drive rotors installed in the top wheel mounting base 11 can drive multiple drive top wheels 12 to rotate. The drive top wheels 12 are equipped with a rubber bonding layer to facilitate the movement of the charcoal blocks during operation, thereby cleaning the bottom of the charcoal blocks. During processing, it can move freely, and the control panel on the casing 3 can control the entire production line. When the carbon blocks inside the casing 3 are cleaned, the generated dust is blown downwards by the top blower 22 in the external mounting frame 18 at the top of the casing 3. At the same time, a pair of negative pressure fans 19 in the external mounting frames 18 on both sides operate, drawing air from inside the casing 3, which in turn draws debris and dust into a pair of dust collection chambers 21. Multiple dust filters 20 intercept the dust and debris, and the debris collection port on the dust collection chamber 21 can collect the debris and dust in a concentrated manner after the collection chamber is full.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A charcoal block cleaning production line, comprising: The bottom support (1), the bottom debris collection bin (2), and the wrapping shell (3) are characterized in that the bottom debris collection bin (2) is installed on the bottom support (1), the wrapping shell (3) is installed on the bottom support (1), the bottom support (1) is equipped with a multi-hub driven carbon block cleaning structure, and the wrapping shell (3) is equipped with a wind pressure type residue collection component; The multi-hub driven carbon block cleaning structure includes: a transport power chamber (4), a transport power rotor (5), several seat-supported hubs (6), a covered track (7), a transmission shaft (8), an extension bracket (9), a pressing telescopic air rod (10), a top wheel mounting seat (11), several drive top wheels (12), several electric slides (13), a top electric telescopic rod (17), and several displacement cleaning components; The transport power compartment (4) is mounted on the bottom support seat (1), the transport power rotor (5) is mounted inside the transport power compartment (4), several inner support hubs (6) are respectively mounted inside the bottom support seat (1) via rotating shafts, the covered tracks (7) are respectively fitted on the outside of several inner support hubs (6), the transmission shaft (8) is mounted on the transport power rotor (5), and the transmission shaft (8) is connected to the inner support hubs (6), the extension bracket (9) is mounted on the encasing shell (3), and the pressure... The telescopic air rod (10) is installed on the extension bracket (9), the top wheel mounting seat (11) is installed on the pressing telescopic air rod (10), a plurality of driving top wheels (12) are respectively installed on the top wheel mounting seat (11), a plurality of electric slides (13) are respectively installed in the package shell (3), the top electric telescopic rod (17) and the bottom debris collection bin (2), a plurality of displacement cleaning components are respectively installed on a plurality of electric slides (13), and the top electric telescopic rod (17) is installed in the package shell (3); The displacement cleaning assembly includes: an electric slider (14), a cleaning rotor (15), and a cleaning metal brush head (16). The electric slider (14) is mounted on the electric slide table (13), the cleaning rotor (15) is mounted inside the electric slider (14), and the cleaning metal brush head (16) is mounted on the cleaning rotor (15) via a rotating shaft.

2. The charcoal block cleaning production line according to claim 1, characterized in that, The wind-pressure type residue collection component includes: several external mounting frames (18), a pair of negative pressure fans (19), several dust filters (20), a pair of dust collection chambers (21), and a top blower (22). Several external mounting frames (18) are respectively installed on the package shell (3), a pair of negative pressure fans (19) are respectively installed in a pair of external mounting frames (18), several dust filters (20) are respectively installed on several external mounting frames (18), a pair of dust collection chambers (21) are respectively installed on the package shell (3), and a pair of dust collection chambers (21) are respectively connected to a pair of dust filters (20), a pair of dust filters (20) are respectively connected to a pair of negative pressure fans (19), and the top blower (22) is installed in the external mounting frame (18).

3. The charcoal block cleaning production line according to claim 2, characterized in that, The top wheel mounting seat (11) is provided with a top wheel drive rotor.

4. The charcoal block cleaning production line according to claim 3, characterized in that, The external mounting frame (18) is provided with a maintenance and inspection port.

5. A charcoal block cleaning production line according to claim 4, characterized in that, The dust collection chamber (21) is equipped with a debris collection port.

6. A charcoal block cleaning production line according to claim 5, characterized in that, The enclosure (3) is equipped with an operating panel.

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