Lightweight steel pipe machining system with waste collecting mechanism

Abstract

The utility model relates to the technical field of light-weight steel pipe machining, and discloses a light-weight steel pipe machining system with a waste collecting mechanism, which comprises a base, and foot pads are fixedly connected to four corners of the bottom end of the base. According to the light-weight steel pipe machining system with the waste collecting mechanism, the first collecting box, a pipeline and a second collecting box are arranged, an exhaust fan is started, waste generated by cutting is adsorbed through the pipeline and a connecting pipe, and the waste falls to the top end of a filter screen and then slides into the second collecting box through the filter screen to be collected in a unified mode; the waste materials which are not adsorbed can fall into the first collecting box, the waste materials can be recycled conveniently by collecting the waste materials in a unified mode, handles on the first collecting box and the second collecting box are pulled when the waste materials need to be taken, so that the waste materials are convenient to take, and the problems that the waste materials are inconvenient to collect in a unified mode, the environment is easily affected, and the waste materials are wasted are solved. And waste is easily caused.

Description

Technical Field

[0001] This utility model relates to the field of lightweight steel pipe processing technology, specifically a lightweight steel pipe processing system with a waste collection mechanism. Background Technology

[0002] Lightweight steel pipes refer to steel pipes with lighter weight and higher strength. They are usually used in applications requiring lightweight design. The main characteristics of lightweight steel pipes are their light weight and high strength, which gives them significant advantages in various applications. When processing lightweight steel pipes, it is necessary to use lightweight steel pipe processing equipment to cut the lightweight steel pipes into appropriate lengths.

[0003] There are still some problems with the processing equipment for lightweight steel pipes. For example, waste is generated when cutting lightweight steel pipes, which is a type of scrap metal. However, it is inconvenient to collect the waste in a unified manner, which not only affects the environment but also causes waste.

[0004] Therefore, we propose a lightweight steel pipe processing system with a waste collection mechanism to improve the above-mentioned problems. Utility Model Content

[0005] The purpose of this utility model is to provide a lightweight steel pipe processing system with a waste collection mechanism to solve the problem mentioned in the background art that it is inconvenient to collect waste in a unified manner, which not only easily affects the environment but also easily causes waste.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a processing system for lightweight steel pipes with a waste collection mechanism, comprising a base, four corner feet fixedly connected to the bottom of the base, a support frame fixedly connected to the right side of the rear end of the top of the base, a hydraulic cylinder installed at the bottom of the support frame, a support plate fixedly connected to the bottom of the hydraulic cylinder, and a waste collection mechanism for facilitating waste collection provided on the left side of the top of the support plate;

[0007] The waste collection mechanism includes an exhaust fan, a filter screen, and a connecting pipe. A sealed box is fixedly connected to the top left side of the support plate. An exhaust fan is installed inside the sealed box on the left side. A filter screen is installed inside the sealed box on the top left side. An mounting plate is fixedly connected to the bottom right side of the support plate. A connecting pipe is installed at the top between the mounting plate and the sealed box. A second collection box is provided inside the sealed box on the left side. A first collection box is provided inside the base. Pipes are fixedly connected to the input and output ends of the exhaust fan.

[0008] As a further technical solution of this utility model, the pipe is set at the bottom of the filter screen, the connecting pipe passes through the bottom of the mounting plate, and the front end of the first collection box and the rear end of the second collection box are respectively fixedly connected with handles.

[0009] As a further technical solution of this utility model, a drive motor is installed on the left side of the mounting plate, a rotating shaft is fixedly connected to the output end of the drive motor, and a cutting disc is fixedly connected to the right side of the rotating shaft.

[0010] As a further technical solution of this utility model, a first servo motor is installed on the left side of the base, a lead screw is fixedly connected to the output end of the first servo motor, a threaded sleeve is provided on the outside of the lead screw, a slider is fixedly connected to the top of the threaded sleeve, and the threaded sleeve and the lead screw cooperate with each other.

[0011] As a further technical solution of this utility model, a protective shell is fixedly connected to the top of the slider, a second servo motor is installed on the top of the front end of the protective shell, a bidirectional screw is fixedly connected to the output end of the second servo motor, movable sleeves are provided at the front and rear ends of the bidirectional screw, fixed blocks are fixedly connected to the front and rear ends of the bottom inside the protective shell, a limit block is movably hinged between the left side of the fixed block and the left side of the movable sleeve, a clamping plate is fixedly connected to the side of the limit block near the middle, a first hinge block and a second hinge block are movably hinged to the bottom of one end of the limit block, and a limit slide rod is fixedly connected to the top of the inside of the protective shell.

[0012] As a further technical solution of this utility model, the first hinge block rotates inside the second hinge block, the threads at both ends of the bidirectional screw are opposite, the bidirectional screw and the movable sleeve cooperate with each other, and the movable sleeve slides outside the limiting slide rod.

[0013] As a further technical solution of this utility model, a support block is fixedly connected to the top of the base, a reserved groove is provided inside the support block, a fixed shaft is fixedly connected inside the reserved groove, and a movable roller is movably connected to the outside of the fixed shaft.

[0014] As a further technical solution of this utility model, the support block is provided in four sets, and a steel pipe is provided at the top of the movable roller.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the processing system of the lightweight steel pipe with waste collection mechanism not only realizes the unified collection of waste and the clamping and moving of the steel pipe, but also realizes the support of the steel pipe and reduces the wear of the steel pipe.

[0016] (1) The cutting disc cuts the steel pipe to be processed by setting up a first collection box, a sealed box, an exhaust fan, a filter screen, a connecting pipe, a pipeline and a second collection box. At the same time as cutting, the exhaust fan is started. The pipeline and connecting pipe absorb the waste generated by cutting. The waste falls to the top of the filter screen and then slides through the filter screen into the inside of the second collection box for unified collection. The unabsorbed waste will fall into the inside of the first collection box. Unified collection of waste can facilitate the reuse of waste. When it is necessary to take out the waste, pull the handles on the first collection box and the second collection box to make it easy to take out the waste.

[0017] (2) By setting up a lead screw, a threaded sleeve, a first servo motor, a second servo motor, a clamping plate, a bidirectional screw and a movable sleeve, the second servo motor is started, and the second servo motor drives the bidirectional screw to rotate, so that the movable sleeves at the front and rear ends of the bidirectional screw drive the clamping plate to move towards the middle, so that the limit block can clamp the two ends of the steel pipe to fix the steel pipe. After fixing, the first servo motor is started, and the first servo motor drives the lead screw to rotate, so that the threaded sleeve drives the protective shell and the steel pipe inside the protective shell to move through the slider. The movement of the steel pipe can facilitate the cutting of the steel pipe into different lengths.

[0018] (3) By setting up a reserved groove, support block, fixed shaft and movable roller, when the protective shell drives the steel pipe to move, the steel pipe will move at the top of the movable roller, and the movable roller will rotate outside the fixed shaft, thereby reducing the friction between the steel pipe and the movable roller, protecting the outside of the steel pipe, and preventing the steel pipe from being damaged during the movement. The support block and movable roller can support the steel pipe to prevent the steel pipe from tilting and affecting the cutting. Attached Figure Description

[0019] Figure 1 This is a frontal cross-sectional view of the present invention.

[0020] Figure 2 This is an enlarged side view cross-sectional schematic diagram of the protective shell of this utility model;

[0021] Figure 3 This is a side view enlarged structural schematic diagram of the support block of this utility model;

[0022] Figure 4 This is a front enlarged structural schematic diagram of the support plate of this utility model.

[0023] In the diagram: 1. Base; 2. First collection box; 3. Reserved slot; 4. Lead screw; 5. Threaded sleeve; 6. Foot pad; 7. First servo motor; 8. Support block; 9. Protective shell; 10. Second servo motor; 11. Slider; 12. Support frame; 13. Support plate; 14. Sealing box; 15. Exhaust fan; 16. Filter screen; 17. Connecting pipe; 18. Hydraulic cylinder; 19. Cutting disc; 20. Limiting block; 21. Clamping plate; 22. Bidirectional screw; 23. Movable sleeve; 24. Limiting slide bar; 25. Fixed block; 26. First hinge block; 27. Second hinge block; 28. Fixed shaft; 29. ​​Movable roller; 30. Drive motor; 31. Rotating shaft; 32. Pipe; 33. Mounting plate; 34. Second collection box. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-4 The present invention provides an embodiment of a lightweight steel pipe processing system with a waste collection mechanism, comprising a base 1, four corners of the bottom of the base 1 are fixedly connected to pads 6, a support frame 12 is fixedly connected to the right side of the rear end of the top of the base 1, a hydraulic cylinder 18 is installed at the bottom of the support frame 12, a support plate 13 is fixedly connected to the bottom of the hydraulic cylinder 18, and a waste collection mechanism for facilitating waste collection is provided on the left side of the top of the support plate 13.

[0026] The waste collection mechanism includes a blower 15, a filter screen 16, and a connecting pipe 17. A sealed box 14 is fixedly connected to the top left of the support plate 13. The blower 15 is installed inside the sealed box 14 on the left side. The filter screen 16 is installed inside the top left of the sealed box 14. An mounting plate 33 is fixedly connected to the bottom right of the support plate 13. A connecting pipe 17 is installed at the top between the mounting plate 33 and the sealed box 14. A second collection box 34 is provided inside the sealed box 14 on the left side. A first collection box 2 is provided inside the base 1. Pipes 32 are fixedly connected to the input and output ends of the blower 15, respectively.

[0027] Pipe 32 is located at the bottom of filter screen 16, and connecting pipe 17 passes through the bottom of mounting plate 33. Handles are fixedly connected to the front end of first collection box 2 and the rear end of second collection box 34 respectively. Drive motor 30 is installed on the left side of mounting plate 33. A rotating shaft 31 is fixedly connected to the output end of drive motor 30. A cutting disc 19 is fixedly connected to the right side of rotating shaft 31.

[0028] Specifically, such as Figure 1 and Figure 4 As shown, the cutting disc 19 cuts the steel pipe to be processed. At the same time as cutting, the exhaust fan 15 is activated. The pipe 32 and the connecting pipe 17 adsorb the waste generated during cutting. The waste falls to the top of the filter screen 16 and then slides through the filter screen 16 into the interior of the second collection box 34 for unified collection. The unadsorbed waste falls into the interior of the first collection box 2. Unadsorbed waste can be easily reused. When the waste needs to be retrieved, the handles on the first collection box 2 and the second collection box 34 are pulled to retrieve the waste.

[0029] A first servo motor 7 is mounted on the left side of the base 1. A lead screw 4 is fixedly connected to the output end of the first servo motor 7. A threaded sleeve 5 is provided on the outside of the lead screw 4. A slider 11 is fixedly connected to the top of the threaded sleeve 5. The threaded sleeve 5 and the lead screw 4 cooperate with each other. A protective shell 9 is fixedly connected to the top of the slider 11. A second servo motor 10 is mounted on the top of the front end of the protective shell 9. A bidirectional screw 22 is fixedly connected to the output end of the second servo motor 10. Movable sleeves 23 are provided at the front and rear ends of the bidirectional screw 22. Movable sleeves 23 are fixedly connected to the front and rear ends of the bottom inside the protective shell 9. A fixed block 25 is connected to a limiting block 20 between the left side of the fixed block 25 and the left side of the movable sleeve 23. A clamping plate 21 is fixedly connected to the side of the limiting block 20 near the middle. A first hinge block 26 and a second hinge block 27 are respectively hinged to the bottom of one end of the limiting block 20. A limiting slide rod 24 is fixedly connected to the top of the inside of the protective shell 9. The first hinge block 26 rotates inside the second hinge block 27. The threads at both ends of the double-ended screw 22 are opposite. The double-ended screw 22 and the movable sleeve 23 cooperate with each other. The movable sleeve 23 slides outside the limiting slide rod 24.

[0030] Specifically, such as Figure 1 and Figure 2 As shown, the second servo motor 10 is started, which drives the bidirectional screw 22 to rotate. This causes the movable sleeves 23 at both ends of the bidirectional screw 22 to move the clamping plate 21 towards the middle, so that the limiting block 20 can clamp the two ends of the steel pipe and fix the steel pipe. After fixing, the first servo motor 7 is started, which drives the lead screw 4 to rotate. This causes the threaded sleeve 5 to move the protective shell 9 and the steel pipe inside the protective shell 9 through the slider 11. This movement of the steel pipe makes it easy to cut the steel pipe into different lengths.

[0031] A support block 8 is fixedly connected to the top of the base 1. A reserved groove 3 is opened inside the support block 8. A fixed shaft 28 is fixedly connected inside the reserved groove 3. A movable roller 29 is movably connected to the outside of the fixed shaft 28. The support block 8 is provided with four sets. A steel pipe is provided at the top of the movable roller 29.

[0032] Specifically, such as Figure 1 and Figure 3 As shown, when the protective shell 9 moves the steel pipe, the steel pipe will move at the top of the movable roller 29, and the movable roller 29 will rotate outside the fixed shaft 28, thereby reducing the friction between the steel pipe and the movable roller 29, protecting the outside of the steel pipe and preventing damage to the steel pipe during movement. The support block 8 and the movable roller 29 can support the steel pipe to prevent the steel pipe from tilting and affecting the cutting.

[0033] Working Principle: In use, the steel pipe to be processed is placed inside the protective shell 9. Then, the second servo motor 10 is started, driving the bidirectional screw 22 to rotate. This causes the movable sleeves 23 at both ends of the bidirectional screw 22 to move the clamping plate 21 towards the center, allowing the limiting blocks 20 to clamp and fix the steel pipe at both ends. After fixing, the first servo motor 7 is started, driving the lead screw 4 to rotate. This causes the threaded sleeve 5 to move through the slider 11, moving the protective shell 9 and the steel pipe inside. As the protective shell 9 moves the steel pipe, it moves at the top of the movable roller 29, which rotates outside the fixed shaft 28. This reduces friction between the steel pipe and the movable roller 29, thus improving the steel pipe's performance. The outside of the pipe is protected to prevent damage during movement. The movement of the pipe facilitates cutting it into different lengths. The hydraulic cylinder 18 is activated, which moves the cutting disc 19. Then, the drive motor 30 is activated, which rotates the cutting disc 19. At the same time as cutting, the exhaust fan 15 is activated. The pipe 32 and the connecting pipe 17 absorb the waste generated during cutting. The waste falls to the top of the filter screen 16 and then slides through the filter screen 16 into the second collection box 34 for unified collection. The unabsorbed waste falls into the first collection box 2. Unabsorbed waste can be easily reused. When the waste needs to be retrieved, the handles on the first collection box 2 and the second collection box 34 are pulled for easy retrieval.

[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A processing system for lightweight steel pipes with a waste collection mechanism, comprising a base (1), characterized in that: The base (1) has four corners at the bottom fixedly connected to pads (6), the base (1) has a support frame (12) fixedly connected to the right side of the rear end of the top, the support frame (12) has a hydraulic cylinder (18) installed at the bottom, the hydraulic cylinder (18) has a support plate (13) fixedly connected to the bottom, and the support plate (13) has a waste collection mechanism on the left side of the top of the support plate (13) to facilitate the collection of waste. The waste collection mechanism includes a blower (15), a filter screen (16), and a connecting pipe (17). A sealed box (14) is fixedly connected to the left side of the top of the support plate (13). The blower (15) is installed inside the left side of the sealed box (14). A filter screen (16) is installed inside the top left side of the sealed box (14). An mounting plate (33) is fixedly connected to the right side of the bottom of the support plate (13). A connecting pipe (17) is installed at the top between the mounting plate (33) and the sealed box (14). A second collection box (34) is provided inside the left side of the sealed box (14). A first collection box (2) is provided inside the base (1). Pipes (32) are fixedly connected to the input and output ends of the blower (15).

2. The processing system for a lightweight steel pipe with a waste collection mechanism according to claim 1, characterized in that: The pipe (32) is located at the bottom of the filter screen (16), the connecting pipe (17) passes through the bottom of the mounting plate (33), and handles are fixedly connected to the front end of the first collection box (2) and the rear end of the second collection box (34).

3. The processing system for a lightweight steel pipe with a waste collection mechanism according to claim 1, characterized in that: A drive motor (30) is mounted on the left side of the mounting plate (33), and a rotating shaft (31) is fixedly connected to the output end of the drive motor (30). A cutting disc (19) is fixedly connected to the right side of the rotating shaft (31).

4. The processing system for a lightweight steel pipe with a waste collection mechanism according to claim 1, characterized in that: A first servo motor (7) is installed on the left side of the base (1). A lead screw (4) is fixedly connected to the output end of the first servo motor (7). A threaded sleeve (5) is provided on the outside of the lead screw (4). A slider (11) is fixedly connected to the top of the threaded sleeve (5). The threaded sleeve (5) and the lead screw (4) cooperate with each other.

5. The processing system for a lightweight steel pipe with a waste collection mechanism according to claim 4, characterized in that: The top of the slider (11) is fixedly connected to a protective shell (9). A second servo motor (10) is installed on the top of the front end of the protective shell (9). A bidirectional screw (22) is fixedly connected to the output end of the second servo motor (10). Movable sleeves (23) are provided at the front and rear ends of the bidirectional screw (22). Fixed blocks (25) are fixedly connected to the front and rear ends of the bottom of the inside of the protective shell (9). A limiting block (20) is movably hinged between the left side of the fixed block (25) and the left side of the movable sleeve (23). A clamping plate (21) is fixedly connected to the side of the limiting block (20) near the middle. A first hinge block (26) and a second hinge block (27) are movably hinged to the bottom of one end of the limiting block (20). A limiting slide rod (24) is fixedly connected to the top of the inside of the protective shell (9).

6. The processing system for a lightweight steel pipe with a waste collection mechanism according to claim 5, characterized in that: The first hinge block (26) rotates inside the second hinge block (27). The threads at both ends of the bidirectional screw (22) are opposite. The bidirectional screw (22) and the movable sleeve (23) cooperate with each other. The movable sleeve (23) slides outside the limiting slide bar (24).

7. The processing system for a lightweight steel pipe with a waste collection mechanism according to claim 1, characterized in that: A support block (8) is fixedly connected to the top of the base (1). A reserved groove (3) is provided inside the support block (8). A fixed shaft (28) is fixedly connected inside the reserved groove (3). A movable roller (29) is movably connected to the outside of the fixed shaft (28).

8. The processing system for a lightweight steel pipe with a waste collection mechanism according to claim 7, characterized in that: The support block (8) is provided in four sets, and the top of the movable roller (29) is provided with a steel pipe.

Images