Isolating switch stamping and welding tool
By integrating molding dies, stamping and welding units, and material cutting dies, automated production of disconnect switch parts has been achieved, solving the problems of large equipment footprint and low production efficiency, reducing production costs, and improving production efficiency.
Patent Information
- Application Number
- CN202423159697.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-20
AI Technical Summary
The existing moving contact processing of disconnect switches requires separate stamping, bending and welding devices, resulting in large equipment footprint, low production efficiency and high cost.
Design a stamping and welding fixture for disconnecting switches, integrating forming mold, stamping and welding unit and cutting mold, realizes automated production through feeding mechanism, and the power mechanism controls the mold to move synchronously to complete the forming, stamping and welding and cutting of metal strip.
The automated production of disconnect switches has been achieved, which has improved production efficiency and reduced production efficiency.
Smart Images

Figure CN223643207U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of disconnecting switch technology, and more specifically, it relates to a stamping and welding fixture for disconnecting switches. Background Technology
[0002] A disconnector is a switching device mainly used for isolating power supplies, switching operations, connecting and disconnecting small current circuits, and without arc extinguishing function. The stationary contact and the moving contact are important components of the disconnector, and the quality of the stationary contact and the moving contact directly affects the conductivity of the disconnector.
[0003] The moving contacts of existing disconnect switches are usually formed by stamping, bending and welding metal strips. However, the above processing methods require stamping equipment, bending equipment and welding equipment, which increases the overall equipment size to a certain extent, greatly affects production efficiency and has high production costs. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a stamping and welding fixture for disconnecting switches to solve the above-mentioned technical problems.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a stamping and welding fixture for disconnecting switches, comprising a frame, on which a forming mold, two stamping and welding units and a cutting mold are arranged sequentially from left to right. The frame also has a power mechanism for controlling the synchronous movement of the forming mold, the stamping and welding units and the cutting mold. A feeding mechanism is located on the left side of the frame, which is used to convey metal strips sequentially through the forming mold, the stamping and welding units and the cutting mold.
[0006] The present invention is further configured such that the molding die is provided with punching position, bubble point position, molding position one, molding position two, molding position three and molding position four in sequence from left to right.
[0007] The present invention is further configured such that: the stamping welding unit includes a fixed seat, a material passage area is formed at the front end of the fixed seat, a mold base is formed on the bottom wall of the material passage area, a punch is movably inserted at the top of the fixed seat, a lower contact part that cooperates with the mold base is formed at the lower end of the punch, and an upper contact part that cooperates with the power mechanism is formed at the upper end of the punch.
[0008] The present invention is further configured such that: the size of the upper contact portion is larger than the size of the punch, and a spring is formed on the outer ring of the punch between the upper contact portion and the upper surface of the fixed seat.
[0009] The present invention is further configured such that the cutting mold has a shaping position and a cutting position arranged from left to right.
[0010] The present invention is further configured such that: the feeding mechanism includes a feeding tray and a feeder, the feeder being installed on the left end of the upper surface of the frame.
[0011] The present invention is further configured such that: the power mechanism includes a drive seat slidably disposed at the front end of the frame and a power motor fixedly mounted on the frame; the output shaft of the power motor is driven to connect to a turntable; a drive arm is eccentrically and rotatably disposed on the turntable; a mating arm is fixedly mounted on the top of the drive seat; and the upper end of the mating arm is rotatably connected to the drive arm.
[0012] In summary, this utility model has the following beneficial effects: the feeding mechanism conveys the metal strip through the forming mold, the stamping and welding unit, and the cutting mold in sequence. The forming mold processes the metal strip to form the workpiece body. Then, the two stamping and welding units perform two stamping and welding operations on the workpiece body to form and fix the workpiece. The cutting mold cuts the formed workpiece from the adhesion point of the strip to obtain the finished workpiece. This utility model realizes the automation of the production of disconnect switch workpieces through the forming mold, the stamping and welding unit, and the cutting mold, thereby improving production efficiency. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a partial structural schematic diagram of the present invention;
[0016] Figure 3 This is a schematic diagram of the stamping welding unit of this utility model.
[0017] Attached reference numerals: 1. Frame; 2. Forming mold; 20. Punching position; 21. Bubble-forming point; 22. Forming position one; 23. Forming position two; 24. Forming position three; 25. Forming position four; 3. Stamping and welding unit; 30. Fixed base; 31. Material feeding area; 32. Mold base; 33. Punch; 34. Spring component; 4. Cutting mold; 40. Shaping position; 41. Cutting position; 5. Feeding tray; 50. Feeder; 6. Drive base; 60. Power motor; 61. Turntable; 62. Drive arm; 63. Mating arm. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-3 As shown in the figure, a stamping and welding fixture for disconnecting switches according to an embodiment of the present invention includes a frame 1. A forming mold 2, two stamping and welding units 3 and a cutting mold 4 are arranged sequentially from left to right on the frame 1. The frame 1 also has a power mechanism for controlling the synchronous operation of the forming mold 2, the stamping and welding units 3 and the cutting mold 4. A feeding mechanism is provided on the left side of the frame 1, which is used to transport metal strips sequentially through the forming mold 2, the stamping and welding units 3 and the cutting mold 4.
[0020] In use, the feeding mechanism conveys the metal strip through the forming mold 2, the stamping and welding unit 3 and the cutting mold 4 in sequence. The forming mold 2 processes the metal strip to form the main body of the workpiece. Then, the two stamping and welding units 3 perform two stamping and welding operations on the main body of the workpiece to form and fix the workpiece. The cutting mold 4 cuts the formed workpiece from the adhesion point of the strip to obtain the finished workpiece.
[0021] This invention achieves automated production of disconnect switch workpieces through forming mold 2, stamping and welding unit 3, and cutting mold 4, thereby improving production efficiency.
[0022] The molding die 2 is provided with punching position 20, bubble point position 21, molding position one 22, molding position two 23, molding position three 24 and molding position four 25 from left to right.
[0023] In use, punching position 20 punches the metal strip so that two pieces with the same structure are distributed on the metal strip. Bubble point position 21 pre-punches bubble points on one of the pieces. Forming positions 1 22, 23, 3 24 and 4 25 fold one of the pieces toward the other to obtain the workpiece body. The workpiece body consists of two folded pieces and a mating area that is adapted to the stationary contact is formed between the two pieces.
[0024] Among them, the aforementioned "workpiece body" is the moving contact of the existing disconnect switch, such as "13-moving contact bridge" as indicated in publication number CN118969539A.
[0025] The stamping and welding unit 3 includes a fixed base 30. The front end of the fixed base 30 is formed with a material passage 31. The bottom wall of the material passage 31 is formed with a mold base 32. A punch 33 is movably inserted through the top of the fixed base 30. The lower end of the punch 33 is formed with a lower contact portion that cooperates with the mold base 32. The upper end of the punch 33 is formed with an upper contact portion that cooperates with the power mechanism. The size of the upper contact portion is larger than the size of the punch 33. A spring member 34 is formed on the outer ring of the punch 33 between the upper contact portion and the upper surface of the fixed base 30.
[0026] When in use, the power mechanism contacts the upper contact part, and the upper contact part drives the punch 33 to slide along the fixed seat 30 against the force of the spring 34. At this time, the lower contact part completes the stamping and welding operation of the workpiece through the cooperation between the lower contact part and the die seat 32 and the preset bubble point of the workpiece body.
[0027] Among them, there are two stamping welding units 3. The two stamping welding can effectively improve the welding quality and ensure the finished product quality of the workpiece.
[0028] The cutting mold 4 is provided with a shaping position 40 and a cutting position 41 from left to right.
[0029] During use, the forming position 40 shapes the stamped and welded workpiece to ensure that it is formed in place;
[0030] The cutting position 41 cuts the formed workpiece from the adhesion point of the material strip to obtain the finished workpiece. In actual operation, a blower is installed at the cutting position 41. The blower is used to blow the cut finished workpiece out and drop it into the collection point (existing technology, not described in detail).
[0031] The feeding mechanism includes a feeding tray 5 and a feeder 50, which is installed on the left end of the upper surface of the frame 1.
[0032] In use, the unwinding tray 5 is pre-wound with a sufficient amount of metal strip. During operation, the unwinding tray 5 unwinds the metal strip, and the feeder 50 guides the metal strip and feeds it into the preset feeding channel of the equipment. The feeding mechanism ensures stable feeding of the metal strip.
[0033] The power mechanism includes a drive seat 6 slidably disposed at the front end of the frame 1 and a power motor 60 fixedly mounted on the frame 1. The output shaft of the power motor 60 is driven to connect to a turntable 61. An eccentrically mounted drive arm 62 is rotatably disposed on the turntable 61. A mating arm 63 is fixedly mounted on the top of the drive seat 6. The upper end of the mating arm 63 is rotatably connected to the drive arm 62.
[0034] During use, the upper ends of the forming mold 2 and the cutting mold 4 are connected to the drive motherboard, and the drive motherboard is equipped with contact blocks at both of the two stamping and welding units 3.
[0035] During operation, the power motor 60 drives the turntable 61 to rotate, the turntable 61 drives the drive arm 62 to move, the drive arm 62 drives the mating arm 63 to move, and the mating arm 63 drives the drive seat 6 to slide back and forth along the frame 1. The lower end of the drive seat 6 has a stamped contact plate formed. Each time the drive seat 6 slides back and forth, the contact plate contacts the drive main board once, thus completing one processing action. The power mechanism can control the forming mold 2, the stamping and welding unit 3 and the cutting mold 4 to move synchronously through a single drive source.
[0036] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.
[0037] It should also be noted that the terms used in this utility model, such as "front", "rear", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.
[0038] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A stamping and welding fixture for a disconnecting switch, comprising a frame (1), characterized in that: The frame (1) is provided with a forming mold (2), two stamping and welding units (3) and a cutting mold (4) arranged from left to right. The frame (1) is also provided with a power mechanism for controlling the synchronous operation of the forming mold (2), the stamping and welding units (3) and the cutting mold (4). The left side of the frame (1) is provided with a feeding mechanism for conveying metal strips through the forming mold (2), the stamping and welding units (3) and the cutting mold (4) in sequence.
2. The stamping and welding fixture for disconnecting switches according to claim 1, characterized in that: The molding die (2) is provided with punching position (20), bubble point position (21), molding position one (22), molding position two (23), molding position three (24) and molding position four (25) from left to right.
3. The stamping and welding fixture for disconnecting switches according to claim 1, characterized in that: The stamping and welding unit (3) includes a fixed seat (30), the front end of the fixed seat (30) is formed with a material passage (31), the bottom wall of the material passage (31) is formed with a mold base (32), the top of the fixed seat (30) is movably provided with a punch (33), the lower end of the punch (33) is formed with a lower contact part that cooperates with the mold base (32), and the upper end of the punch (33) is formed with an upper contact part that cooperates with the power mechanism.
4. The stamping and welding fixture for disconnecting switches according to claim 3, characterized in that: The size of the upper contact portion is larger than the size of the punch (33), and the outer ring of the punch (33) is formed with a spring (34) between the upper contact portion and the upper surface of the fixed seat (30).
5. The stamping and welding fixture for disconnecting switches according to claim 1, characterized in that: The cutting mold (4) is provided with a shaping position (40) and a cutting position (41) from left to right.
6. The stamping and welding fixture for disconnecting switches according to claim 1, characterized in that: The feeding mechanism includes a feeding tray (5) and a feeder (50), which is installed on the left end of the upper surface of the frame (1).
7. The stamping and welding fixture for disconnecting switches according to claim 1, characterized in that: The power mechanism includes a drive seat (6) slidably disposed at the front end of the frame (1) and a power motor (60) fixedly mounted on the frame (1). The output shaft of the power motor (60) is driven to connect to a turntable (61). A drive arm (62) is eccentrically and rotatably disposed on the turntable (61). A mating arm (63) is fixedly mounted on the top of the drive seat (6). The upper end of the mating arm (63) is rotatably connected to the drive arm (62).
Citation Information
Patent Citations
Moving contact assembly, contact unit and isolating switch
CN118969539A