Processing device for ceramic ejector rod of heating disc of electric ceramic stove

Abstract

The utility model belongs to the technical field of ceramic ejector rod machining, and particularly relates to a ceramic ejector rod machining device for a heating disc of an electric ceramic stove. The electric ceramic stove heating disc ceramic ejector rod machining device comprises a support, a first conveyor, a second conveyor, a shell, a servo motor and the like, the support serves as a supporting frame of the whole device, the first conveyor and the second conveyor are distributed in a left-right mode, the first conveyor is arranged on the right portion of the support, and the second conveyor is arranged on the right portion of the support. The second conveyor is arranged on the left portion of the support, and the shell is fixedly connected to the upper portion of the support. Through cooperation of the first conveyor, the second conveyor, the conveying belt, the grinding belt and other components, automatic feeding and discharging of the ceramic ejector rod body can be achieved, high-precision grinding can be synchronously conducted in the conveying process, and compared with a traditional grinding method, the grinding efficiency is improved. According to the automatic system, the production efficiency is remarkably improved, the labor intensity is reduced, the grinding quality and safety are improved, and the automatic system is particularly suitable for occasions with large-scale production and high-quality requirements.

Description

TECHNICAL FIELD

[0001] The utility model belongs to ceramic top rod processing technical field, especially relate to a kind of electric ceramic stove heating disc ceramic top rod processing device. BACKGROUND

[0002] Electric ceramic stove heating disc is the core heating component of electric ceramic stove, usually made of ceramic material. Its working principle is to generate heat through current through resistance wire, and then heat ceramic disc surface, finally heat is transferred to the pot placed above. Ceramic top rod is an important component in electric ceramic stove heating disc, mainly used for supporting and fixing heating disc, and plays the role of heat conduction or heat dissipation in some designs. When processing, ceramic top rod both ends need to be finely polished to ensure the flatness and smoothness of end face, to ensure its close contact with heating disc and other components.

[0003] Traditional ceramic top rod polishing method mostly depends on sandpaper, grinding wheel or hand-held electric sliding polisher to polish both ends of ceramic top rod, but in actual operation, manual polishing needs operators to work for a long time, which is easy to cause fatigue, and it is difficult to meet the needs of large-scale production, and since it depends on manual operation, polishing effect is difficult to guarantee consistency, and the technical level, fatigue degree and attention of operator can affect the quality of polishing, which is easy to appear uneven polishing, excessive polishing or insufficient polishing, resulting in large product quality fluctuation and high scrap rate.

[0004] Therefore, there is a particular need for an electric ceramic stove heating disc ceramic top rod processing device to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to overcome the shortcomings of traditional ceramic top rod polishing method relying on manual operation, using sandpaper, grinding wheel or electric polisher, resulting in high labor intensity, low production efficiency, unstable quality, easy to appear uneven polishing and high scrap rate, the utility model provides an electric ceramic stove heating disc ceramic top rod processing device.

[0006] The utility model discloses a kind of electric ceramic stove heating disc ceramic top rod processing devices, including support, first conveyor, second conveyor, shell, servo motor, conveyer belt, conveying roller, driving gear, driven gear, first bevel gear, second bevel gear, rotating shaft, polishing belt and roll, support is as the support frame of entire device, first conveyor and second conveyor are distributed left and right, wherein, first conveyor is set in support right part, and second conveyor is then set in support left part, shell is fixedly connected in support upper portion, servo motor is installed in the position of support right part deflection, two conveying rollers are symmetrically distributed, rotationally connected in support upper portion left and right sides, wherein, right conveying roller front end is fixedly connected with the output shaft of servo motor, conveyer belt is rotationally connected between two conveying rollers, multiple material placing grooves are distributed with interval, opened in conveyer belt surface, two driving gears are distributed front and back, fixedly connected in left conveying roller front and back two ends, two driven gears are symmetric front and back, rotationally connected in support left upper portion front and back two sides, and meshed with driving gear transversely aligned, every first bevel gear is fixedly connected on every driven gear, four rotating shafts are distributed in mouth shape, rotationally connected in four corners inside shell, every second bevel gear is fixedly connected in the bottom end of every rotating shaft, and meshed with adjacent first bevel gear, form a compact and efficient transmission system, every roll is fixedly connected in every rotating shaft outside, and every polishing belt is rotationally connected between every two rolls transversely aligned.

[0007] As a preferred technical scheme of the utility model, it further includes two righting plates, which are distributed front and back and fixedly connected to the right part of the shell inside, the conveyer belt is located between the two righting plates, and each righting plate is composed of a straight plate and an inclined plate, wherein the straight plate is close to the conveyer belt, and the inclined plate is inclined outward, forming a tapered guide channel.

[0008] As a preferred technical scheme of the utility model, it further includes two arc-shaped covers, which are distributed left and right, wherein the left arc-shaped cover is fixedly connected to the second conveyor and closely contacts the left part of the shell, and the right arc-shaped cover is fixedly connected to the first conveyor and closely contacts the right part of the shell, the two ends of the conveyer belt are semicircular in structure due to the pulling of the conveying rollers, and respectively contact the inner walls of the two arc-shaped covers.

[0009] As a preferred technical scheme of the utility model, the driving gear and the driven gear are equal in size and thickness.

[0010] As a preferred technical scheme of the utility model, the meshing angle between the first bevel gear and the second bevel gear is 90 degrees.

[0011] As a preferred technical scheme of the utility model, the right ends of the two polishing belts are respectively close to the straight plates of the two righting plates.

[0012] Beneficial effects:

[0013] By introducing the cooperation of the first conveyor, the second conveyor, the conveying belt, the polishing belt and the like components, not only the automatic feeding and discharging of the ceramic ejector rod body can be realized, but also the high-precision polishing can be carried out synchronously during the conveying process, compared with the traditional polishing method, the automatic system significantly improves the production efficiency, reduces the labor intensity, improves the polishing quality and safety, and is especially suitable for large-scale production and high-quality occasions.

[0014] By the design of the arc cover, it is ensured that the ceramic ejector rod body can only enter the material placing groove when the conveying belt is rotated to the appropriate angle, the misoperation or jamming phenomenon is avoided, and the loading precision and stability of the ceramic ejector rod body are improved.

[0015] By the design of the inclined plate and the straight plate of the alignment plate, the ceramic ejector rod body can be effectively guided to gradually center and stabilize on the conveying belt, so that the accurate position of the ceramic ejector rod body in the material placing groove is ensured, and deviation is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a three-dimensional structure schematic view of the utility model.

[0017] Figure 2 It is a first partial cross-sectional view of the utility model.

[0018] Figure 3 It is a second partial cross-sectional view of the utility model.

[0019] Figure 4 It is a three-dimensional structure schematic view of the servo motor, the conveying belt and the driving gear and the like components of the utility model.

[0020] Figure 5 It is a third partial cross-sectional view of the utility model.

[0021] Marked as in the figure: 1, support, 2, first conveyor, 3, second conveyor, 4, shell, 5, servo motor, 6, conveying belt, 61, conveying roller, 62, material placing groove, 7, driving gear, 8, driven gear, 9, first bevel gear, 10, second bevel gear, 11, rotating shaft, 12, polishing belt, 121, roller, 13, alignment plate, 14, arc cover, 15, ceramic ejector rod body. DETAILED DESCRIPTION

[0022] The utility model will be further described in detail in combination with the drawings and specific embodiments, but it does not limit the protection scope and application scope of the utility model.

[0023] Embodiment: a kind of electric ceramic stove heating disc ceramic ejector rod processing device, such as Figures 1-5As shown, the device includes a support frame 1, a first conveyor 2, a second conveyor 3, a housing 4, a servo motor 5, a conveyor belt 6, a conveyor roller 61, a drive gear 7, a driven gear 8, a first bevel gear 9, a second bevel gear 10, a rotating shaft 11, a grinding belt 12, a roller 121, a leveling plate 13, and an arc-shaped cover 14. The support frame 1 serves as the supporting frame for the entire device. The first conveyor 2 and the second conveyor 3 are distributed on the left and right sides, respectively. The first conveyor 2 is located on the right side of the support frame 1 and is responsible for feeding the ceramic push rod body 15. The second conveyor 3 is located on the left side of the support frame 1 and is responsible for unloading the ceramic push rod body 15. The first conveyor 2 and the second conveyor 3 have the same structure and are existing technologies. The housing 4 is connected to the upper part of the support frame 1 by welding and is located between the first conveyor 2 and the second conveyor 3. Between the second conveyor 3, the servo motor 5 is bolted to the right front of the bracket 1, with its output shaft facing rearward. Two conveyor rollers 61 are symmetrically distributed and rotatably connected to the upper left and right sides of the bracket 1. The front end of the right conveyor roller 61 is fixedly connected to the output shaft of the servo motor 5 via a coupling. The conveyor belt 6 is rotatably connected between the two conveyor rollers 61. Multiple material slots 62 for loading the ceramic push rod body 15 are spaced apart and opened on the surface of the conveyor belt 6. Two drive gears 7 are distributed front and rear and welded to the front and rear ends of the left conveyor roller 61, and rotatably contact the bracket 1. Two driven gears 8 are symmetrically distributed front and rear and rotatably connected to the upper left front and rear sides of the bracket 1, and mesh with the horizontally aligned drive gears 7. With the same size and thickness as the driven gear 8, a uniform load distribution can be achieved, reducing the risk of wear and damage, and helping to reduce vibration caused by unbalanced loads, thus improving operational smoothness. Each first bevel gear 9 is welded to each driven gear 8. The four rotating shafts 11 are arranged in a U-shape, rotatably connected to the four corners inside the housing 4, with both their upper and lower ends passing through the housing 4 and flush with the top and bottom ends of the housing 4. Each second bevel gear 10 is welded to the bottom end of each rotating shaft 11 and meshes with the adjacent first bevel gear 9, forming a compact and efficient transmission system. The meshing angle between the first bevel gear 9 and the second bevel gear 10 is 90 degrees, allowing power to be transmitted from the horizontal axis to the vertical axis, thereby changing... In the direction of rotation, each roller 121 is welded to the outside of each rotating shaft 11, with both its upper and lower ends in rotatable contact with the outer casing 4. Each grinding belt 12 is rotatably connected between every two horizontally aligned rollers 121. The conveyor belt 6 is located between the two grinding belts 12 and is flush with the top surface of the grinding belts 12. The outer casing 4 covers the conveyor belt 6 and the grinding belts 12, with its inner top surface tightly fitted to the top surfaces of the conveyor belt 6 and the grinding belts 12. This ensures that when the conveyor belt 6 conveys the ceramic push rod body 15, the outer casing 4 blocks the material placement groove 62, limiting the ceramic push rod body 15 inside the material placement groove 62 for grinding by the grinding belts 12. Two balancing plates 13 are distributed front and back and are welded to the front and back sides of the right side of the inner casing 4. The conveyor belt 6 is located between the two balancing plates 13.Each aligning plate 13 consists of a straight plate and an inclined plate. The straight plate is close to the conveyor belt 6, while the inclined plate slopes outward, forming a gradually narrowing guide channel. This helps guide the ceramic push rod body 15 to gradually center and stabilize inside the material trough 62. The right ends of the two grinding belts 12 are close to the straight plates of the two aligning plates 13, ensuring that the ceramic push rod body 15, guided by the aligning plates 13 and centered in the material trough 62, precisely contacts the two grinding belts 12 at both ends. Two arc-shaped covers 14 are distributed on the left and right sides. The left arc-shaped cover 14 is connected to the second one by welding. The conveyor belt 6 is mounted on the conveyor 3 and is in close contact with the left side of the outer casing 4. The right side arc-shaped cover 14 is welded to the first conveyor 2 and is in close contact with the right side of the outer casing 4. The left and right ends of the conveyor belt 6 are semi-circular due to the pull of the conveyor rollers 61, respectively contacting the inner walls of the two arc-shaped covers 14. Only when the conveyor belt 6 rotates to the appropriate angle, aligning the material trough 62 with the ceramic push rod body 15 on the first conveyor 2, can the ceramic push rod body 15 enter the material trough 62 for conveying, ensuring accurate loading and stable conveying of the ceramic push rod body 15.

[0024] When grinding the ceramic push rod, the operator first starts the first conveyor 2, the second conveyor 3, and the servo motor 5. The output shaft of the servo motor 5 drives the right conveyor roller 61 to rotate counterclockwise, so that it works in conjunction with the left conveyor roller 61 to pull the conveyor belt 6 to rotate counterclockwise. Then, the ceramic push rod body 15 to be ground is placed on the first conveyor 2. The first conveyor 2 runs, conveying the ceramic push rod body 15 to the left. The ceramic push rod body 15 first enters the right arc-shaped cover 14, and when the conveyor belt 6... During the counterclockwise rotation, once the material trough 62 aligns with the ceramic push rod body 15, the ceramic push rod body 15 is immediately embedded into the material trough 62 due to the conveying of the first conveyor 2. As the conveyor belt 6 continues to rotate, it is conveyed to the left. During this conveying, the ceramic push rod body 15 approaches the sizing plate 13, first contacting the outer edge of the inclined plate of the sizing plate 13. As the ceramic push rod body 15 continues to be conveyed, the inclined plate of the sizing plate 13 gradually guides the ceramic push rod body 15 to the straight plate of the sizing plate 13, so that the ceramic push rod body 15... The material is centered in the feeding trough 62, with both ends precisely contacting the two grinding belts 12. Simultaneously, the left conveyor roller 61 drives the drive gear 7 to rotate counterclockwise, meshing with the driven gear 8. This causes the driven gear 8 to drive the first bevel gear 9 to rotate clockwise, meshing with the second bevel gear 10. The second bevel gear 10 then drives the left rotating shaft 11 to rotate counterclockwise. The left rotating shaft 11 drives the left roller 121 to rotate counterclockwise, working in conjunction with the right roller 121 to pull the grinding belts 12 to rotate counterclockwise, thus beginning the grinding of the ceramic push rod body 15. At both ends, the conveying and grinding are synchronized. The outer shell 4 acts as a material limiter, keeping the ceramic push rod body 15 within the material trough 62 and stably contacting the grinding belt 12. When the conveyor belt 6 conveys the ceramic push rod body 15 to the left to its limit position, the material trough 62 aligns with the left arc-shaped cover 14, causing the ground ceramic push rod body 15 to detach from the material trough 62 and roll onto the second conveyor 3. The second conveyor 3 then runs, conveying the ceramic push rod body 15 to the left and sending it to the next production line. This completes the grinding process of the ceramic push rod.

[0025] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A ceramic top rod processing device for an electric ceramic stove heating plate, characterized in that, The device includes a support frame (1), a first conveyor (2), a second conveyor (3), a housing (4), a servo motor (5), a conveyor belt (6), conveyor rollers (61), a drive gear (7), a driven gear (8), a first bevel gear (9), a second bevel gear (10), a rotating shaft (11), a grinding belt (12), and rollers (121). The support frame (1) serves as the supporting frame for the entire device. The first conveyor (2) and the second conveyor (3) are distributed on the left and right sides, respectively. The first conveyor (2) is located on the right side of the support frame (1), and the second conveyor (3) is located on the left side of the support frame (1). The housing (4) is fixed to the upper part of the support frame (1). The servo motor (5) is installed at a position slightly forward on the right side of the support frame (1). Two conveyor rollers (61) are symmetrically distributed and rotatably connected to the left and right sides of the upper part of the support frame (1). The front end of the right conveyor roller (61) is fixedly connected to the output shaft of the servo motor (5). The conveyor belt (6) is rotatably connected between two conveyor rollers (61). Multiple material troughs (62) are spaced apart and opened on the surface of the conveyor belt (6). Two drive gears (7) are distributed front and back and fixed to the front and back ends of the left conveyor roller (61). Two driven gears (8) are symmetrically arranged front and back and rotatably connected to the front and back sides of the upper left part of the bracket (1) and mesh with the drive gears (7) aligned laterally. Each first bevel gear (9) is fixed to each driven gear (8). Four rotating shafts (11) are arranged in a U-shape and rotatably connected to the four corners inside the outer shell (4). Each second bevel gear (10) is fixed to the bottom end of each rotating shaft (11) and meshes with the adjacent first bevel gear (9) to form a compact and efficient transmission system. Each roller (121) is fixed to the outside of each rotating shaft (11). Each grinding belt (12) is rotatably connected between each pair of horizontally aligned rollers (121).

2. The ceramic top rod processing device for an electric ceramic stove heating plate according to claim 1, characterized in that, It also includes a sizing plate (13), two sizing plates (13) are distributed front to back and fixed to the front and back sides of the right side inside the outer shell (4), the conveyor belt (6) is located between the two sizing plates (13), and each sizing plate (13) is composed of a straight plate and an inclined plate, wherein the straight plate is close to the conveyor belt (6) and the inclined plate is inclined outward to form a gradually narrowing guide channel.

3. The ceramic top rod processing device for an electric ceramic stove heating plate according to claim 2, characterized in that, It also includes an arc-shaped cover (14), with two arc-shaped covers (14) distributed on the left and right. The left arc-shaped cover (14) is fixed to the second conveyor (3) and in close contact with the left side of the outer shell (4). The right arc-shaped cover (14) is fixed to the first conveyor (2) and in close contact with the right side of the outer shell (4). The left and right ends of the conveyor belt (6) are semi-circular due to the pull of the conveyor roller (61) and respectively contact the inner walls of the two arc-shaped covers (14).

4. The ceramic top rod processing device for an electric ceramic stove heating plate according to claim 3, characterized in that, The driving gear (7) and the driven gear (8) have the same size and thickness.

5. The ceramic top rod processing device for an electric ceramic stove heating plate according to claim 4, characterized in that, The meshing angle between the first bevel gear (9) and the second bevel gear (10) is 90 degrees.

6. The ceramic top rod processing device for an electric ceramic stove heating plate according to claim 5, characterized in that, The right ends of the two grinding belts (12) are close to the straight plates of the two straight plates (13).

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