Sponge ingredient mixing and stirring equipment

By introducing a feeding component and a two-way mixing component into the sponge production equipment, the problems of inconvenient feeding of solid materials and low mixing efficiency have been solved, achieving convenient feeding and efficient mixing.

CN223643987UActive Publication Date: 2025-12-09DONGGUAN CITY JIAXIN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202520049646.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-12-09
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Existing sponge production equipment is inconvenient for adding solid materials during feeding and has low mixing efficiency.

Method used

The design incorporates a feeding assembly and a bidirectional mixing assembly, including a spiral feeding roller, a dust extraction assembly, a bidirectional mixing motor, and a scraper, enabling convenient feeding and bidirectional mixing of solid ingredients.

Benefits of technology

It improves the convenience of feeding solid ingredients and the efficiency of mixing, reduces dust dispersion, and cleans up materials adhering to the inner wall.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses sponge ingredient mixing and stirring equipment, which belongs to the technical field of stirring equipment and comprises a mixing and stirring equipment body, a controller is fixedly connected to one side of the mixing and stirring equipment body, and a discharge pipe is fixedly connected to the middle of the lower portion of the mixing and stirring equipment body. Supporting legs are fixedly connected to the two ends of the lower portion of the mixing and stirring equipment body, a bulk material crushing mechanism is fixedly connected to one end of the upper portion of the mixing and stirring equipment body, a feeding assembly is installed on one side of the bulk material crushing mechanism, and a bidirectional stirring assembly is installed in the mixing and stirring equipment body. According to the utility model, solid ingredients can be conveniently fed, dust flying out of the feeding hopper and the bulk material crushing mechanism can be conveniently collected and treated through the dust collection assembly during feeding, and the bidirectional stirring assembly is arranged, so that the materials can be conveniently stirred and mixed in two directions, and the stirring and mixing efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of mixing equipment, specifically relating to a sponge ingredient mixing and stirring equipment. Background Technology

[0002] Sponges are porous materials with excellent water absorption and are commonly used for cleaning. Common sponges are made from wood cellulose fibers or foamed plastic polymers. There are also natural sponges made from sponge animals, primarily used for body cleaning or painting. Sponge production requires the use of mixing equipment to blend the ingredients.

[0003] Chinese Patent Application No. 202320611317.3 discloses a raw material mixing tank for sponge production, comprising a base, a tank body fixedly connected to the top of the base, a stirring mechanism inside the tank body, a material discharge seat fixedly connected to the top left side of the tank body, a batching bin fixedly connected to the top of the material discharge seat, a control console fixedly connected to the surface of the tank body, a material dispersing mechanism inside the material discharge seat, and a crushing mechanism below the batching bin. This invention achieves uniform material dispersal and crushing, improving the functionality and efficiency of the device.

[0004] The aforementioned patent has the following drawbacks: 1. When in use, the device has a height that allows for movement, making it inconvenient to feed solid materials into the device; 2. When in use, the mixing is carried out by a unidirectional stirring method, resulting in low mixing efficiency. Utility Model Content

[0005] To address the problems mentioned in the background section, this invention provides a sponge ingredient mixing and stirring device, which facilitates the feeding of solid ingredients, allows for easy lifting and stirring of materials, and improves mixing efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a sponge mixing and stirring device, comprising a mixing and stirring device body, a controller fixedly connected to one side of the mixing and stirring device body, a discharge pipe fixedly connected to the middle of the lower part of the mixing and stirring device body, support legs fixedly connected to both ends of the lower part of the mixing and stirring device body, a bulk material crushing mechanism fixedly connected to one end of the upper part of the mixing and stirring device body, a feeding component installed on one side of the bulk material crushing mechanism, and a bidirectional stirring component installed inside the mixing and stirring device body.

[0007] Preferably, the feeding assembly includes a feeding pipe, a spiral feeding roller, a feeding motor, a feeding hopper, a conveying pipe, and a dust collection assembly. The feeding pipe is fixedly connected to one side of the mixing and stirring equipment body, the spiral feeding roller is rotatably connected inside the feeding pipe, the feeding motor is fixedly connected to one end of the spiral feeding roller, the feeding hopper is fixedly connected to the lower side of the feeding motor, the conveying pipe is fixedly connected to the upper side of the other side of the feeding pipe, and the dust collection assembly is fixedly connected to the upper side of the feeding pipe.

[0008] Preferably, the dust collection assembly includes a support rod, a vacuum cleaner, a suction pipe, a branch pipe, and a dust collection hood. The support rod is fixedly connected to both ends of the upper part of the feeding pipe, the vacuum cleaner is fixedly connected to the upper part of the support rod, the suction pipe is fixedly connected to the middle part of the lower part of the vacuum cleaner, the branch pipe is fixedly connected to the lower part of the suction pipe, and a dust collection hood is fixedly connected to one end of the branch pipe.

[0009] Preferably, a protective cover is fitted under the feeding motor, and a heat dissipation hole is provided at the bottom of the protective cover, with a dustproof net fixedly connected inside the heat dissipation hole.

[0010] Preferably, the bidirectional stirring assembly includes a stirring motor, a bevel gear one, a rotating rod, a stirring rod one, a rotating seat, a bevel gear two, a bevel gear three, a stirring frame, and a stirring rod two. The stirring motor is mounted on top of the mixing equipment body. A bevel gear one is fixedly connected to one end of the stirring motor. A rotating rod is fixedly connected to the bottom of the bevel gear one. Stirring rod one is fixedly connected to both sides of the rotating rod. A rotating seat is rotatably connected to the surface of the upper end of the rotating rod. A bevel gear two is fixedly connected to the surface of the upper end of the rotating seat. A bevel gear three is meshed with one side of the bevel gear two, and the upper part of the bevel gear three meshes with the bevel gear one. A stirring frame is fixedly connected to the surface of the lower end of the rotating seat, and stirring rod two is fixedly connected to the surface of the stirring frame.

[0011] Preferably, a scraper is fixedly connected to one side of the mixing rack, and one side of the scraper abuts against the inner wall of the mixing equipment body.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model achieves the effect of convenient feeding of solid ingredients by setting up a feeding component, and facilitates the collection and treatment of dust flying out from the feeding hopper and bulk material crushing mechanism during feeding by using a dust collection component.

[0014] 2. This utility model achieves the effect of facilitating bidirectional mixing of materials by setting a bidirectional stirring component, thereby improving the efficiency of mixing. The bidirectional mixing method improves the mixing efficiency, and the scraper makes it easy to scrape off the material adhering to the inner wall of the mixing equipment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a structural schematic diagram of the present invention, cut in half from the front view.

[0017] Figure 3 This is a schematic diagram of the feeding assembly of this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the dust collection component of this utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the bidirectional stirring assembly of this utility model.

[0020] In the diagram: 1. Mixing and stirring equipment body; 2. Controller; 3. Discharge pipe; 4. Support leg; 5. Bulk material crushing mechanism; 6. Feeding assembly; 61. Feeding pipe; 62. Spiral feeding roller; 63. Feeding motor; 64. Feeding hopper; 65. Conveying pipe; 66. Dust collection assembly; 661. Support rod; 662. Dust collector; 663. Dust collection pipe; 664. Branch pipe; 665. Dust collection hood; 67. Protective cover; 7. Bidirectional stirring assembly; 71. Stirring motor; 72. Bevel gear one; 73. Rotating rod; 74. Stirring rod one; 75. Rotary seat; 76. Bevel gear two; 77. Bevel gear three; 78. Stirring frame; 79. Stirring rod two; 781. Scraper. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1

[0023] Please see Figure 1-5 The present invention provides the following technical solution: a sponge mixing and stirring device, comprising a mixing and stirring device body 1, a controller 2 fixedly connected to one side of the mixing and stirring device body 1, a discharge pipe 3 fixedly connected to the middle of the lower part of the mixing and stirring device body 1, support legs 4 fixedly connected to both ends of the lower part of the mixing and stirring device body 1, a bulk material crushing mechanism 5 fixedly connected to one end of the upper part of the mixing and stirring device body 1, a feeding component 6 installed on one side of the bulk material crushing mechanism 5, and a bidirectional stirring component 7 installed inside the mixing and stirring device body 1.

[0024] Specifically, the feeding assembly 6 includes a feeding pipe 61, a spiral feeding roller 62, a feeding motor 63, a feeding hopper 64, a conveying pipe 65, and a dust collection assembly 66. The feeding pipe 61 is fixedly connected to one side of the mixing and stirring equipment body 1. The spiral feeding roller 62 is rotatably connected inside the feeding pipe 61. The feeding motor 63 is fixedly connected to one end of the spiral feeding roller 62. The feeding hopper 64 is fixedly connected to the lower side of one side of the feeding motor 63. The conveying pipe 65 is fixedly connected to the upper side of the other side of the feeding pipe 61. The dust collection assembly 66 is fixedly connected to the upper side of the feeding pipe 61.

[0025] By adopting the above technical solution, the material is added into the feeding hopper 64, and then the material slides into the feeding pipe 61. The feeding motor 63 drives the spiral feeding roller 62 to rotate, and the material is conveyed. Then it is conveyed to the bulk material crushing mechanism 5 through the conveying pipe 65.

[0026] Specifically, the vacuuming assembly 66 includes a support rod 661, a vacuum cleaner 662, a vacuum hose 663, a branch pipe 664, and a dust collection hood 665. The support rod 661 is fixedly connected to both ends of the upper part of the feeding pipe 61. The vacuum cleaner 662 is fixedly connected to the upper part of the support rod 661. The vacuum hose 663 is fixedly connected to the middle part of the lower part of the vacuum cleaner 662. The branch pipe 664 is fixedly connected to the lower part of the vacuum hose 663. The dust collection hood 665 is fixedly connected to one end of the branch pipe 664.

[0027] By adopting the above technical solution, when feeding materials, the vacuum cleaner 662 is started, and the dust flying out of the feeding hopper 64 and the bulk material crushing mechanism 5 can be collected and processed through the vacuum pipe 663 and the dust collection hood 665.

[0028] Specifically, a protective cover 67 is fitted under the feeding motor 63, and a heat dissipation hole is opened under the protective cover 67. A dustproof net is fixedly connected inside the heat dissipation hole.

[0029] By adopting the above technical solution, the protective cover 67 is set up to protect the feeding motor 63, the heat dissipation holes allow the heat in the protective cover 67 to be discharged, and the dustproof net helps to prevent dust from entering.

[0030] In this embodiment, the material is added to the feeding hopper 64 and then slides into the feeding pipe 61. The feeding motor 63 drives the spiral feeding roller 62 to rotate, conveying the material. The material is then conveyed to the bulk material crushing mechanism 5 through the conveying pipe 65. During feeding, the vacuum cleaner 662 is activated. Through the vacuum pipe 663 and the dust collection hood 665, the dust flying out of the feeding hopper 64 and the bulk material crushing mechanism 5 can be collected and treated. The protective cover 67 is provided to protect the feeding motor 63. The heat dissipation holes allow the heat in the protective cover 67 to be discharged. The dustproof net prevents dust from entering. This makes it easy to feed solid materials during use, improving the practicality of the device.

[0031] Example 2

[0032] The difference between this embodiment and Embodiment 1 is as follows: Specifically, the bidirectional stirring assembly 7 includes a stirring motor 71, a bevel gear 72, a rotating rod 73, a stirring rod 74, a rotating seat 75, a bevel gear 76, a bevel gear 77, a stirring frame 78, and a stirring rod 79. The stirring motor 71 is mounted on top of the mixing and stirring equipment body 1. One end of the stirring motor 71 is fixedly connected to the bevel gear 72. The rotating rod 73 is fixedly connected below the bevel gear 72. The stirring rods 74 are fixedly connected to both sides of the rotating rod 73. A rotating seat 75 is rotatably connected to the surface of the upper end of the rotating rod 73. A bevel gear 76 is fixedly connected to the surface of the upper end of the rotating seat 75. A bevel gear 77 is meshed with one side of the bevel gear 76, and the upper part of the bevel gear 77 meshes with the bevel gear 72. A stirring frame 78 is fixedly connected to the surface of the lower end of the rotating seat 75, and a stirring rod 79 is fixedly connected to the surface of the stirring frame 78.

[0033] By adopting the above technical solution, the stirring motor 71 is started, which drives the rotating rod 73 and the stirring rod 74 to rotate in the circular cavity of the mixing equipment body 1. At the same time, it drives the bevel gear 72 to rotate. The rotation of the bevel gear 72 drives the bevel gear 77 to rotate. The rotation of the bevel gear 77 drives the bevel gear 76 to rotate. The rotation of the bevel gear 76 drives the rotating seat 75 to rotate in the opposite direction on the rotating rod 73, thereby driving the stirring frame 78 and the stirring rod 79 to rotate in the opposite direction to the stirring rod 74, thus realizing bidirectional mixing of the ingredients.

[0034] Specifically, a scraper 781 is fixedly connected to one side of the mixing rack 78, and one side of the scraper 781 abuts against the inner wall of the mixing equipment body 1.

[0035] By adopting the above technical solution, the scraper 781 is rotated, which facilitates the scraping of the material adhering to the inner wall of the mixing and stirring equipment body 1.

[0036] In this embodiment, when in use: the stirring motor 71 is started, which drives the rotating rod 73 and the first stirring rod 74 to rotate in the circular cavity of the mixing equipment body 1. At the same time, it drives the first bevel gear 72 to rotate. The rotation of the first bevel gear 72 drives the third bevel gear 77 to rotate. The rotation of the third bevel gear 77 drives the second bevel gear 76 to rotate. The rotation of the second bevel gear 76 drives the rotating seat 75 to rotate in the opposite direction on the rotating rod 73, thereby driving the stirring frame 78 and the second stirring rod 79 to rotate in the opposite direction to the first stirring rod 74. This achieves bidirectional mixing of the ingredients. By driving the scraper 781 to rotate, it is easy to scrape off the material adhering to the inner wall of the mixing equipment body 1. This makes it easy to perform bidirectional mixing of materials during use, improving the mixing efficiency.

[0037] The vacuum cleaner 662 in this utility model is a previously disclosed technology, and the selected model is K3040.

[0038] The structure and operating principle of the mixing and stirring device body 1 and the bulk material crushing mechanism 5 in this utility model have been disclosed in a raw material mixing tank for sponge production disclosed in Chinese patent application number 202320611317.3. Its working principle is as follows: when it is necessary to uniformly distribute the ingredients, the bulk material motor is first started through the control console. The bulk material motor drives the transmission shaft to rotate, and the transmission shaft drives the first bevel gear to rotate synchronously. The first bevel gear meshes with the second bevel gear to rotate, and the second bevel gear drives the rotating cylinder to rotate. The screen of the rotating cylinder rotates synchronously, so that the ingredients pass through the screen evenly and complete the material dropping, thus realizing the uniform distribution of the ingredients. When it is necessary to crush the ingredients, the crushing motor is first started through the control console. The crushing motor drives the rotating shaft to rotate, and the rotating shaft drives the crushing head to rotate to a limit position. The crushing head cooperates with the inner wall of the crushing chamber to realize the crushing operation of the ingredients. The operation ends here.

[0039] The working principle and usage process of this utility model: This utility model is used in sponge production for mixing and stirring ingredients. During use, solid materials are fed through the feeding component 6 and conveyed to the bulk material crushing mechanism 5 for crushing. The crushed material is then added to the mixing and stirring equipment body 1, followed by the addition of chemical additives. The ingredients are then mixed bidirectionally through the bidirectional stirring component 7. When using the feeding component 6, materials are added to the feeding hopper 64 and then slide into the feeding pipe 61. The feeding motor 63 drives the spiral feeding roller 62 to rotate, conveying the material. The material is then conveyed to the bulk material crushing mechanism 5 through the conveying pipe 65. During feeding, the vacuum cleaner 662 is activated. Through the vacuum pipe 663 and the dust collection hood 665, dust flying out of the feeding hopper 64 and the bulk material crushing mechanism 5 can be collected and treated. The protective cover 67 protects the feeding motor 63, and the heat dissipation holes allow heat to escape from the protective cover 67. A dustproof net is also included. To prevent dust from entering, the device facilitates the feeding of solid ingredients during use, improving its practicality. When the bidirectional stirring assembly 7 is in use, the stirring motor 71 is started. The stirring motor 71 drives the rotating rod 73 and stirring rod 74 to rotate within the circular cavity of the mixing equipment body 1. Simultaneously, it drives the bevel gear 72 to rotate. The rotation of bevel gear 72 drives the rotation of bevel gear 77, which in turn drives the rotation of bevel gear 76. The rotation of bevel gear 76 drives the rotating seat 75 to rotate in the opposite direction on the rotating rod 73, thereby causing the stirring frame 78 and stirring rod 79 to rotate in the opposite direction to stirring rod 74. This achieves bidirectional stirring and mixing of the ingredients. By driving the scraper 781 to rotate, it facilitates the scraping of materials adhering to the inner wall of the mixing equipment body 1, making the device easy to use for bidirectional stirring and mixing, thus improving the efficiency of the mixing process.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sponge mixing and stirring device, comprising a mixing and stirring device body (1), wherein a controller (2) is fixedly connected to one side of the mixing and stirring device body (1), a discharge pipe (3) is fixedly connected to the middle of the lower part of the mixing and stirring device body (1), support legs (4) are fixedly connected to both ends of the lower part of the mixing and stirring device body (1), and a bulk material crushing mechanism (5) is fixedly connected to one end of the upper part of the mixing and stirring device body (1), characterized in that: A feeding assembly (6) is installed on one side of the bulk material crushing mechanism (5), and a bidirectional mixing assembly (7) is installed inside the mixing and stirring equipment body (1).

2. The sponge mixing and stirring equipment according to claim 1, characterized in that: The feeding assembly (6) includes a feeding pipe (61), a spiral feeding roller (62), a feeding motor (63), a feeding hopper (64), a conveying pipe (65), and a dust collection assembly (66). The feeding pipe (61) is fixedly connected to one side of the mixing and stirring equipment body (1). The spiral feeding roller (62) is rotatably connected inside the feeding pipe (61). The feeding motor (63) is fixedly connected to one end of the spiral feeding roller (62). The feeding hopper (64) is fixedly connected to the lower side of one side of the feeding motor (63). The conveying pipe (65) is fixedly connected to the upper side of the other side of the feeding pipe (61). The dust collection assembly (66) is fixedly connected to the upper side of the feeding pipe (61).

3. The sponge mixing and stirring equipment according to claim 2, characterized in that: The dust collection assembly (66) includes a support rod (661), a vacuum cleaner (662), a suction pipe (663), a branch pipe (664), and a dust collection hood (665). The support rod (661) is fixedly connected to both ends of the upper part of the feeding pipe (61). The vacuum cleaner (662) is fixedly connected to the upper part of the support rod (661). The suction pipe (663) is fixedly connected to the middle part of the lower part of the vacuum cleaner (662). The branch pipe (664) is fixedly connected to the lower part of the suction pipe (663). The dust collection hood (665) is fixedly connected to one end of the branch pipe (664).

4. The sponge mixing and stirring equipment according to claim 2, characterized in that: A protective cover (67) is fitted under the feeding motor (63), and a heat dissipation hole is provided under the protective cover (67). A dustproof net is fixedly connected inside the heat dissipation hole.

5. The sponge mixing and stirring equipment according to claim 1, characterized in that: The bidirectional stirring assembly (7) includes a stirring motor (71), a first bevel gear (72), a rotating rod (73), a first stirring rod (74), a rotating seat (75), a second bevel gear (76), a third bevel gear (77), a stirring frame (78), and a second stirring rod (79). The stirring motor (71) is mounted above the mixing equipment body (1). One end of the stirring motor (71) is fixedly connected to the first bevel gear (72), and the rotating rod (73) is fixedly connected below the first bevel gear (72). Stirring rod 1 (74) is fixedly connected to both sides of the rotating rod (73). Rotating seat (75) is rotatably connected to the surface of the upper end of the rotating rod (73). Bevel gear 2 (76) is fixedly connected to the surface of the upper end of the rotating seat (75). Bevel gear 3 (77) is meshed with one side of bevel gear 2 (76), and bevel gear 3 (77) is meshed with bevel gear 1 (72) on the upper side. Stirring frame (78) is fixedly connected to the surface of the lower end of the rotating seat (75). Stirring rod 2 (79) is fixedly connected to the surface of the stirring frame (78).

6. The sponge mixing and stirring equipment according to claim 5, characterized in that: A scraper (781) is fixedly connected to one side of the stirring rack (78), and one side of the scraper (781) abuts against the inner wall of the mixing and stirring equipment body (1).

Citation Information

Patent Citations

  • Raw material mixing tank for sponge production

    CN219563926U