Film cooling forming device

By designing a film cooling and forming device, the film is rapidly cooled using a fan and cooling pipes, and the tension is adjusted using cylinders and guide rollers. This solves the problems of poor cooling effect and difficulty in adjusting tension in film production, and improves the mechanical and optical properties of the film.

CN223644066UActive Publication Date: 2025-12-09DONGGUAN YUCHUAN PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202520229484.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2025-12-09
Estimated Expiration
2035-02-13

AI Technical Summary

Technical Problem

In existing thin film production processes, the cooling effect is poor and the tension is difficult to adjust as needed, which affects the mechanical and optical properties of the film.

Method used

A film cooling forming device was designed, which includes a cooling mechanism and an adjustment system. The film is cooled by a fan and cooling pipes, and the film tension is adjusted by a cylinder and guide rollers to achieve rapid cooling and tension adjustment.

Benefits of technology

This enables rapid cooling of the film and flexible adjustment of its tension, thereby improving the film's mechanical and optical properties.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thin film cooling forming device which comprises a forming box, bases are arranged on the two sides of the outer surface of the lower end of the forming box, through grooves are formed in the outer surfaces of the two sides of the forming box, a thin film is arranged in the forming box, and a cooling mechanism is arranged on the outer surface of the upper end of the forming box. The cooling mechanism comprises first guide rollers, an air cylinder, a cooling box, a draught fan, a filter screen, a first cooling pipe, a second cooling pipe, a spray head, a second guide roller, a supporting frame, a connecting rod, a pressure sensor, a connecting plate, a spring, a limiting block and a limiting groove. The two first guide rollers are located in the middle and on one side of the interior of the forming box correspondingly. According to the thin film cooling forming device, a thin film can be conveniently cooled, the cooling speed is increased, the tension degree of the thin film can be conveniently adjusted while the height of the second guide roller is conveniently adjusted according to needs, and better use prospects are brought.
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Description

Technical Field

[0001] This utility model relates to the field of thin film production, specifically a thin film cooling and forming device. Background Technology

[0002] Plastic films are ubiquitous in daily life and industrial production, resulting in ever-increasing demand. Cooling the thick film is a crucial step in the film production process. The cooling rate directly affects the crystallization state of the polymer. A suitable cooling method facilitates subsequent stretching and forming of the thick film, resulting in a final film product with excellent mechanical and optical properties (haze, gloss). However, existing plastic film production methods are inconvenient for adjusting tension as needed and suffer from poor cooling, negatively impacting user experience. Therefore, we propose a film cooling and forming device. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides a film cooling and forming device, which has the advantages of conveniently cooling the film, accelerating the cooling speed, and facilitating the adjustment of the height of the second guide roller while also adjusting the film tension. This effectively solves the problems in the background technology.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a film cooling and forming device, including a forming box, with bases provided on both sides of the lower outer surface of the forming box, through grooves opened on both sides of the outer surface of the forming box, a film being provided inside the forming box, and a cooling mechanism being provided on the upper outer surface of the forming box, the cooling mechanism including a first guide roller, a cylinder, a cooling box, a fan, a filter screen, a first cooling pipe, a second cooling pipe, a nozzle, a second guide roller, a support frame, a connecting rod, a pressure sensor, a connecting plate, a spring, a limiting block and a limiting groove, two sets of first guide rollers being located in the middle and one side of the forming box respectively, the second guide roller being located between the two sets of first guide rollers, the cylinder being located on one side of the upper outer surface of the forming box, the connecting rod being located on the lower outer surface of the cylinder, and the support frame being located at the upper end of the second guide roller.

[0007] Preferably, the two sets of limiting blocks are located on the outer surfaces of both sides of the support frame, the spring is located on the outer surface of the upper end of the support frame, the connecting plate is located on the outer surface of the upper end of the spring, the pressure sensor is located between the connecting plate and the connecting rod, and the two sets of limiting grooves are respectively opened at the lower ends of the outer surfaces of both sides of the connecting rod.

[0008] Preferably, the two sets of cooling boxes are located on one side of the outer surface of the upper and lower ends of the molding box, and the two sets of cooling boxes are arranged symmetrically. The nozzle is located on the lower outer surface of the cooling box, the filter is located on the upper outer surface of the cooling box, the fan is located at the upper end of the middle of the cooling box, the first cooling pipe is located at the lower end of the fan, and the second cooling pipe is located at the lower end of the first cooling pipe.

[0009] Preferably, the support frame and the connecting rod are slidably connected, and the limiting block and the limiting groove are slidably connected.

[0010] Preferably, the support frame is elastically connected to the connecting plate by a spring.

[0011] (III) Beneficial Effects

[0012] Compared with the prior art, the present invention provides a thin film cooling forming apparatus, which has the following beneficial effects:

[0013] 1. This film cooling and forming device can conveniently cool and reduce the temperature of the film, thereby accelerating the cooling speed.

[0014] 2. This film cooling and forming device allows for easy adjustment of the height of the second guide roller and the film tension as needed. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of a thin film cooling and forming device according to the present invention.

[0016] Figure 2 This is a frontal sectional view of a thin film cooling and forming device according to the present invention.

[0017] Figure 3 This is a structural diagram of the cooling box in a thin film cooling forming device according to the present invention.

[0018] Figure 4 This utility model relates to a thin film cooling and forming device. Figure 2 Enlarged view of point A in the middle.

[0019] In the diagram: 1. Forming box; 2. Film; 3. Base; 4. Through groove; 5. Cooling mechanism; 6. First guide roller; 7. Cylinder; 8. Cooling box; 9. Fan; 10. Filter screen; 11. First cooling pipe; 12. Second cooling pipe; 13. Nozzle; 14. Second guide roller; 15. Support frame; 16. Connecting rod; 17. Pressure sensor; 18. Connecting plate; 19. Spring; 20. Limiting block; 21. Limiting groove. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] This embodiment is a thin film cooling and forming apparatus.

[0022] like Figure 1-4 As shown, the device includes a molding box 1. Bases 3 are provided on both sides of the lower outer surface of the molding box 1. Through grooves 4 are opened on both sides of the outer surface of the molding box 1. A thin film 2 is provided inside the molding box 1. A cooling mechanism 5 is provided on the upper outer surface of the molding box 1. The cooling mechanism 5 includes a first guide roller 6, a cylinder 7, a cooling box 8, a fan 9, a filter screen 10, a first cooling pipe 11, a second cooling pipe 12, a nozzle 13, a second guide roller 14, a support frame 15, a connecting rod 16, a pressure sensor 17, a connecting plate 18, a spring 19, a limiting block 20, and a limiting groove 21. Two sets of first guide rollers 6 are located in the middle and on one side of the molding box 1, respectively. The second guide roller 14 is located between the two sets of first guide rollers 6. The cylinder 7 is located on one side of the upper outer surface of the molding box 1. The connecting rod 16 is located on the lower outer surface of the cylinder 7. The support frame 15 is located at the upper end of the second guide roller 14.

[0023] Two sets of limiting blocks 20 are located on the outer surfaces of the two sides of the support frame 15, spring 19 is located on the outer surface of the upper end of the support frame 15, connecting plate 18 is located on the outer surface of the upper end of spring 19, pressure sensor 17 is located between connecting plate 18 and connecting rod 16, and two sets of limiting grooves 21 are respectively opened at the lower ends of the outer surfaces of the two sides of the connecting rod 16; two sets of cooling boxes 8 are respectively located on one side of the outer surfaces of the upper and lower ends of the molding box 1, and the two sets of cooling boxes 8 are symmetrically arranged, nozzle 13 is located on the outer surface of the lower end of the cooling box 8, filter screen 10 is located on the outer surface of the upper end of the cooling box 8, fan 9 is located at the upper end of the middle of the cooling box 8, first cooling pipe 11 is located at the lower end of fan 9, and second cooling pipe 12 is located at the lower end of first cooling pipe 11; the support frame 15 and connecting rod 16 are slidably connected, and the limiting blocks 20 and limiting grooves 21 are slidably connected; the support frame 15 is elastically connected to the connecting plate 18 through spring 19.

[0024] It should be noted that this utility model is a film cooling and forming device. The film 2 is conveyed along the first guide roller 6. The starting cylinder 7 pushes the connecting rod 16 down and drives the support frame 15 down. While adjusting the position of the second guide roller 14, the limiting block 20 slides along the limiting groove 21. While compressing the spring 19, the connecting plate 18 moves. The pressure sensor 17 monitors the data. By starting the fan 9, the outside air is filtered by the filter screen 10. The coolant is conveyed through the first cooling pipe 11 and the second cooling pipe 12. The gas is cooled after passing through the first cooling pipe 11 and the second cooling pipe 12 and is discharged through the nozzle 13 to cool the film 2. This device can easily cool the film 2, speed up the cooling speed, and facilitate the adjustment of the height of the second guide roller 14 as needed, while also facilitating the adjustment of the tension of the film 2.

[0025] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A thin film cooling forming apparatus, comprising a forming box (1), characterized in that: The molding box (1) has bases (3) on both sides of its lower outer surface, and through grooves (4) on both sides of its outer surface. The molding box (1) has a film (2) inside, and a cooling mechanism (5) on its upper outer surface. The cooling mechanism (5) includes a first guide roller (6), a cylinder (7), a cooling box (8), a fan (9), a filter screen (10), a first cooling pipe (11), a second cooling pipe (12), a nozzle (13), a second guide roller (14), and a support. The frame (15), connecting rod (16), pressure sensor (17), connecting plate (18), spring (19), limiting block (20) and limiting groove (21) are respectively located in the middle and one side of the molding box (1), the second guide roller (14) is located between the two sets of first guide rollers (6), the cylinder (7) is located on one side of the upper outer surface of the molding box (1), the connecting rod (16) is located on the lower outer surface of the cylinder (7), and the support frame (15) is located at the upper end of the second guide roller (14).

2. The thin film cooling forming apparatus according to claim 1, characterized in that: The two sets of limiting blocks (20) are located on the outer surfaces of the two sides of the support frame (15), the spring (19) is located on the upper outer surface of the support frame (15), the connecting plate (18) is located on the upper outer surface of the spring (19), the pressure sensor (17) is located between the connecting plate (18) and the connecting rod (16), and the two sets of limiting grooves (21) are respectively opened at the lower ends of the outer surfaces of the two sides of the connecting rod (16).

3. The thin film cooling forming apparatus according to claim 2, characterized in that: The two sets of cooling boxes (8) are located on one side of the outer surface of the upper and lower ends of the molding box (1), and the two sets of cooling boxes (8) are symmetrically arranged. The nozzle (13) is located on the lower outer surface of the cooling box (8), the filter screen (10) is located on the upper outer surface of the cooling box (8), the fan (9) is located at the upper end of the middle part of the cooling box (8), the first cooling pipe (11) is located at the lower end of the fan (9), and the second cooling pipe (12) is located at the lower end of the first cooling pipe (11).

4. The thin film cooling forming apparatus according to claim 3, characterized in that: The support frame (15) and the connecting rod (16) are slidably connected, and the limiting block (20) and the limiting groove (21) are slidably connected.

5. A thin film cooling forming apparatus according to claim 4, characterized in that: The support frame (15) is elastically connected to the connecting plate (18) by a spring (19).