Bookblock aligning device of flat binding and perfect binding linkage machine
By designing an automated book block alignment and binding device, the problems of low efficiency and low precision of manual operation were solved, realizing automatic alignment and binding of book blocks, and improving production efficiency and quality.
Patent Information
- Application Number
- CN202520056212.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-01-10
AI Technical Summary
In existing technologies, the book block alignment process relies on manual operation, resulting in low work efficiency and low accuracy, which affects the quality of book binding.
Design an automated device that includes a book block alignment component and a binding component. The device utilizes components such as a drive motor, a hydraulic lifting cylinder, and a limit cylinder to achieve automatic book block alignment and binding operations. The glue application plate adopts a structure with vent holes and glue injection tubes to ensure uniform glue application.
It enables automated alignment and binding of book blocks, improving production efficiency and ensuring consistent book quality and production efficiency.
Smart Images

Figure CN223644521U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the printing industry, and in particular to a book block alignment device for a perfect binding machine. Background Technology
[0002] The book production process mainly includes planning, editing, typesetting, printing, binding, and distribution. After printing is complete, the printed pages need to be stacked for binding. However, due to the unevenness and fluffiness of paper, the stacked pages will appear rather loose and not compact enough. Therefore, before binding, the book needs to be flattened, and the book blocks need to be aligned to facilitate subsequent perfect binding.
[0003] Currently, the book block alignment step mainly uses a conveyor belt for transport, and then manual pressing and alignment is performed using a limiting plate. This operation method has low work efficiency in actual production and processing. In addition, due to the certain precision deviation of manual operation, it will affect the quality of subsequent book block binding. Utility Model Content
[0004] This utility model addresses the problems existing in the prior art by providing a book block alignment device for a perfect binding machine.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A book block alignment device for a perfect binding machine includes a base plate. A lower lifting platform is mounted on the upper part of the base plate. A first drive motor and a supporting bracket are mounted on the lower lifting platform. The output end of the first drive motor is aligned with the lower part of the supporting bracket. A hydraulic lifting cylinder is mounted on the rear side of the first drive motor. A worktable is mounted on the upper part of the supporting bracket. Multiple sets of book blocks to be processed are placed on the worktable, and the worktable is aligned with the top of the supporting bracket. Book block alignment components are mounted on both sides above the worktable, and a perfect binding component is mounted directly above the worktable.
[0007] Preferably, the adhesive binding component includes an upper mounting plate, a second drive motor, an upper lifting platform, a position adjustment cylinder, a connecting plate, a glue injection bucket, and a glue application plate. The second drive motor is positioned above the upper mounting plate, and the upper lifting platform is located at the output end of the second drive motor. The upper lifting platform and the base plate are connected by a lifting rod. The position adjustment cylinder is located below the upper mounting plate, and the connecting plate is located at the outer output end of the position adjustment cylinder. The glue injection bucket is located below the connecting plate, and the glue application plate is located below the glue injection bucket.
[0008] Preferably, the book block alignment component includes a mating base plate, a mating track, a limiting cylinder, a push plate, and a retractable limiting plate. The mating base plate is positioned above the workbench, and a mating track is provided on the mating base plate. Limiting cylinders and push plates are provided on both sides of the mating track. The output end of the limiting cylinder is connected to the push plate. A retractable limiting plate is provided on the front side of the mating base plate.
[0009] Preferably, the coating plate includes vent holes, a glue injection tube, and independent glue injection units. Multiple evenly distributed vent holes are provided on the outer side of the bottom of the coating plate. A glue injection tube is provided around the center of the vent holes. Multiple evenly distributed independent glue injection units are provided on the glue injection tube.
[0010] Preferably, the lifting rod connecting the upper lifting platform and the base plate is positioned at the rear side of the worktable.
[0011] Compared with the prior art, this utility model provides a book block alignment device for a perfect binding machine, which has the following advantages: the device can realize automated book block alignment operation, and compared with manual operation, it can realize large-scale book block alignment and positioning operation. At the same time, a perfect binding component is added above the device, which can realize perfect binding operation on the book block position, effectively improving the efficiency of book printing. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0013] Figure 2 This is a schematic diagram of the adhesive binding component structure in a specific embodiment of this utility model;
[0014] Figure 3 This is a schematic diagram of the book block alignment component structure in a specific embodiment of this utility model;
[0015] Figure 4 This is a structural diagram of the adhesive coating plate in a specific embodiment of this utility model.
[0016] In the diagram: 1. Base plate; 2. Lower lifting platform; 3. Drive motor 1; 4. Support bracket; 5. Hydraulic lifting cylinder; 6. Worktable; 7. Book block alignment component; 8. Perfect binding component; 101. Upper mounting plate; 102. Drive motor 2; 103. Upper lifting platform; 104. Position adjustment cylinder; 105. Connecting plate; 106. Glue injection bucket; 107. Glue application plate; 201. Supporting base plate; 202. Supporting track; 203. Limiting cylinder; 204. Push plate; 205. Telescopic limiting plate; 301. Vent hole; 302. Glue injection tube; 303. Independent glue injection unit. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0018] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0019] Example 1:
[0020] Reference Figure 1-4 A book block alignment device for a perfect binding machine includes a base plate 1. A lower lifting platform 2 is mounted on the upper part of the base plate 1. A first drive motor 3 and a supporting bracket 4 are mounted on the lower lifting platform 2. The output end of the first drive motor 3 is aligned with the lower part of the supporting bracket 4. A hydraulic lifting cylinder 5 is located behind the first drive motor 3. A worktable 6 is mounted on the upper part of the supporting bracket 4. Multiple sets of book blocks to be processed are placed on the worktable 6, and the top of the worktable 6 aligns with the top of the supporting bracket 4. Book block alignment components 7 are mounted on both sides of the upper part of the worktable 6, and a perfect binding component 8 is mounted directly above the worktable 6. The device places the book blocks to be processed on the upper part of the worktable 6, aligns them using the book block alignment components 7 on both sides, and then performs a perfect binding operation on the upper part of the book block using the perfect binding component 8, thus completing the next process while ensuring alignment.
[0021] The lifting rod connecting the upper lifting platform 103 and the base plate 1 is positioned at the rear of the worktable 6. The upper lifting platform 103 controls the actual height of the entire adhesive binding component 8, thereby changing the relevant parameters during its specific working process and improving the adaptability of the device.
[0022] The adhesive binding component 8 includes an upper mounting plate 101, a second drive motor 102, an upper lifting platform 103, a position adjustment cylinder 104, a connecting plate 105, a glue injection tank 106, and a glue application plate 107. The second drive motor 102 is positioned above the upper mounting plate 101, and the upper lifting platform 103 is mounted on the output end of the second drive motor 102. The upper lifting platform 103 is connected to the base plate 1 via a lifting rod. The position adjustment cylinder 104 is positioned below the upper mounting plate 101, and the connecting plate 105 is mounted on the outer output end of the position adjustment cylinder 104. The glue injection tank 106 is positioned below the connecting plate 105, and the glue application plate 107 is positioned below the glue injection tank 106. The glue-binding component 8 uses a position adjustment cylinder 104 to drive the connecting plate 105 to adjust its lateral position, thereby changing the actual position of the glue injection bucket 106 and the glue application plate 107 above the workbench 6. Then, the glue injection bucket 106 and the glue application plate 107 work together to complete the corresponding glue application operation.
[0023] The coating plate 107 includes vent holes 301, a glue injection tube 302, and independent glue injection units 303. Multiple evenly distributed vent holes 301 are arranged on the outer side of the bottom of the coating plate 107. The glue injection tube 302 is arranged around the center of the vent holes 301, and multiple evenly distributed independent glue injection units 303 are arranged on the glue injection tube 302. The glue injection tube 302, located below the coating plate 107, cooperates with the glue injection tank 106. During the glue injection process, the multiple independent glue injection units 303 on the glue injection tube 302 can achieve uniform glue dispensing, thereby completing the corresponding coating operation and improving the uniformity and overall quality of the coating process.
[0024] Example 2:
[0025] Reference Figure 1-4 Similar to Embodiment 1, but further, the book block alignment component 7 includes a mating base plate 201, a mating track 202, a limiting cylinder 203, a push plate 204, and a retractable limiting plate 205. The mating base plate 201 is positioned above the worktable 6. The mating track 202 is mounted on the mating base plate 201. Limiting cylinders 203 and push plates 204 are located on both sides of the mating track 202. The output end of the limiting cylinder 203 is connected to the push plate 204. A retractable limiting plate 205 is located at the front of the mating base plate 201. The limiting cylinder 203 drives the push plate 204 to move laterally on the mating track 202, limiting the position of the book block inside. Simultaneously, the retractable limiting plate 205 can be extended according to the actual book block placement requirements, thereby adapting to processing operations under different conditions.
[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A book block alignment device for a perfect binding machine, characterized in that, Includes a base plate (1), a lower lifting platform (2) is provided above the base plate (1), a first drive motor (3) and a supporting bracket (4) are provided on the lower lifting platform (2), the output end of the first drive motor (3) is provided below the supporting bracket (4), a hydraulic lifting cylinder (5) is provided on the rear side of the first drive motor (3), a worktable (6) is provided on the upper end of the supporting bracket (4), multiple sets of book blocks to be processed are placed on the worktable (6), and the worktable (6) is aligned with the top of the supporting bracket (4), book block alignment components (7) are provided on both sides above the worktable (6), and a perfect binding component (8) is provided directly above the worktable (6).
2. The book block alignment device of a perfect binding machine according to claim 1, characterized in that, The adhesive binding component (8) includes an upper mounting plate (101), a second drive motor (102), an upper lifting platform (103), a position adjustment cylinder (104), a connecting plate (105), a glue injection bucket (106), and a glue coating plate (107). The second drive motor (102) is positioned above the upper mounting plate (101). The output end of the second drive motor (102) is fitted with the upper lifting platform (103), and the upper lifting platform (103) is fitted with the base plate (1) via a lifting rod. The position adjustment cylinder (104) is positioned below the upper mounting plate (101). The outer output end of the position adjustment cylinder (104) is fitted with the connecting plate (105). The glue injection bucket (106) is positioned below the connecting plate (105), and the glue coating plate (107) is positioned below the glue injection bucket (106).
3. The book block alignment device for a perfect binding machine according to claim 2, characterized in that, The book block alignment component (7) includes a mating base plate (201), a mating track (202), a limiting cylinder (203), a push plate (204), and a retractable limiting plate (205). The mating base plate (201) is positioned above the workbench (6). The mating base plate (201) is provided with a mating track (202). Limiting cylinders (203) and push plates (204) are provided on both sides of the mating track (202). The output end of the limiting cylinder (203) is connected to the push plate (204). A retractable limiting plate (205) is provided on the front side of the mating base plate (201).
4. The book block alignment device for a perfect binding machine according to claim 3, characterized in that, The coating plate (107) includes vent holes (301), glue injection tubes (302) and independent glue injection units (303). Multiple evenly distributed vent holes (301) are provided on the outer side of the bottom of the coating plate (107). The glue injection tubes (302) are arranged around the center of the vent holes (301). Multiple evenly distributed independent glue injection units (303) are provided on the glue injection tubes (302).
5. The book block alignment device for a perfect binding machine according to claim 4, characterized in that, The lifting rod connecting the upper lifting platform (103) and the base plate (1) is set at the rear side of the workbench (6).