Sterile and anaerobic quick filling device for dairy products

Abstract

The utility model discloses a dairy product aseptic anaerobic quick filling device, which comprises an outer box, the right side of the bottom of the outer box is connected with an adjusting mechanism through bolts, the right side of the top of the inner cavity of the outer box is fixedly connected with a disinfection mechanism, and the left side of the bottom of the inner cavity of the outer box is fixedly connected with a rack. A quantifying assembly is fixedly connected to the top of the rack, a milk storage tank is fixedly connected to the top of the quantifying assembly, and a vacuum pump is connected to the left side of the top of an inner cavity of the outer box through bolts. Through cooperation of the servo motor, the threaded rod, the guide column, the movable plate and the electric push rod, the device has an adjusting function, a liquid outlet part of the device can be adjusted, the height of the liquid outlet part can be adjusted according to requirements, containers of different sizes can be filled with the device, the situation that the height is not enough or too small is avoided, and the working efficiency is improved. Therefore, the device is comprehensive in application range and has no limitation.

Description

Technical Field

[0001] This utility model relates to the field of dairy product technology, specifically to a rapid aseptic and anaerobic filling device for dairy products. Background Technology

[0002] Dairy products refer to various foods made from cow's milk or sheep's milk and their processed products as the main raw materials, with or without the addition of appropriate amounts of vitamins, minerals and other auxiliary materials. Therefore, filling equipment is used in the processing of dairy products.

[0003] A search revealed that the patent number CN214456729U, entitled "Utility Model of Aseptic and Anaerobic Rapid Filling Device for Dairy Products," includes a base plate. Research and analysis revealed that although this utility model has the advantage of aseptic and anaerobic filling of dairy products, it also has the following defects to a certain extent.

[0004] For example, in the current process of filling dairy products, the liquid outlet of the filling device cannot be adjusted. Therefore, when the filling device encounters containers of different sizes and shapes, if the liquid outlet is not adjusted, the containers may be too high or too low, preventing normal filling. Moreover, the adjustment of traditional devices is relatively complicated and troublesome, which will affect the filling efficiency of the filling device. In order to solve the above technical problems, we have designed a sterile and anaerobic rapid filling device for dairy products. Utility Model Content

[0005] The purpose of this invention is to provide a sterile and anaerobic rapid filling device for dairy products, which has the advantages of being able to adjust the liquid dispensing part and having a disinfection function. This solves the problem that existing filling devices cannot adjust the liquid dispensing part and do not have a disinfection function during use.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a rapid aseptic and anaerobic filling device for dairy products, comprising an outer casing, an adjustment mechanism bolted to the right side of the bottom of the outer casing, a sterilization mechanism fixedly connected to the right side of the top of the inner cavity of the outer casing, a platform fixedly connected to the left side of the bottom of the inner cavity of the outer casing, a metering component fixedly connected to the top of the platform, a milk storage tank fixedly connected to the top of the metering component, a vacuum pump bolted to the left side of the top of the inner cavity of the outer casing, a first liquid pump bolted to the bottom of the inner cavity of the outer casing, the inlet pipe of the first liquid pump passing through the platform and communicating with the milk storage tank, the outlet pipe of the first liquid pump communicating with a delivery pipe assembly, mounting blocks fixedly connected to the front and rear sides of the bottom right side of the delivery pipe assembly, and outlet nozzles communicating with the front and rear sides of the bottom right side of the delivery pipe assembly, and a controller bolted to the rear side of the right side of the outer casing.

[0007] Preferably, the adjustment mechanism includes a servo motor, the top of which is bolted to the outer casing. The output end of the servo motor extends into the inner cavity of the outer casing and is fixedly connected to a threaded rod. A guide post is fixedly connected to the right side of the bottom of the inner cavity of the outer casing. A limit block is movably connected to the top of the threaded rod via a bearing. The top of the guide post is fixedly connected to the limit block. A movable plate is threaded through the surface of the threaded rod. The top and bottom right sides of the movable plate are slidably connected to the guide post. Electric push rods are fixedly connected to the front and rear sides of the right side of the movable plate. The output end of the electric push rod is fixedly connected to a mounting block. The output end of the controller is unidirectionally electrically connected to the electric push rod and the servo motor, respectively.

[0008] Preferably, the disinfection mechanism includes a disinfection box plate, the top and right side of which are fixedly connected to an outer casing. A filter plate is slidably connected to the right side of the top of the disinfection box plate. A long plate is fixedly connected to the bottom of the right side of the outer casing. A second liquid pump is bolted to the bottom of the disinfection box plate. The inlet of the second liquid pump is connected to the disinfection box plate, and the outlet of the second liquid pump is connected to a liquid-passing pipe. The right end of the liquid-passing pipe passes through the outer casing and the long plate and is connected to a spray pipe. The bottom of the long plate is fixedly connected to the spray pipe. A replenishment pipe is connected to the right side of the top of the outer casing. The output of the controller is unidirectionally electrically connected to the second liquid pump.

[0009] Preferably, the air inlet of the vacuum pump is connected to the milk storage tank, the air outlet of the vacuum pump passes through the outer casing, a water immersion sensor is fixedly connected to the top right side of the inner cavity of the milk storage tank, a heater group is fixedly connected to the right side of the inner cavity of the outer casing, a filter plate is fixedly connected to the bottom right side of the outer casing, the controller is bidirectionally electrically connected to the metering component and the water immersion sensor respectively, and the output end of the controller is unidirectionally electrically connected to the vacuum pump, the first liquid pump and the heater group respectively.

[0010] Preferably, a waste liquid box is fixedly connected to the bottom right side of the outer box, and inclined plates are fixedly connected to the front and rear sides of the top of the waste liquid box. The top of the inclined plates is fixedly connected to the filter plate. A waste liquid valve is connected to the bottom of the waste liquid box. A milk replenishment pipe is connected to the top right side of the milk storage tank, and the top of the milk replenishment pipe penetrates the outer box.

[0011] Preferably, the front side of the outer casing is bolted to a maintenance plate, the four corners of the bottom of the outer casing are bolted to feet, the outlet of the vacuum pump is connected to a sealing valve, and through holes are provided on the front and rear sides of the bottom right side of the outer casing.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] This invention, through the cooperation of a servo motor, threaded rod, guide post, moving plate, and electric push rod, has an adjustment function, which can adjust the liquid outlet section of the device. The height of the liquid outlet section can be adjusted according to the needs, so that the device can fill containers of different sizes and avoid the situation of insufficient height or too short height. Thus, the device has a wide range of applications and is not limited.

[0014] This invention, through the cooperation of a disinfection box plate, a long plate, a second liquid pump, a liquid transfer pipe, and a spray pipe, has a disinfection function and can disinfect the water faucet of this device. It can disinfect the water faucet after use and can spray disinfectant on the water faucet more comprehensively, eliminating bacteria that may be present on the surface of the water faucet after a period of use. Attached Figure Description

[0015] Figure 1 This is an isometric view of the structure of this utility model;

[0016] Figure 2 This is a cross-sectional axonometric view of the structure of this utility model;

[0017] Figure 3 This is a cross-sectional axonometric view of the adjustment mechanism of this utility model;

[0018] Figure 4 This is a cross-sectional axonometric view of the disinfection mechanism of this utility model.

[0019] In the diagram: 1. Outer casing; 2. Adjustment mechanism; 3. Sterilization mechanism; 4. Stand; 5. Quantitative component; 6. Milk storage tank; 7. Vacuum pump; 8. First liquid pump; 9. Delivery pipe assembly; 10. Mounting block; 11. Dispensing nozzle; 12. Water immersion sensor; 13. Heater assembly; 14. Filter plate; 15. Controller; 16. Servo motor; 17. Threaded rod; 18. Guide column; 19. Moving plate; 20. Electric push rod; 21. Sterilization box plate; 22. Long plate; 23. Second liquid pump; 24. Liquid transfer pipe; 25. Spray pipe. Detailed Implementation

[0020] Please see Figures 1-4A rapid aseptic and anaerobic filling device for dairy products includes an outer casing 1. An adjustment mechanism 2 is bolted to the bottom right side of the outer casing 1. A sterilization mechanism 3 is fixedly connected to the top right side of the inner cavity of the outer casing 1. A platform 4 is fixedly connected to the bottom left side of the inner cavity of the outer casing 1. A metering component 5 is fixedly connected to the top of the platform 4. A milk storage tank 6 is fixedly connected to the top of the metering component 5. A vacuum pump 7 is bolted to the top left side of the inner cavity of the outer casing 1. A first liquid pump 8 is bolted to the bottom of the inner cavity of the outer casing 1. The inlet pipe of the first liquid pump 8 passes through the platform 4 and is connected to the milk storage tank 6. The outlet pipe of the first liquid pump 8 is connected to a delivery pipe assembly 9. Mounting blocks 10 are fixedly connected to the front and rear sides of the bottom right side of the delivery pipe assembly 9. Dispensing nozzles 11 are connected to the front and rear sides of the bottom right side of the delivery pipe assembly 9. A controller 15 is bolted to the rear side of the right side of the outer casing 1.

[0021] The adjustment mechanism 2 includes a servo motor 16. The top of the servo motor 16 is bolted to the outer casing 1. The output end of the servo motor 16 passes through the inner cavity of the outer casing 1 and is fixedly connected to a threaded rod 17. A guide post 18 is fixedly connected to the right side of the bottom of the inner cavity of the outer casing 1. A limit block is movably connected to the top of the threaded rod 17 through a bearing. The top of the guide post 18 is fixedly connected to the limit block. A movable plate 19 is threadedly connected to the surface of the threaded rod 17. The top and bottom right sides of the movable plate 19 are slidably connected to the guide post 18. Electric push rods 20 are fixedly connected to the front and rear sides of the right side of the movable plate 19. The output end of the electric push rod 20 is fixedly connected to the mounting block 10. The output end of the controller 15 is unidirectionally electrically connected to the electric push rod 20 and the servo motor 16 respectively. By setting the guide post 18, a guiding function is provided to prevent the movable plate 19 from shifting during operation.

[0022] The disinfection mechanism 3 includes a disinfection box plate 21. The top and right side of the disinfection box plate 21 are fixedly connected to the outer box 1. A filter plate is slidably connected to the right side of the top of the disinfection box plate 21. A long plate 22 is fixedly connected to the bottom of the right side of the outer box 1. A second liquid pump 23 is bolted to the bottom of the disinfection box plate 21. The inlet of the second liquid pump 23 is connected to the disinfection box plate 21. The outlet of the second liquid pump 23 is connected to a liquid pipe 24. The right end of the liquid pipe 24 passes through the outer box 1 and the long plate 22 and is connected to a spray pipe 25. The bottom of the long plate 22 is fixedly connected to the spray pipe 25. A replenishment pipe is connected to the right side of the top of the outer box 1. The output end of the controller 15 is unidirectionally electrically connected to the second liquid pump 23. By setting the filter plate, impurities are filtered, and the second liquid pump 23 is protected from accidental damage due to the intake of impurities.

[0023] The air inlet of the vacuum pump 7 is connected to the milk storage tank 6, and the air outlet of the vacuum pump 7 passes through the outer casing 1. A water immersion sensor 12 is fixedly connected to the top right side of the inner cavity of the milk storage tank 6. A heater group 13 is fixedly connected to the right side of the inner cavity of the outer casing 1. A filter plate 14 is fixedly connected to the bottom right side of the outer casing 1. The controller 15 is bidirectionally electrically connected to the metering component 5 and the water immersion sensor 12 respectively. The output end of the controller 15 is unidirectionally electrically connected to the vacuum pump 7, the first liquid pump 8 and the heater group 13 respectively. By setting the water immersion sensor 12, a protective function is provided to prevent the milk from being drawn away by the vacuum pump 7 due to excessively high liquid level in the milk storage tank 6.

[0024] A waste liquid box is fixedly connected to the bottom right side of the outer casing 1. Inclined plates are fixedly connected to the front and rear sides of the top of the waste liquid box. The top of the inclined plates is fixedly connected to the filter plate 14. A waste liquid valve is connected to the bottom of the waste liquid box. A milk replenishment pipe is connected to the top right side of the milk storage tank 6. The top of the milk replenishment pipe passes through the outer casing 1. By setting up the waste liquid box, the waste liquid can be collected and will not flow to the ground, thereby protecting the environmental hygiene of the production workshop from pollution.

[0025] The front of the outer casing 1 is bolted with a maintenance plate, and the four corners of the bottom of the outer casing 1 are bolted with feet. The outlet of the vacuum pump 7 is connected to a sealing valve. The front and rear sides of the bottom right side of the outer casing 1 are provided with through holes. By setting up the maintenance plate, it is possible to open it at regular intervals and check and adjust the internal components, thereby ensuring that the components will not be damaged unexpectedly during operation.

[0026] In use, place the container to be filled on top of the filter plate 14, connect the power, and start the vacuum pump 7 via the controller 15 to remove the air from the milk storage tank 6, creating an oxygen-free environment. The water immersion sensor 12 can limit the liquid level of the milk inside the milk storage tank 6 during filling to prevent the emulsion from being sucked away by the vacuum pump 7 due to excessive liquid level. The electric push rod 20 is started via the controller 15, which pushes the liquid outlet part out of the through hole to the top of the container. Then, the first liquid pump 8 is started via the controller 15, which draws the emulsion from inside the milk storage tank 6, passes it through the delivery pipe assembly 9, and then fills it into the container through the liquid outlet 11. When it is necessary to adjust the height of the liquid outlet part, the servo motor 16 is started via the controller 15. The motor 16 drives the threaded rod 17 to rotate, which in turn drives the moving plate 19 to move longitudinally along the guide post 18. Once adjusted to the appropriate position, when the nozzle 11 needs to be disinfected, the controller 15 starts the second liquid pump 23. The second liquid pump 23 operates and draws disinfectant from the disinfectant storage area formed by the disinfection box plate 21. The disinfectant passes through the liquid pipe 24 and is finally sprayed out from the spray pipe 25. Excess waste liquid flows from the filter plate 14 into the waste liquid box below for treatment. After disinfection, the nozzle 11 needs to be retracted into the box by the electric push rod 20 controlled by the controller 15. The heater group 13 is started by the controller 15 to dry the residual liquid on the surface of the nozzle 11, thus completing the disinfection process.

[0027] In summary, this aseptic and anaerobic rapid filling device for dairy products, through the cooperation of servo motor 16, threaded rod 17, guide column 18, moving plate 19, electric push rod 20, sterilization box plate 21, long plate 22, second liquid pump 23, liquid pipe 24 and spray pipe 25, solves the problems of existing filling devices that cannot adjust the liquid outlet during use and do not have a sterilization function.

Claims

1. A rapid aseptic and anaerobic filling device for dairy products, comprising an outer casing (1), characterized in that: An adjustment mechanism (2) is bolted to the right side of the bottom of the outer box (1). A sterilization mechanism (3) is fixedly connected to the right side of the top of the inner cavity of the outer box (1). A platform (4) is fixedly connected to the left side of the bottom of the inner cavity of the outer box (1). A quantitative component (5) is fixedly connected to the top of the platform (4). A milk storage tank (6) is fixedly connected to the top of the quantitative component (5). A vacuum pump (7) is bolted to the left side of the top of the inner cavity of the outer box (1). A first liquid pump (8) is bolted to the bottom of the inner cavity of the outer box (1). The inlet pipe of the first liquid pump (8) passes through the platform (4) and is connected to the milk storage tank (6). The outlet pipe of the first liquid pump (8) is connected to a delivery pipe assembly (9). An installation block (10) is fixedly connected to the front and rear sides of the bottom right side of the delivery pipe assembly (9). An outlet nozzle (11) is connected to the front and rear sides of the bottom right side of the delivery pipe assembly (9). A controller (15) is bolted to the rear side of the right side of the outer box (1).

2. The aseptic and anaerobic rapid filling device for dairy products according to claim 1, characterized in that: The adjustment mechanism (2) includes a servo motor (16). The top of the servo motor (16) is bolted to the outer casing (1). The output end of the servo motor (16) passes through the inner cavity of the outer casing (1) and is fixedly connected to a threaded rod (17). A guide post (18) is fixedly connected to the right side of the bottom of the inner cavity of the outer casing (1). The top of the threaded rod (17) is movably connected to a limit block through a bearing. The top of the guide post (18) is fixedly connected to the limit block. A moving plate (19) is threaded through the surface of the threaded rod (17). The top and bottom right sides of the moving plate (19) are slidably connected to the guide post (18). Electric push rods (20) are fixedly connected to the front and rear sides of the right side of the moving plate (19). The output end of the electric push rod (20) is fixedly connected to the mounting block (10). The output end of the controller (15) is unidirectionally electrically connected to the electric push rod (20) and the servo motor (16).

3. The aseptic and anaerobic rapid filling device for dairy products according to claim 1, characterized in that: The disinfection mechanism (3) includes a disinfection box plate (21). The top and right side of the disinfection box plate (21) are fixedly connected to the outer box (1). A filter plate is slidably connected to the right side of the top of the disinfection box plate (21). A long plate (22) is fixedly connected to the bottom of the right side of the outer box (1). A second liquid pump (23) is bolted to the bottom of the disinfection box plate (21). The inlet end of the second liquid pump (23) is connected to the disinfection box plate (21). The outlet end of the second liquid pump (23) is connected to a liquid pipe (24). The right end of the liquid pipe (24) passes through the outer box (1) and the long plate (22) in sequence and is connected to a spray pipe (25). The bottom of the long plate (22) is fixedly connected to the spray pipe (25). A replenishment pipe is connected to the right side of the top of the outer box (1). The output end of the controller (15) is unidirectionally electrically connected to the second liquid pump (23).

4. The aseptic and anaerobic rapid filling device for dairy products according to claim 1, characterized in that: The air inlet of the vacuum pump (7) is connected to the milk storage tank (6), and the air outlet of the vacuum pump (7) passes through the outer box (1). A water immersion sensor (12) is fixedly connected to the top right side of the inner cavity of the milk storage tank (6). A heater group (13) is fixedly connected to the right side of the inner cavity of the outer box (1). A filter plate (14) is fixedly connected to the bottom right side of the outer box (1). The controller (15) is bidirectionally electrically connected to the metering component (5) and the water immersion sensor (12). The output end of the controller (15) is unidirectionally electrically connected to the vacuum pump (7), the first liquid pump (8), and the heater group (13).

5. The aseptic and anaerobic rapid filling device for dairy products according to claim 1, characterized in that: A waste liquid box is fixedly connected to the bottom right side of the outer box (1). An inclined plate is fixedly connected to the front and rear sides of the top of the waste liquid box. The top of the inclined plate is fixedly connected to the filter plate (14). A waste liquid valve is connected to the bottom of the waste liquid box. A milk replenishment pipe is connected to the top right side of the milk storage tank (6). The top of the milk replenishment pipe penetrates the outer box (1).

6. The aseptic and anaerobic rapid filling device for dairy products according to claim 1, characterized in that: The front side of the outer casing (1) is connected to a maintenance plate by bolts. The four corners of the bottom of the outer casing (1) are all connected to foot posts by bolts. The outlet of the vacuum pump (7) is connected to a sealing valve. The front and rear sides of the bottom right side of the outer casing (1) are both provided with through holes.

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