Front and back side arranging device for flexible labels
By introducing a material handling turntable and a visual recognition module into the production of flexible labels, combined with a material tamping drive structure, the front and back of the labels can be automatically adjusted, solving the problem of time-consuming and labor-intensive manual material handling, and improving production efficiency and label quality.
Patent Information
- Application Number
- CN202520213953.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-02-11
AI Technical Summary
In existing technologies, the sorting of the front and back sides of flexible labels relies on manual operation, which is time-consuming, labor-intensive, and prone to errors, affecting the quality of subsequent processing.
It adopts a material handling turntable and a vision recognition module combined with a material tamping drive structure to automatically identify and adjust the front and back of the label. It uses a vibrating feed plate and a weighing hopper to achieve quantitative sorting, and uses a material tamping drive structure such as air blowing and vibrators to achieve label flipping and position adjustment.
It enables automated front and back material handling of flexible labels, improving production efficiency, reducing human error, and ensuring the integrity of the label structure.
Smart Images

Figure CN223645590U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to label material arranging equipment technical field, especially a kind of flexible label front and back material arranging device. BACKGROUND
[0002] Manufacturers of shoes, garments and other finished fabrics are accustomed to attaching one or more labels to the products to display a plurality of items of information, such as the size of the article, the fibre content, care instructions and the name and trademark of the manufacturer.
[0003] Hot transfer label is widely used, and some labels are cut into thin pieces, i.e., flexible labels, by cutting machine during production and processing, and the flexible labels have front and back sides, and the front side is printed with patterns. After the cutting machine processes the material, the labels are collected in boxes or bags in a disordered manner. At present, special posts are mainly relied on to manually arrange and sort the labels, and the front and back sides of the labels are arranged in order, and then the labels are wound into bundles according to a specific number. First, the winding is usually realized by using rubber bands, and the elastic binding will cause the labels to deform after being maintained for a period of time, which affects the subsequent hot transfer quality. Second, manual arrangement and sorting is relatively basic repetitive labor, and although the technical requirement is not high, it is time-consuming and laborious, and manual errors are likely to occur after long-time work, such as mixing of the front and back sides of some labels or irregular stacking of the labels causing wrinkles.
[0004] Therefore, how to use an automatic material arranging device to replace the current manual operation has become a technical problem to be solved urgently. CONTENT OF THE UTILITY MODEL
[0005] The utility model provides a kind of flexible label front and back material arranging device, and it is favorable to solve the problem that the label of the current thin piece structure needs manual operation to arrange and sort the front and back sides, which is time-consuming and laborious and is likely to cause label structure defects.
[0006] The utility model is implemented as follows:
[0007] The utility model provides a flexible label front and back material arranging device, including material arranging carousel, the bottom of material arranging carousel is connected with step -by -step rotating motor, material arranging carousel can step -by -step rotate around its own axial center line, a plurality of material arranging trays are detachably connected on material arranging carousel, material arranging tray is centrally symmetric distribution around the rotation center line of material arranging carousel, and the top of material arranging tray is equipped with the sink groove for containing flexible label, material arranging tray at least constitutes feed station, material arranging station and discharge station after step -by -step shift, and the outside of feed station is provided with the vibrating feed tray for supplying flexible label, and the top of material arranging station is provided with the material arranging component for adjusting label front and back, the material arranging component includes material arranging support, the bottom of material arranging support is connected with the material box of longitudinal lifting, the top of material box can be covered in material arranging tray to make the inside of material box and material arranging tray constitute the material -stirring inner chamber, the top of material box is equipped with the transparent observation board, and the visual identification module is arranged on the top of observation board, and the visual identification module can detect and identify the front and back condition of label in material -stirring inner chamber through observation board, and the material -stirring drive structure is arranged on the material box, and the material -stirring drive structure can according to the front and back condition of label obtained by visual identification module to the label in material -stirring inner chamber and / or move position activity, and the front and back material of label is arranged.
[0008] On the basis of the above technical scheme, the output end of the vibrating feed tray is provided with a weighing hopper, the weighing hopper is provided with an opening and closing control structure, and labels with a threshold weight can be input into the material arranging tray at the feed station in batches.
[0009] On the basis of the above technical scheme, the lifting cylinder is arranged on the material arranging support, the telescopic rod of the lifting cylinder is drivingly connected with a vertically arranged pull rod, and the pull rod is connected with the material box.
[0010] On the basis of the above technical scheme, a plurality of air permeation holes are uniformly distributed on the side wall of the material box, the inner diameter of the air permeation hole is smaller than the label contour, a gas blowing interface is arranged on the side wall of the material box close to the bottom, the gas blowing interface is connected with a pulse air pipe, the gas blowing interface can perform pulse air blowing towards the bottom of the material -stirring inner chamber on the inside, and the material -stirring drive structure is formed.
[0011] On the basis of the above technical scheme, the material -stirring drive structure is a vibrator arranged on the material box.
[0012] On the basis of the above technical scheme, a vertically arranged buffer rod is arranged on the periphery of the material box, the bottom of the buffer rod is connected with a stop block, and the stop block is used for abutting against the periphery contour of the material arranging tray after descending.
[0013] On the basis of the above technical scheme, an observation through hole is arranged on the material arranging support, the camera of the visual identification module is arranged on the top of the observation through hole, and an illuminating lamp is further arranged on the outside of the material arranging support for providing light in the material -stirring inner chamber.
[0014] Compared with the prior art, the utility model at least has the following advantages:
[0015] This invention features a material handling turntable with a material handling tray at the top. The material basket and the material handling tray form a compaction cavity. Combined with a compaction drive structure, the messy flexible labels are gathered inside and automatically flipped. The front and back are determined by a visual recognition module. The process can be repeated cyclically, with a high degree of automation. It can replace the existing manual material handling method, thus solving the problems of time-consuming, labor-intensive, and easily causing label structural defects. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of a flexible label front and back feeding device in one embodiment;
[0018] Figure 2 for Figure 1 Side view of the material processing component;
[0019] Figure 3 for Figure 1 A three-dimensional structural diagram of the material processing component;
[0020] Figure 4 for Figure 1 Cross-sectional view of the material handling component.
[0021] The diagram is labeled as follows: 1. Material handling turntable; 11. Stepper motor; 2. Material handling tray; 21. Settling trough; 3. Vibrating feed tray; 31. Weighing hopper; 4. Material handling support; 41. Lifting cylinder; 42. Connecting rod; 43. Pull rod; 44. Observation hole; 5. Material box; 51. Vent hole; 52. Air blowing interface; 53. Stop block; 54. Buffer rod; 6. Vision recognition module; 61. Lighting lamp; 7. Observation plate. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model.
[0023] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0024] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0025] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0026] Combination Figures 1-4 This embodiment discloses a flexible label front and back material handling device, specifically including a material handling turntable 1 that can rotate stepwise around its own axial center line. The bottom of the material handling turntable 1 is connected to a stepper rotary motor 11. Three material handling trays 2 are centrally symmetrically arranged on the material handling turntable 1. The top of the material handling trays 2 is provided with a sink 21 for holding flexible labels. After the material handling trays 2 are moved stepwise, they form a feeding station, a material handling station and a discharging station.
[0027] A vibrating feeder 3 for supplying flexible labels is set on the outside of the feeding station. To ensure that the number of labels input each time is appropriate, a weighing hopper 31 is also set at the output end of the vibrating feeder 3. The labels of threshold weight are input in batches through the opening and closing control structure.
[0028] Above the material handling station is a material handling device for adjusting the front and back of the labels. Specifically, the material handling device includes a material handling bracket 4 for connecting to an external carrier. The material handling bracket 4 is a horizontal plate structure. Lifting cylinders 41 are installed at the bottom of the left and right sides of the material handling bracket 4. The telescopic rod of the lifting cylinder 41 extends vertically upward through the material handling bracket 4 and is connected to two vertically arranged pull rods 43 via a connecting rod 42. There are four pull rods 43 arranged symmetrically on the left and right sides. The pull rods 43 pass through the material handling bracket 4 through sliding bushings. The bottom of the pull rods 43 is connected to the material box 5. The lifting cylinders can control the vertical lifting and lowering of the material box 5 to adjust the distance between the bottom of the material box 5 and the material handling tray 2. After lifting, the distance increases and will not interfere with the rotation of the material handling turntable 1.
[0029] The material bin 5 can be lowered and placed on top of the material tray 2 at the material handling station, so that the inner side of the material bin 5 and the material tray 2 form a compaction cavity. The top of the material bin 5 has an opening, and a transparent observation plate 7 is provided at the opening. The observation plate 7 is detachably connected to the top of the material bin 5 by bolts. The visual recognition module 6 is located on the material handling bracket 4 above the observation plate 7, and can detect and identify the front and back of the labels in the compaction cavity through the observation through hole 44 on the material handling bracket 4 and the observation plate 7 below. Specifically, it detects the number of internal labels in the front position.
[0030] The material bin 5 is equipped with a tamping drive structure, which can control the label in the tamping cavity to flip and / or relocate. Specifically, in conjunction with... Figure 3 and Figure 4 In this embodiment, several ventilation holes 51 are evenly distributed on the four side walls of the material box 5. The inner diameter of the ventilation holes 51 is smaller than the outline of the label. This structure ensures air communication between the inner cavity of the material box and the external space without causing label leakage. Air blowing interfaces 52 are provided on the left and right sides of the material box 5 for connecting to pulse air pipes. The air blowing interfaces 52 can blow pulsed air into the inner cavity of the material box, forming the material box driving structure. The air blowing interfaces 52 are located close to the bottom of the material box 5, so that the blowing position is as close as possible to the bottom of the material tray 2, in order to blow up more labels. After the labels are blown up, they flip over, which helps to flip the labels that were originally facing up. After each blowing, the visual recognition module 6 will re-detect, and the material box 5 will detach from the material tray 2 after reaching a threshold condition. The visual recognition module 6 uses a CCD camera to acquire images and uses image processing algorithms to analyze and recognize the acquired images. This is existing technology, and its specific structure and working principle will not be described in detail here. Those skilled in the art can select and implement it from existing technologies according to actual operating conditions.
[0031] To improve the working quality of the visual recognition module 6, lighting lamps 61 are also provided on the front and rear sides of the material handling bracket 4 to provide sufficient light brightness to the inner cavity of the material handling.
[0032] In other embodiments, the material-driving structure is a vibrator mounted on the material box 5, which uses vibration to achieve the flipping operation of the label in the material-driving cavity; or a vortex blowing device is used to increase the airflow direction by using a spiral air outlet to improve the success rate of label flipping.
[0033] Furthermore, a vertical buffer rod 54 is movably connected to the outer wall of the material box 5. A stop block 53 is connected to the bottom of the buffer rod 54. A buffer spring (not shown in the figure) is provided between the stop block 53 and the material box 5. The buffer spring is sleeved on the buffer rod 54. Its function is to ensure that the stop block 53 can tightly abut against the material tray 2 below after it moves down, thereby ensuring the closure of the bottom gap and preventing the internal label from escaping.
[0034] During operation, the vibrating feeding tray periodically outputs flexible labels. After quantitative diversion at the weighing hopper 31, the flexible labels are conveyed to the sorting tray 2 at the feeding station, and then transferred to the sorting station. The material box 5 descends and abuts against the sorting tray 2 to form a compaction cavity. The vision recognition module 6 detects the front and back of the labels. When the number of front labels is less than a threshold, such as... Figure 4 As shown, the air blowing interface uses an external pulse air pipe to blow air into the inner cavity of the material, causing the labels inside to tumble and shift, achieving changes in orientation and position. The visual recognition module 6 continues to detect the front and back of the labels. When the number of front labels detected reaches or exceeds the threshold, the material box 5 moves upward, and the material handling turntable 1 continues to rotate, waiting for the external transfer mechanism to accurately output the label position information obtained by the visual recognition module 6.
[0035] In practical implementation, appropriate materials and components can be selected for assembly and debugging according to actual needs. For example, the material handling turntable 1 can be made of stainless steel to improve its corrosion resistance and service life; the vibrating feed tray 3 can use an electromagnetic vibrator as a power source to achieve orderly label conveying; the visual recognition module 6 can use a high-performance industrial camera and image processing algorithm to improve the accuracy and speed of image recognition; the material tamping drive structure can be combined with components such as vibrators or pulse blowing devices according to actual needs.
[0036] During the debugging process, the speed and step angle of the stepper rotary motor 11 need to be adjusted to ensure that the material handling tray 2 can move in the predetermined order and position. At the same time, the vibration frequency and amplitude of the vibrating feed tray 3 also need to be adjusted to ensure that the labels can be conveyed with a certain spacing and posture. In addition, the vision recognition module 6 needs to be calibrated and debugged to ensure that it can accurately and quickly identify the front and back of the label; and the material handling drive structure needs to be adjusted and optimized to improve the material handling effect and efficiency.
[0037] After debugging, the flexible labels can be placed into the vibrating feed tray 3, and the device can be started to perform automated material handling and sorting operations. During operation, the label status in the compaction cavity can be monitored in real time by observing the output results of the transparent observation plate 7 and the monitoring vision recognition module 6; at the same time, the parameters and action mode of the compaction drive structure can be adjusted according to actual needs to meet the production requirements of different products.
[0038] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A flexible label front and back side feeding device, characterized in that, Includes a material feeding turntable (1), the bottom of which is connected to a stepper rotary motor (11). The material feeding turntable (1) can rotate stepwise around its own axial center line. Several material feeding trays (2) are detachably connected to the material feeding turntable (1). The material feeding trays (2) are centrally symmetrically distributed around the rotation center line of the material feeding turntable (1). The top of the material feeding trays (2) is provided with a sink (21) for holding flexible labels. After step-by-step displacement, the material feeding trays (2) constitute at least a feeding station, a material feeding station, and a discharging station. A vibrating feeding tray (3) for supplying flexible labels is provided outside the feeding station. A material feeding component for adjusting the front and back of the labels is provided above the material feeding station. The material handling assembly includes a material handling bracket (4), and a material box (5) that can be raised and lowered vertically is connected to the bottom of the material handling bracket (4). The material box (5) can be lowered and placed on the top of the material handling tray (2) so that the inner side of the material box (5) and the material handling tray (2) form a compaction cavity. A transparent observation plate (7) is provided on the top of the material box (5). A visual recognition module (6) is provided above the observation plate (7) on the material handling bracket (4). The visual recognition module (6) can detect and identify the front and back of the labels in the compaction cavity through the observation plate (7). A compaction driving structure is provided on the material box (5). The compaction driving structure can flip and / or move the labels in the compaction cavity according to the front and back of the labels obtained by the visual recognition module (6) to complete the front and back material handling of the labels.
2. The flexible label front and back side feeding device according to claim 1, characterized in that, The output end of the vibrating feed plate (3) is provided with a weighing hopper (31), and the weighing hopper (31) is provided with an opening and closing control structure, which can input the labels of the threshold weight into the material sorting plate (2) at the feeding station in batches.
3. The flexible label front and back side feeding device according to claim 1, characterized in that, The material handling support (4) is equipped with a lifting cylinder (41), and the telescopic rod of the lifting cylinder (41) is connected to a vertically arranged pull rod (43), and the bottom of the pull rod (43) is connected to the material box (5).
4. The flexible label front and back side feeding device according to claim 1, characterized in that, The side wall of the material box (5) is evenly distributed with several air holes (51), the inner diameter of which is smaller than the outline of the label; the side wall of the material box (5) is provided with an air blowing interface (52) near the bottom for connecting a pulse air pipe. The air blowing interface (52) can blow pulse air towards the bottom of the inner tamping cavity, thus forming the tamping drive structure.
5. The flexible label front and back side feeding device according to claim 1, characterized in that, The material tamping drive structure is a vibrator installed on the material box (5).
6. The flexible label front and back side feeding device according to claim 1, characterized in that, The material box (5) is provided with a vertically arranged buffer rod (54) around its perimeter. The bottom of the buffer rod (54) is connected to a stop block (53), which is used to abut against the outer contour of the material tray (2) after it moves down.
7. A flexible label front and back side feeding device according to claim 1, characterized in that, The material handling support (4) is provided with an observation through hole (44), and the camera of the visual recognition module (6) is set on the top of the observation through hole (44). The material handling support (4) is also provided with an illumination lamp (61) on the outside for providing light to the inside of the material handling cavity.