Rock wool feeding and filling machine

Abstract

The utility model relates to a rock wool feeding and filling machine, and relates to the field of rock wool feeding technology, the rock wool feeding and filling machine comprises a rack and a color steel conveying belt, the rack is fixedly provided with the rock wool conveying belt, the rock wool conveying belt is erected above the color steel conveying belt, and the conveying speed of the rock wool conveying belt is the same as that of the color steel conveying belt; a cutting mechanism is fixedly mounted on the rack and located at the discharging end of the rock wool conveying belt, and the cutting mechanism is located above the color steel conveying belt; the cutting mechanism comprises a discharging module which is fixedly installed on the rack and used for blocking or releasing rock wool; the cutting module is fixedly mounted on the rack and used for cutting rock wool; the detection module is fixedly installed on the rack and used for detecting the front end of the color steel and outputting a first control signal and detecting the tail end of the color steel and outputting a second control signal. According to the rock wool cutting device, manpower for cutting rock wool can be saved, and the production efficiency is improved.

Description

Technical Field

[0001] This application relates to the field of rock wool feeding technology, and in particular to a rock wool feeding and filling machine. Background Technology

[0002] Color-coated steel sheet is a type of steel sheet with an organic coating. It comes in various forms, including single-layer sheets, composite sheets, and floor decking. It is widely used for walls and roofs of large public buildings, factories, prefabricated houses, and modular homes. Rock wool color-coated steel sheet is a steel sheet filled with rock wool. The steel sheet is first rolled into shape by a forming machine and then laminated with the rock wool core material. Rock wool sandwich panels fully utilize the unique properties of rock wool core material, offering significant benefits in fire resistance, thermal insulation, and sound absorption.

[0003] In existing technologies, the process of laminating rock wool onto color steel is mainly done manually. During lamination, operators need to cut the rock wool core material to a corresponding length based on the length of the color steel using a cutting tool. However, manual cutting of the rock wool core material is labor-intensive and inefficient, and therefore requires improvement. Utility Model Content

[0004] To save manpower required for cutting rock wool and improve production efficiency, this application provides a rock wool feeding and filling machine. The rock wool feeding and filling machine provided in this application adopts the following technical solution:

[0005] A rock wool feeding and filling machine includes a frame and a color steel conveyor belt. The rock wool conveyor belt is fixedly installed on the frame and is mounted above the color steel conveyor belt. The rock wool conveyor belt and the color steel conveyor belt have the same conveying speed.

[0006] A cutting mechanism is fixedly installed on the frame, located at the discharge end of the rock wool conveyor belt and above the color steel conveyor belt; the cutting mechanism includes:

[0007] The material feeding module is fixedly installed on the frame and is used to block or release rock wool;

[0008] A cutting module, fixedly mounted on the frame, is used for cutting rock wool;

[0009] The detection module is fixedly installed on the frame and is used to detect the front end of the color steel and output a first control signal, and to detect the end of the color steel and output a second control signal.

[0010] The signal input terminals of the cutting module and the feeding module are connected to the signal output terminal of the detection module. The feeding module receives the first control signal and releases the rock wool, receives the second control signal and blocks the rock wool, and the cutting module receives the second control signal and cuts the rock wool.

[0011] By adopting the above technical solution, in the actual production and processing process, the coated color steel can be transported to the cutting mechanism via a color steel conveyor belt, while the rock wool conveyor belt simultaneously transports the rock wool material to the cutting mechanism. When the detection module on the cutting mechanism detects the front end of the color steel, the detection module outputs a first control signal. After receiving the first control signal, the feeding module releases the rock wool, which is then conveyed to the surface of the color steel via the rock wool conveyor belt. When the end of the color steel passes the detection mechanism, the detection mechanism outputs a second control signal. After receiving the second control signal, the feeding module prevents the rock wool from sliding out, while the cutting module receives the second control signal and cuts the rock wool along its width, achieving the technical effect of automatic rock wool cutting. Since the conveying speed of the rock wool conveyor belt and the color steel conveyor belt is the same, the length of the cut rock wool can be kept consistent with the length of the color steel through the setting of the detection module, achieving the technical effect of automatic detection of color steel and automatic cutting of rock wool, saving manpower and improving production efficiency.

[0012] Preferably, a downwardly inclined guide plate is fixedly installed on the frame, and the guide plate is located at the discharge port of the rock wool conveyor belt;

[0013] The feeding module includes two mounting brackets, each with a connecting arm rotatably mounted on it. A pressure rod is fixedly mounted on the end of each connecting arm away from the two mounting brackets, and the pressure rod is mounted above the guide plate.

[0014] Two telescopic cylinders are fixedly installed on the frame. The cylinder shaft ends of the two telescopic cylinders are rotatably connected to the two connecting arms, and the signal input ends of the two telescopic cylinders are connected to the signal output end of the detection module.

[0015] By adopting the above technical solution, when it is necessary to block the flow of rock wool, the two telescopic cylinders extend their cylinder shafts simultaneously, causing the end of the connecting arm to rotate downwards, which in turn causes the pressure rod to move downwards, pressing the rock wool against the guide plate and preventing the rock wool from flowing out of the guide plate; when it is necessary to release the rock wool, the two telescopic cylinders retract their cylinder shafts simultaneously, causing the end of the connecting arm to rotate upwards, which in turn causes the pressure rod to move upwards, and the rock wool can flow out to the color steel surface via the guide plate driven by the rock wool conveyor belt.

[0016] Preferably, a sliding seat is slidably mounted on the frame, and a drive unit for driving the sliding seat to reciprocate along the width direction of the rock wool is fixedly mounted on the frame;

[0017] A cutting tool is rotatably mounted on the sliding seat, and a first motor is fixedly mounted on the sliding seat. The drive shaft of the first motor is connected to a driving gear via a coupling. A driven gear is connected to the central shaft of the cutting tool via a coupling. A transmission toothed belt is mounted on the driving gear and the driven gear.

[0018] The drive unit is connected to the signal input terminal of the first motor and the signal output terminal of the detection module.

[0019] By adopting the above technical solution, when cutting rock wool, the drive unit drives the sliding seat and the cutter installed on the sliding seat to slide along the width direction of the rock wool. At the same time, the first motor drives the cutter to rotate through the drive gear, transmission belt and driven gear to cut the rock wool, thereby achieving the technical effect of automatic cutting of rock wool.

[0020] Preferably, the drive unit includes two slide rails fixedly mounted on the frame, and two sets of sliders are fixedly mounted on the bottom of the slide seat, with the two sets of sliders slidably mounted on the two slide rails respectively;

[0021] A rack is fixedly mounted on the frame, and a second motor is fixedly mounted on the sliding seat. A drive gear is mounted on the drive shaft end of the second motor through a coupling, and the drive gear meshes with the rack.

[0022] The signal input terminal of the second motor is connected to the signal output terminal of the detection module.

[0023] By adopting the above technical solution, the second motor drives the drive gear to rotate, and the cooperation between the gear and the rack drives the sliding seat to slide along the direction of the two slide rails, thereby achieving the technical effect of automatically driving the cutter to pass through the rock wool and cut the rock wool.

[0024] Preferably, the detection module includes:

[0025] The infrared transmitter is fixedly mounted on the frame.

[0026] An infrared receiver is fixedly installed on the frame, opposite to the infrared transmitter, and located on both sides of the color steel conveyor belt. It is used to output a low-level signal when receiving infrared light and a high-level signal when not receiving infrared light.

[0027] A microcontroller is connected to the signal output terminal of the infrared receiver and is used to receive the high-level signal and output the first control signal, and to receive the low-level signal and output the second control signal.

[0028] The signal output terminal of the microcontroller is connected to the signal input terminals of the first motor, the second motor, and the two telescopic cylinders.

[0029] By adopting the above technical solution, when the color steel conveyor belt transports the color steel to a point where its front end is blocked between the infrared transmitter and the infrared receiver, the infrared rays emitted by the infrared transmitter cannot be received by the infrared receiver, and the infrared receiver outputs a high-level signal. The first microcontroller recognizes the high-level signal and determines that the color steel has passed the detection module. When the color steel has completely passed the cutting mechanism, the infrared rays emitted by the infrared transmitter are received by the receiver, and the receiver outputs a low-level signal. The microcontroller recognizes the low-level signal and determines that the color steel has completely passed the detection module. It then controls the two telescopic cylinders to extend the cylinder shaft to block the continuous delivery of rock wool, and simultaneously controls the first motor and the second motor to run to perform the rock wool cutting operation.

[0030] In summary, the rock wool feeding and filling machine of this application has at least one of the following beneficial technical effects:

[0031] 1. When it is necessary to prevent rock wool from flowing out, the two telescopic cylinders extend their cylinder shafts simultaneously, causing the end of the connecting arm to rotate downwards, which in turn causes the pressure rod to move downwards, pressing the rock wool against the guide plate and preventing it from flowing out of the guide plate; when it is necessary to release the rock wool, the two telescopic cylinders retract their cylinder shafts simultaneously, causing the end of the connecting arm to rotate upwards, which in turn causes the pressure rod to move upwards, and the rock wool can flow out to the color steel surface via the guide plate driven by the rock wool conveyor belt.

[0032] 2. When cutting rock wool, the drive unit drives the sliding seat and the cutter mounted on the sliding seat to slide along the width direction of the rock wool. At the same time, the first motor drives the cutter to rotate through the drive gear, transmission belt and driven gear to cut the rock wool, thus achieving the technical effect of automatic rock wool cutting.

[0033] 3. When the color steel conveyor belt transports the color steel to a point where its front end is blocked between the infrared transmitter and the infrared receiver, the infrared rays emitted by the infrared transmitter cannot be received by the infrared receiver, and the infrared receiver outputs a high-level signal. The first microcontroller recognizes the high-level signal and determines that the color steel has passed the detection module. When the color steel has completely passed the cutting mechanism, the infrared rays emitted by the infrared transmitter are received by the receiver, and the receiver outputs a low-level signal. The microcontroller recognizes the low-level signal and determines that the color steel has completely passed the detection module. It then controls the two telescopic cylinders to extend the cylinder shaft to block the continuous delivery of rock wool. At the same time, it controls the first motor and the second motor to run to perform the rock wool cutting operation. Attached Figure Description

[0034] Figure 1 This is a schematic diagram illustrating the overall structure of the filling machine according to an embodiment of this application.

[0035] Figure 2 This is a schematic diagram illustrating the overall structure of the feeding module in an embodiment of this application.

[0036] Figure 3 This application's embodiments are used to illustrate... Figure 1 Enlarged diagram of point A in the middle.

[0037] Explanation of reference numerals in the attached drawings: 1. Frame; 11. Guide plate; 12. Slide rail; 2. Color steel conveyor belt; 3. Rock wool conveyor belt; 4. Cutting mechanism; 41. Feeding module; 411. Mounting bracket; 412. Connecting arm; 413. Pressure rod; 414. Telescopic cylinder; 42. Cutting module; 421. Sliding seat; 422. Cutting tool; 423. First motor; 425. Second motor; 426. Rack; 427. Slider; 43. Detection module; 431. Infrared transmitter. Detailed Implementation

[0038] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.

[0039] Example

[0040] This application discloses a rock wool feeding and filling machine. (Refer to...) Figures 1-3 It mainly includes a frame 1 and a color steel conveyor belt 2. A rock wool conveyor belt 3 is fixedly installed on the frame 1. The rock wool conveyor belt 3 is erected above the color steel conveyor belt 2, and the conveying speed of the rock wool conveyor belt 3 and the color steel conveyor belt 2 is the same. A cutting mechanism 4 is fixedly installed on the frame 1. The cutting mechanism 4 is located at the discharge end of the rock wool conveyor belt 3 and is located above the color steel conveyor belt 2.

[0041] The cutting mechanism 4 includes: a feeding module 41, which is fixedly installed on the frame 1 and is used to block or release rock wool; a cutting module 42, which is fixedly installed on the frame 1 and is used to cut rock wool; and a detection module 43, which is fixedly installed on the frame 1 and is used to detect the front end of the color steel and output a first control signal, and detect the end of the color steel and output a second control signal.

[0042] The signal input terminals of the cutting module 42 and the feeding module 41 are connected to the signal output terminal of the detection module 43. The feeding module 41 receives the first control signal and releases the rock wool, and receives the second control signal and blocks the rock wool. The cutting module 42 receives the second control signal and cuts the rock wool.

[0043] In the actual production process, the coated color steel is conveyed to the cutting mechanism 4 via the color steel conveyor belt 2. At the same time, the rock wool conveyor belt 3 conveys the rock wool material to the cutting mechanism 4. When the detection module 43 on the cutting mechanism 4 detects the front end of the color steel, the detection module 43 outputs a first control signal. After receiving the first control signal, the feeding module 41 releases the rock wool, which is then fed onto the surface of the color steel via the rock wool conveyor belt 3. When the end of the color steel passes the detection mechanism, the detection mechanism outputs a second control signal. After receiving the second control signal, the feeding module 41 prevents the rock wool from sliding out. At the same time, the cutting module 42 receives the second control signal and cuts the rock wool along its width, achieving the technical effect of automatic rock wool cutting. Since the conveying speed of the rock wool conveyor belt 3 and the color steel conveyor belt 2 is the same, the length of the cut rock wool can be kept consistent with the length of the color steel through the setting of the detection module 43, achieving the technical effect of automatic detection of color steel and automatic cutting of rock wool, which can save manpower and improve production efficiency.

[0044] Reference Figures 1-3 A downwardly inclined guide plate 11 is fixedly installed on the frame 1, and the guide plate 11 is located at the discharge port of the rock wool conveyor belt 3; the feeding module 41 includes two mounting brackets 411, each of which is rotatably mounted with a connecting arm 412, and a pressure rod 413 is fixedly installed on the ends of the two connecting arms 412 away from the two mounting brackets 411, and the pressure rod 413 is mounted above the guide plate 11.

[0045] Two telescopic cylinders 414 are fixedly installed on the frame 1. The cylinder shaft ends of the two telescopic cylinders 414 are rotatably connected to the two connecting arms 412, and the signal input ends of the two telescopic cylinders 414 are connected to the signal output ends of the detection module 43.

[0046] When it is necessary to prevent rock wool from flowing out, the two telescopic cylinders 414 extend their cylinder shafts simultaneously, causing the end of the connecting arm 412 to rotate downwards, which in turn causes the pressure rod 413 to move downwards, pressing the rock wool onto the guide plate 11 and preventing the rock wool from flowing out of the guide plate 11. When it is necessary to release the rock wool, the two telescopic cylinders 414 retract their cylinder shafts simultaneously, causing the end of the connecting arm 412 to rotate upwards, which in turn causes the pressure rod 413 to move upwards. The rock wool can then flow out to the color steel surface via the guide plate 11, driven by the rock wool conveyor belt 3.

[0047] Reference Figure 1 and Figure 2A sliding seat 421 is slidably mounted on the frame 1, and a drive unit for driving the sliding seat 421 to slide back and forth along the width direction of the rock wool is fixedly mounted on the frame 1; a cutter 422 is rotatably mounted on the sliding seat 421, and a first motor 423 is fixedly mounted on the sliding seat 421. The drive shaft end of the first motor 423 is connected to a drive gear through a coupling, and a driven gear is connected to the central shaft of the cutter 422 through a coupling. A transmission toothed belt is installed on the drive gear and the driven gear; the signal input end of the drive unit and the first motor 423 is connected to the signal output end of the detection module 43.

[0048] When cutting rock wool, the drive unit drives the sliding seat 421 and the cutter 422 mounted on the sliding seat 421 to slide along the width direction of the rock wool. At the same time, the first motor 423 drives the cutter 422 to rotate through the drive gear, transmission belt and driven gear to cut the rock wool, thus achieving the technical effect of automatic cutting of rock wool.

[0049] Referring to the figure, the drive unit includes two slide rails 12 fixedly mounted on the frame 1. Two sets of sliders 427 are fixedly mounted on the bottom of the sliding seat 421, and the two sets of sliders 427 are slidably mounted on the two slide rails 12 respectively. A rack 426 is fixedly mounted on the frame 1, and a second motor 425 is fixedly mounted on the sliding seat 421. A drive gear is mounted on the drive shaft end of the second motor 425 through a coupling, and the drive gear meshes with the rack 426. The signal input end of the second motor 425 is connected to the signal output end of the detection module 43.

[0050] The second motor 425 drives the drive gear to rotate, and the gear and rack 426 cooperate to drive the sliding seat 421 to slide along the two slide rails 12, so as to achieve the technical effect of automatically driving the cutter 422 to pass through the rock wool and cut the rock wool.

[0051] Reference Figure 1 The detection module 43 includes: an infrared transmitter 431, fixedly mounted on the frame 1; an infrared receiver, fixedly mounted on the frame 1, opposite to the infrared transmitter 431, located on both sides of the color steel conveyor belt 2, used to output a low-level signal when receiving infrared light and a high-level signal when not receiving infrared light; a microcontroller, connected to the signal output terminal of the infrared receiver, used to receive a high-level signal and output a first control signal, and receive a low-level signal and output a second control signal; the signal output terminal of the microcontroller is connected to the signal input terminals of the first motor 423, the second motor 425, and the two telescopic cylinders 414.

[0052] When the color steel conveyor belt 2 transports the color steel to a point where its front end is blocked between the infrared transmitter 431 and the infrared receiver, the infrared rays emitted by the infrared transmitter 431 cannot be received by the infrared receiver, and the infrared receiver outputs a high-level signal. The first microcontroller recognizes the high-level signal and determines that the color steel has passed the detection module 43. When the color steel has completely passed the cutting mechanism 4, the infrared rays emitted by the infrared transmitter 431 are received by the receiver, and the receiver outputs a low-level signal. The microcontroller recognizes the low-level signal and determines that the color steel has completely passed the detection module 43. It then controls the two telescopic cylinders 414 to extend the cylinder shaft to block the continuous delivery of rock wool. At the same time, it controls the first motor 423 and the second motor 425 to run in order to perform the rock wool cutting operation.

[0053] The implementation principle of a rock wool feeding and filling machine according to an embodiment of this application is as follows: During the actual production process, the coated color steel can be conveyed to the cutting mechanism 4 via the color steel conveyor belt 2. At the same time, the rock wool conveyor belt 3 conveys the rock wool material to the cutting mechanism 4. When the detection module 43 on the cutting mechanism 4 detects the front end of the color steel, the detection module 43 outputs a first control signal. After receiving the first control signal, the material feeding module 41 releases the rock wool, which is then fed onto the surface of the color steel via the rock wool conveyor belt 3. When the end of the color steel passes the detection mechanism, the detection mechanism outputs a second control signal. After receiving the second control signal, the material feeding module 41 prevents the rock wool from sliding out. At the same time, the cutting module 42 receives the second control signal and cuts the rock wool along its width, achieving the technical effect of automatic rock wool cutting. Since the conveying speed of the rock wool conveyor belt 3 and the color steel conveyor belt 2 is the same, the length of the cut rock wool can be kept consistent with the length of the color steel through the setting of the detection module 43, achieving the technical effect of automatic detection of the color steel and automatic cutting of the rock wool, which can save manpower and improve production efficiency.

[0054] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A rock wool feeding and filling machine, characterized in that, It includes a frame (1) and a color steel conveyor belt (2). A rock wool conveyor belt (3) is fixedly installed on the frame (1). The rock wool conveyor belt (3) is erected above the color steel conveyor belt (2), and the conveying speed of the rock wool conveyor belt (3) and the color steel conveyor belt (2) is the same. A cutting mechanism (4) is fixedly installed on the frame (1). The cutting mechanism (4) is located at the discharge end of the rock wool conveyor belt (3) and above the color steel conveyor belt (2). The cutting mechanism (4) includes: The material discharge module (41) is fixedly installed on the frame (1) and is used to block or release rock wool; The cutting module (42) is fixedly installed on the frame (1) and is used to cut rock wool; The detection module (43) is fixedly installed on the frame (1) and is used to detect the front end of the color steel and output a first control signal, and to detect the end of the color steel and output a second control signal. The signal input terminals of the cutting module (42) and the feeding module (41) are connected to the signal output terminal of the detection module (43). The feeding module (41) receives the first control signal and releases the rock wool, receives the second control signal and blocks the rock wool, and the cutting module (42) receives the second control signal and cuts the rock wool.

2. The rock wool feeding and filling machine according to claim 1, characterized in that, A downwardly inclined guide plate (11) is fixedly installed on the frame (1), and the guide plate (11) is located at the discharge port of the rock wool conveyor belt (3); The feeding module (41) includes two mounting brackets (411), each of which is rotatably mounted with a connecting arm (412). A pressure rod (413) is fixedly mounted on the end of each connecting arm (412) away from the two mounting brackets (411), and the pressure rod (413) is mounted above the guide plate (11). Two telescopic cylinders (414) are fixedly installed on the frame (1). The cylinder shaft ends of the two telescopic cylinders (414) are rotatably connected to the two connecting arms (412), and the signal input ends of the two telescopic cylinders (414) are connected to the signal output ends of the detection module (43).

3. A rock wool feeding and filling machine according to claim 2, characterized in that, A sliding seat (421) is slidably mounted on the frame (1), and a drive unit for driving the sliding seat (421) to slide back and forth along the width direction of the rock wool is fixedly mounted on the frame (1). A cutting tool (422) is rotatably mounted on the sliding seat (421), and a first motor (423) is fixedly mounted on the sliding seat (421). The drive shaft end of the first motor (423) is connected to a driving gear through a coupling. A driven gear is connected to the central shaft of the cutting tool (422) through a coupling. A transmission toothed belt is installed on the driving gear and the driven gear. The signal input terminal of the drive unit and the first motor (423) are connected to the signal output terminal of the detection module (43).

4. A rock wool feeding and filling machine according to claim 3, characterized in that, The drive unit includes two slide rails (12) fixedly installed on the frame (1), and two sets of sliders (427) are fixedly installed at the bottom of the sliding seat (421). The two sets of sliders (427) are respectively slidably installed on the two slide rails (12). A rack (426) is fixedly installed on the frame (1), and a second motor (425) is fixedly installed on the sliding seat (421). A drive gear is installed on the drive shaft end of the second motor (425) through a coupling, and the drive gear meshes with the rack (426). The signal input terminal of the second motor (425) is connected to the signal output terminal of the detection module (43).

5. A rock wool feeding and filling machine according to claim 4, characterized in that, The detection module (43) includes: An infrared transmitter (431) is fixedly mounted on the frame (1); The infrared receiver is fixedly installed on the frame (1), opposite to the infrared transmitter (431), and located on both sides of the color steel conveyor belt (2). It is used to output a low-level signal when receiving infrared rays and to output a high-level signal when not receiving infrared rays. A microcontroller is connected to the signal output terminal of the infrared receiver and is used to receive the high-level signal and output the first control signal, and to receive the low-level signal and output the second control signal. The signal output terminal of the microcontroller is connected to the signal input terminals of the first motor (423), the second motor (425), and the two telescopic cylinders (414).

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