Film winding equipment with anti-wrinkling function
By introducing translation components, adjustment mechanisms, and limiting mechanisms into the film winding equipment, the problems of wrinkles and space occupation during film winding are solved, and efficient and continuous film winding is achieved.
Patent Information
- Application Number
- CN202520051607.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-01-09
AI Technical Summary
Existing film winding equipment is prone to wrinkles when ensuring winding continuity, and requires a large installation space and protection from personnel impact, resulting in poor practicality.
The system employs a translation component, an adjustment mechanism, and a limiting mechanism. The translation component drives two winding mechanisms to move, the adjustment mechanism adjusts the film tension, the anti-wrinkle mechanism prevents wrinkles, and the limiting mechanism prevents film deviation.
It improves winding efficiency, avoids film wrinkles and deformation, and ensures the continuity and quality of winding.
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Figure CN223645944U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of film winding equipment, specifically a film winding equipment with anti-wrinkle function. Background Technology
[0002] Packaging films are made of polyvinyl chloride, polyethylene, polypropylene, polystyrene, and other resins. They are widely used in the food, pharmaceutical, and chemical industries. After the plastic film is blown into shape, it needs to be wound up, which requires the use of winding equipment.
[0003] A search revealed a packaging film winding device (CN215516005U), comprising a PLC controller for overall control, a rotating platform, a support base plate mounted on the rotating platform, and two sets of winding mechanisms mounted opposite each other on the support base plate. Each winding mechanism includes a first bracket, guide rollers, a second bracket, a winding motor, a telescopic drive assembly, a rotary encoder, an active rotating shaft, and a driven rotating shaft. The two winding mechanisms are switched to ensure continuous winding operations, significantly enhancing practicality compared to existing winding devices. However, this structure ensuring continuous winding requires the support base plate to rotate 180°. Firstly, it requires ample space for the winding device installation to prevent obstruction of the support base plate's rotation. Secondly, it necessitates ensuring no workers are present during rotation to avoid injury. Therefore, the structure ensuring continuous winding has poor practicality, and deviations in the rotation angle can easily lead to wrinkles during film winding.
[0004] Based on this, a film winding device with anti-wrinkle function is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content
[0005] The purpose of this invention is to provide a film winding device with anti-wrinkle function to solve the problem in the prior art where the structure for ensuring continuous winding is poor and wrinkles are easily generated during winding.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A film winding device with anti-wrinkle function includes a worktable, the top of which is respectively provided with a translation component, an adjustment mechanism, a first mounting plate and a limiting mechanism, and a winding mechanism is provided outside the translation component;
[0008] The winding mechanism includes a movable seat, a second mounting groove on one side of the top of the movable seat, a second lead screw rotatably mounted inside the second mounting groove, one end of the second lead screw passing through the movable seat and connected to a knob, a movable plate threaded to the outside of the second lead screw, a fixed plate fixedly mounted on the other side of the top of the movable seat, and rotating seats rotatably mounted on opposite sides of the movable plate and the fixed plate, a second motor connected to the input end of the rotating seats, and the second motor fixedly mounted to the fixed plate, and a winding roller between the two rotating seats.
[0009] Based on the above technical solutions, this utility model also provides the following optional technical solutions:
[0010] In one alternative: the translation component includes a first mounting slot, which is located on the top of the worktable. A first lead screw is rotatably mounted inside the first mounting slot. The input end of the first lead screw is connected to a first motor, and the first motor is fixedly mounted to the worktable. The movable seat is threadedly connected to the first lead screw.
[0011] In one alternative embodiment: the adjusting mechanism includes a fixed frame, which is symmetrically fixedly installed on the top of the workbench. A third mounting groove is provided on one side of the fixed frame, and a slider is slidably installed on one side of the fixed frame through the third mounting groove. A third lead screw is rotatably installed inside the third mounting groove. The third lead screw and the slider are connected by a thread. The input end of the third lead screw is connected to a third motor, and the third motor is fixedly installed to the fixed frame. A first pressure roller is rotatably installed on one side of the slider.
[0012] In one alternative: the top of the slider is provided with an anti-wrinkle mechanism.
[0013] In one alternative embodiment: the anti-wrinkle mechanism includes a mounting frame, which is fixedly mounted on the top of the slider. A threaded rod with a threaded connection passes through the top of the mounting frame. A crank is provided at the top of the threaded rod. A lifting frame is rotatably mounted at the bottom of the threaded rod. A first limiting rod is fixedly mounted on the top of the lifting frame, and the first limiting rod is slidably mounted to the mounting frame. A second pressure roller is rotatably mounted inside the lifting frame.
[0014] In one alternative: a guide roller is rotatably mounted on one side of the first mounting plate.
[0015] In one alternative: the limiting mechanism includes a second mounting plate, which is symmetrically and fixedly mounted on the top of the workbench. A positive and negative screw is rotatably mounted on the outer side of the second mounting plate. The input end of the positive and negative screw is connected to a fourth motor, and the fourth motor is fixedly mounted to the second mounting plate. The external threads of the positive and negative screw are symmetrically threaded to a limiting plate.
[0016] In one alternative: a second limiting rod is fixedly installed on one side of the second mounting plate, and the second limiting rod is located directly below the positive and negative screws, and the limiting plate and the second limiting rod are slidably installed.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0018] 1. This utility model can effectively drive two winding mechanisms to move together through the operation of the translation component. When one winding mechanism is winding, the other winding mechanism is located at one end of the worktable. At this time, it is convenient to unload the unwound winding mechanism, thereby greatly improving the winding efficiency.
[0019] 2. This utility model, through the setting of the adjustment mechanism, can adjust the tension of the film, avoiding the film wrinkling due to insufficient tension and the film deformation due to excessive tension. In conjunction with the anti-wrinkle mechanism, it effectively prevents wrinkles from occurring during the film winding process. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0021] Figure 2 This is a schematic diagram of the winding mechanism of this utility model.
[0022] Figure 3 This is a schematic diagram of the adjustment mechanism of this utility model.
[0023] Figure 4 This is a schematic diagram of the limiting mechanism of this utility model.
[0024] Figure reference numerals: 1. Worktable; 2. First mounting slot; 3. First lead screw; 4. First motor; 5. Winding mechanism; 501. Moving seat; 502. Second mounting slot; 503. Second lead screw; 504. Knob; 505. Moving plate; 506. Fixed plate; 507. Rotating seat; 508. Second motor; 509. Winding roller; 6. Adjusting mechanism; 601. Fixed frame; 602. Third mounting slot; 603. Slider; 6 04. Third lead screw; 605. Third motor; 606. First pressure roller; 7. Anti-wrinkle mechanism; 701. Mounting frame; 702. Threaded rod; 703. Handle; 704. Lifting frame; 705. First limit rod; 706. Second pressure roller; 8. First mounting plate; 9. Limiting mechanism; 901. Second mounting plate; 902. Positive and negative lead screws; 903. Fourth motor; 904. Second limit rod; 905. Limiting plate; 10. Guide roller. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0026] In one embodiment, such as Figures 1-4 As shown, a film winding device with anti-wrinkle function includes a worktable 1. The top of the worktable 1 is respectively provided with a translation component, an adjustment mechanism 6, a first mounting plate 8 and a limiting mechanism 9. The outside of the translation component is provided with a winding mechanism 5.
[0027] The winding mechanism 5 includes a movable seat 501. A second mounting groove 502 is provided on one side of the top of the movable seat 501. A second lead screw 503 is rotatably mounted inside the second mounting groove 502. One end of the second lead screw 503 passes through the movable seat 501 and is connected to a knob 504. A movable plate 505 is threadedly connected to the outside of the second lead screw 503. A fixed plate 506 is fixedly mounted on the other side of the top of the movable seat 501. Rotary seats 507 are rotatably mounted on opposite sides of the movable plate 505 and the fixed plate 506. A second motor 508 is connected to the input end of the rotary seat 507. The second motor 508 is fixedly mounted to the fixed plate 506. A winding roller 509 is provided between the two rotary seats 507.
[0028] In this embodiment, the translation component can effectively drive the two winding mechanisms 5 to move together. When one winding mechanism 5 is winding, the other winding mechanism 5 is located at one end of the worktable 1. This facilitates the unwinding operation of the unwound winding mechanism 5, thereby greatly improving the winding efficiency. Different lengths of winding rollers 509 are used according to the winding requirements of different widths of film. When installing the winding roller 509, one end of the winding roller 509 is engaged with the rotating seat 507 connected to the second motor 508. Then, the knob 504 is rotated, which drives the second lead screw 503 to rotate. The rotation of the second lead screw 503 changes the position of the moving plate 505, so that the rotating seat 507 installed with the moving plate 505 is engaged with the other end of the winding roller 509. This structure is simple and easy to adjust and install according to the length of the winding roller 509. At the same time, it is convenient to disassemble the winding roller 509 after it has been wound up.
[0029] In one embodiment, such as Figure 1 As shown, the translation component includes a first mounting slot 2, which is located on the top of the worktable 1. A first lead screw 3 is rotatably mounted inside the first mounting slot 2. The input end of the first lead screw 3 is connected to a first motor 4, and the first motor 4 is fixedly mounted to the worktable 1. The moving seat 501 is threadedly connected to the first lead screw 3. The first motor 4 drives the first lead screw 3 to rotate, and the rotation of the first lead screw 3 effectively drives the two winding mechanisms 5 to move together.
[0030] In one embodiment, such as Figure 3 As shown, the adjustment mechanism 6 includes a fixed frame 601, which is symmetrically fixedly installed on the top of the workbench 1. A third mounting groove 602 is provided on one side of the fixed frame 601. A slider 603 is slidably mounted on one side of the fixed frame 601 through the third mounting groove 602. A third lead screw 604 is rotatably mounted inside the third mounting groove 602. The third lead screw 604 and the slider 603 are connected by a thread. A third motor 605 is connected to the input end of the third lead screw 604, and the third motor 605 is fixedly connected to the fixed frame 601. The slider 603 is rotatably mounted on one side with a first pressure roller 606. A third motor 605 drives a third lead screw 604 to rotate, which in turn moves the slider 603 up and down, thereby changing the height of the first pressure roller 606. When the film tension decreases, the first pressure roller 606 moves upward to effectively increase the tension. When the film tension is high, the first pressure roller 606 moves downward to reduce the film tension. This avoids film wrinkles due to insufficient tension and film deformation due to excessive tension, thus improving the quality of film winding.
[0031] In one embodiment, such as Figure 3 As shown, the top of the slider 603 is provided with an anti-wrinkle mechanism 7. The anti-wrinkle mechanism 7 effectively flattens the film, avoids wrinkles during film winding, and improves the quality of film winding.
[0032] In one embodiment, such as Figure 3 As shown, the anti-wrinkle mechanism 7 includes a mounting frame 701, which is fixedly mounted on the top of the slider 603. A threaded rod 702 with a threaded connection passes through the top of the mounting frame 701. A crank 703 is provided at the top of the threaded rod 702. A lifting frame 704 is rotatably mounted at the bottom of the threaded rod 702. A first limiting rod 705 is fixedly mounted at the top of the lifting frame 704, and the first limiting rod 705 is slidably mounted to the mounting frame 701. A second pressure roller 706 is rotatably mounted inside the lifting frame 704. By turning the crank 703, the threaded rod 702 is driven to rotate. The rotation of the threaded rod 702 drives the lifting frame 704 to move up and down, thereby changing the position of the second pressure roller 706. This allows the film to pass between the second pressure roller 706 and the first pressure roller 606, flattening the film. This structure is simple and easy to adjust according to the thickness of the film.
[0033] In one embodiment, such as Figure 1 As shown, a guide roller 10 is rotatably mounted on one side of the first mounting plate 8. The film passes under the guide roller 10, and the cooperation between the guide roller 10 and the adjustment mechanism 6 effectively adjusts the tension of the film.
[0034] In one embodiment, such as Figure 4 As shown, the limiting mechanism 9 includes a second mounting plate 901, which is symmetrically and fixedly mounted on the top of the workbench 1. A positive and negative screw 902 is rotatably mounted on the outer side of the second mounting plate 901. The input end of the positive and negative screw 902 is connected to a fourth motor 903, and the fourth motor 903 is fixedly mounted to the second mounting plate 901. The positive and negative screw 902 is symmetrically threaded with limiting plates 905. The operation of the fourth motor 903 drives the positive and negative screw 902 to rotate. The rotation of the positive and negative screw 902 drives the two limiting plates 905 to move together, which is convenient for adjustment according to the width of the film. This allows the two limiting plates 905 to fit against the two sides of the film, thus limiting the film and preventing it from shifting during the winding process.
[0035] In one embodiment, such as Figure 4 As shown, a second limiting rod 904 is fixedly installed on one side of the second mounting plate 901, and the second limiting rod 904 is located directly below the positive and negative screws 902. The limiting plate 905 and the second limiting rod 904 are slidably installed. The setting of the second limiting rod 904 improves the stability of the movement of the limiting plate 905, thereby improving the limiting effect.
[0036] The above embodiment discloses a film winding device with anti-wrinkle function. A first motor 4 drives a first lead screw 3 to rotate, which effectively moves two winding mechanisms 5 together. When one winding mechanism 5 is winding, the other winding mechanism 5 is located at one end of the worktable 1, facilitating the unwinding operation of the unwound winding mechanism 5, thus greatly improving winding efficiency. Different lengths of winding rollers 509 are used according to the winding requirements of films of different widths. When installing the winding rollers 509, one end of the winding roller 509 engages with the rotating seat 507 connected to the second motor 508. Then, rotating the knob 504 drives the second lead screw 503 to rotate, which in turn changes the position of the moving plate 505. The position of the rotating seat 507, which is mounted on the moving plate 505, engages with the other end of the take-up roller 509. The third motor 605 drives the third lead screw 604 to rotate, which in turn drives the slider 603 to move up and down, thereby changing the height of the first pressure roller 606. When the film tension decreases, the first pressure roller 606 moves upward to effectively increase the tension. When the film tension is high, the first pressure roller 606 moves downward to reduce the film tension. By turning the rocker handle 703, the threaded rod 702 is driven to rotate, which in turn drives the lifting frame 704 to move up and down, thereby changing the position of the second pressure roller 706. This allows the film to pass between the second pressure roller 706 and the first pressure roller 606, thus flattening the film.
[0037] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A film winding device with anti-wrinkle function, comprising a worktable (1), wherein the top of the worktable (1) is respectively provided with a translation component, an adjustment mechanism (6), a first mounting plate (8) and a limiting mechanism (9), and a winding mechanism (5) is provided outside the translation component; Its features are, The winding mechanism (5) includes a movable seat (501). A second mounting groove (502) is provided on one side of the top of the movable seat (501). A second lead screw (503) is rotatably installed inside the second mounting groove (502). One end of the second lead screw (503) passes through the movable seat (501) and is connected to a knob (504). A movable plate (505) is threaded to the outside of the second lead screw (503). A fixed plate (506) is fixedly installed on the other side of the top of the movable seat (501). Rotary seats (507) are rotatably installed on opposite sides of the movable plate (505) and the fixed plate (506). A second motor (508) is connected to the input end of the rotary seat (507). The second motor (508) is fixedly installed with the fixed plate (506). A winding roller (509) is provided between the two rotary seats (507).
2. The film winding device with anti-wrinkle function according to claim 1, characterized in that, The translation component includes a first mounting slot (2), which is located on the top of the workbench (1). A first lead screw (3) is rotatably mounted inside the first mounting slot (2). The input end of the first lead screw (3) is connected to a first motor (4), and the first motor (4) is fixedly mounted to the workbench (1). The moving seat (501) is threadedly connected to the first lead screw (3).
3. The film winding device with anti-wrinkle function according to claim 1, characterized in that, The adjustment mechanism (6) includes a fixed frame (601), which is symmetrically fixedly installed on the top of the workbench (1). A third mounting groove (602) is provided on one side of the fixed frame (601). A slider (603) is slidably installed on one side of the fixed frame (601) through the third mounting groove (602). A third lead screw (604) is rotatably installed inside the third mounting groove (602). The third lead screw (604) and the slider (603) are connected by a thread. A third motor (605) is connected to the input end of the third lead screw (604), and the third motor (605) is fixedly installed with the fixed frame (601). A first pressure roller (606) is rotatably installed on one side of the slider (603).
4. A film winding device with anti-wrinkle function according to claim 3, characterized in that, The top of the slider (603) is provided with an anti-wrinkle mechanism (7).
5. A film winding device with anti-wrinkle function according to claim 4, characterized in that, The anti-wrinkle mechanism (7) includes a mounting frame (701), which is fixedly mounted on the top of the slider (603). A threaded rod (702) with a threaded connection passes through the top of the mounting frame (701). A crank (703) is provided at the top of the threaded rod (702). A lifting frame (704) is rotatably mounted at the bottom of the threaded rod (702). A first limiting rod (705) is fixedly mounted on the top of the lifting frame (704), and the first limiting rod (705) is slidably mounted with the mounting frame (701). A second pressure roller (706) is rotatably mounted inside the lifting frame (704).
6. A film winding device with anti-wrinkle function according to claim 1, characterized in that, A guide roller (10) is rotatably mounted on one side of the first mounting plate (8).
7. A film winding device with anti-wrinkle function according to claim 1, characterized in that, The limiting mechanism (9) includes a second mounting plate (901), which is symmetrically and fixedly mounted on the top of the workbench (1). A positive and negative screw (902) is rotatably mounted on the outer side of the second mounting plate (901). The input end of the positive and negative screw (902) is connected to a fourth motor (903), and the fourth motor (903) is fixedly mounted to the second mounting plate (901). A limiting plate (905) is symmetrically threaded to the outer side of the positive and negative screw (902).
8. A film winding device with anti-wrinkle function according to claim 7, characterized in that, A second limiting rod (904) is fixedly installed on one side of the second mounting plate (901), and the second limiting rod (904) is located directly below the positive and negative screws (902). The limiting plate (905) and the second limiting rod (904) are slidably installed together.
Citation Information
Patent Citations
Packaging film winding equipment
CN215516005U