Water injection and pressure maintaining testing mechanism for membrane product

Abstract

The utility model discloses a water injection and pressure maintaining testing mechanism for a film product. The water injection and pressure maintaining testing mechanism comprises a water injection testing mechanism and a water pressure maintaining mechanism, the water pressure maintaining mechanism is used for bringing water pressure to the water injection testing mechanism and displaying a pressure value through a water pressure gauge, the water injection testing mechanism is used for automatically pressing and sealing a jig on which a product is placed through a pressing and sealing structure, the pressing and sealing structure comprises a pipeline plate and a sealing plate, the sealing plate is fixedly installed on the pipeline plate, and the jig is installed on the sealing plate; a plurality of product containing grooves are formed in the jig, a water inlet and a water outlet are formed in the pipeline plate, and the pipeline plate is communicated with a water inlet of the water pressure maintaining mechanism and a water outlet of the valve body through the water inlet and the water outlet respectively. A full-automatic detection mechanism is adopted, automatic water injection and automatic pressure maintaining are achieved, leakage detection is conducted through the mechanism, the product quality is guaranteed, the production efficiency is high, the automation degree is high, and manual labor is saved.

Description

Technical Field

[0001] This utility model relates to the field of membrane product sealing performance testing technology, and in particular to a water injection and pressure holding test mechanism for membrane products. Background Technology

[0002] Membrane product sealing performance testing is a crucial step in verifying product quality. Currently, membrane product sealing performance testing relies entirely on manual inspection, which is costly, inefficient, unstable, lacks automation, and consumes a large amount of manual labor. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model designs a water injection and pressure holding test mechanism for membrane products.

[0004] The present invention adopts the following technical solution:

[0005] A water injection and pressure holding test mechanism for membrane products includes a water injection test mechanism and a water pressure holding mechanism;

[0006] The water pressure maintaining mechanism includes a pipeline filter valve body, a pressure sensor installed inside the pipeline filter valve body, the pressure sensor being connected to a water pressure gauge, and a valve body inlet, a valve body outlet, and an air inlet on the pipeline filter valve body.

[0007] The water injection testing mechanism includes a fixed plate with multiple guide rods mounted on it via linear bearings. A clamping sealing structure is fixedly mounted on each guide rod. A clamping cylinder is mounted on the fixed plate, and its output end is fixedly connected to the clamping sealing structure, enabling its lifting and lowering. The clamping sealing structure includes a pipe plate and a sealing plate. The sealing plate is fixedly mounted on the pipe plate, and a fixture is mounted on the sealing plate. The fixture has multiple product placement slots. The pipe plate has an inlet and an outlet, which are connected to the valve body inlet and outlet, respectively. Guide rails are provided on both sides of the fixed plate, and clamping plates that move horizontally along the guide rails are fixedly mounted on them. The horizontal movement of the clamping plates is driven by a translation cylinder, and the clamping plates are used to cooperate with the fixture to clamp and seal.

[0008] Preferably, a wastewater tray is provided outside the sealing plate on the pipe plate, and a wastewater discharge port is provided on the wastewater tray.

[0009] Preferably, a Z-axis buffer is provided on the fixed plate below the pipe plate.

[0010] Preferably, X-axis buffers are provided on both sides of the guide rail.

[0011] Preferably, the sealing plate is equipped with a fixture positioning pin, and the fixture is provided with a corresponding fixture positioning hole for positioning and installing the fixture.

[0012] Preferably, the fixture is equipped with pressure plate positioning pins at the four corners, and the pressure plate is equipped with corresponding pressure plate positioning holes for positioning and pressing down in conjunction with the pressure plate.

[0013] Preferably, the pipeline filter valve body is a 304 pipeline filter valve body.

[0014] Preferably, the water pressure gauge is fixedly installed at the bottom of the fixing plate by a water pressure gauge bracket.

[0015] Preferably, the pipeline filter valve body is provided with a valve body fixing ring, and the pipeline filter valve body is fixedly installed at the bottom of the fixing plate by the valve body fixing ring.

[0016] The beneficial effects of this utility model are: This utility model designs a water injection and pressure holding test mechanism for membrane products. It adopts a fully automatic detection mechanism, automatically injects water and automatically holds pressure. Leakage detection is performed through this mechanism to ensure product quality, with high production efficiency, high degree of automation, and saving manual labor. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of a water injection testing mechanism in this utility model;

[0018] Figure 2 This is a schematic diagram of a water pressure maintaining mechanism in this utility model;

[0019] In the diagram: 1.1 Clamping cylinder, 1.2 Z-axis buffer, 1.3 Water inlet, 1.4 Guide rail, 1.5 Fixing plate, 1.6 Clamping plate, 1.7 X-axis buffer, 1.8 Translation cylinder, 1.9 Wastewater outlet, 1.10 Water outlet, 1.11 Pressure plate positioning pin, 1.12 Fixture positioning pin, 1.13 Fixture, 1.14 Wastewater tray, 1.15 Product, 1.16 Sealing plate, 1.17 Pipe plate, 1.18 Guide rod, 1.19 Linear bearing, 2.1 Water pressure gauge, 2.2 Air inlet, 2.3 Water pressure gauge bracket, 2.4 Valve body inlet, 2.5 304 pipe filter valve body, 2.6 Valve body fixing ring, 2.7 Valve body outlet, 2.8 Pressure sensor. Detailed Implementation

[0020] The technical solution of this utility model will be further described in detail below through specific embodiments and with reference to the accompanying drawings:

[0021] Example: Figure 1 and Figure 2 As shown, a water injection and pressure holding test mechanism for a membrane product includes a water injection test mechanism and a water pressure holding mechanism.

[0022] The water pressure maintaining mechanism includes a pipeline filter valve body, a pressure sensor 2.8 installed inside the pipeline filter valve body, the pressure sensor being connected to a water pressure gauge 2.1, and the pipeline filter valve body being provided with a valve body inlet 2.4, a valve body outlet 2.7, and an air inlet 2.2;

[0023] The water injection testing mechanism includes a fixed plate 1.5, on which four guide rods 1.18 are mounted via linear bearings 1.19. A pressure sealing structure is fixedly mounted on the four guide rods. A pressure cylinder 1.1 is mounted on the fixed plate, and the output end of the pressure cylinder is fixedly connected to the pressure sealing structure to realize the lifting and lowering of the pressure sealing structure. The pressure sealing structure includes a pipe plate 1.17 and a sealing plate 1.16. A sealing plate is fixedly mounted on the pipe plate, and a fixture 1.13 is mounted on the sealing plate. The fixture is provided with multiple product placement slots. The pipe plate is provided with an inlet 1.3 and an outlet 1.10, which are connected to the valve body inlet and outlet, respectively. Guide rails 1.4 are provided on both sides of the fixed plate, and a pressure plate 1.6 is fixedly mounted on the guide rail and moves horizontally along the guide rail. The horizontal movement of the pressure plate is driven by a translation cylinder 1.8. The pressure plate is used to cooperate with the fixture to press and seal.

[0024] A wastewater tray 1.14 is installed outside the sealing plate on the pipe plate, and a wastewater discharge port 1.9 is opened on the wastewater tray. A Z-axis buffer 1.2 is installed on the fixed plate below the pipe plate. X-axis buffers 1.7 are installed on both sides of the guide rail.

[0025] The sealing plate is equipped with a fixture positioning pin 1.12, and the fixture is equipped with a corresponding fixture positioning hole for positioning and installing the fixture.

[0026] The fixture is equipped with pressure plate positioning pins 1.11 at the four corners, and the clamping plate is equipped with corresponding pressure plate positioning holes for positioning and pressing down with the clamping plate.

[0027] The pipeline filter valve body is made of 304 stainless steel. The water pressure gauge is fixedly mounted on the bottom of the mounting plate via the water pressure gauge bracket. A valve body fixing ring is provided on the pipeline filter valve body, and the valve body is fixedly mounted on the bottom of the mounting plate via the valve body fixing ring.

[0028] In use, water enters the 304 pipe filter valve body through the inlet. After a certain amount of water is stored, air enters through the air inlet to pressurize the water to a suitable pressure. The water pressure is controlled by a pressure sensor, and the pressure gauge displays the water pressure to ensure that the water in the 304 pipe filter valve body maintains a suitable pressure. When the fixture filled with products is placed on the water injection testing mechanism and positioned by the fixture positioning pin, the translation cylinder extends, driving the clamping plate to move above the fixture. The clamping cylinder extends, driving the entire mechanism to rise, and the clamping plate positioning pin enters the clamping plate, while product 1.15 is pressed onto the clamping plate. Water at a suitable pressure enters the pipe plate through the inlet, then enters the product through the sealing plate, etc. After testing the product for a suitable time, the water flows back to the 304 pipe filter valve body through the outlet. Water overflowing from unqualified products during the test is discharged from the wastewater outlet. After the test, the clamping cylinder retracts to drive the entire mechanism to reset, and the translation cylinder retracts to drive the clamping plate to reset.

[0029] The embodiments described above are merely preferred solutions of this utility model and are not intended to limit this utility model in any way. Other variations and modifications are possible without departing from the technical solutions described in the claims.

Claims

1. A water injection and pressure holding test mechanism for membrane products, characterized in that, It includes a water injection testing mechanism and a water pressure holding mechanism; The water pressure maintaining mechanism includes a pipeline filter valve body, a pressure sensor installed inside the pipeline filter valve body, the pressure sensor being connected to a water pressure gauge, and a valve body inlet, a valve body outlet, and an air inlet on the pipeline filter valve body. The water injection testing mechanism includes a fixed plate with multiple guide rods mounted on it via linear bearings. A clamping sealing structure is fixedly mounted on each guide rod. A clamping cylinder is mounted on the fixed plate, and its output end is fixedly connected to the clamping sealing structure, enabling its lifting and lowering. The clamping sealing structure includes a pipe plate and a sealing plate. The sealing plate is fixedly mounted on the pipe plate, and a fixture is mounted on the sealing plate. The fixture has multiple product placement slots. The pipe plate has an inlet and an outlet, which are connected to the valve body inlet and outlet, respectively. Guide rails are provided on both sides of the fixed plate, and clamping plates that move horizontally along the guide rails are fixedly mounted on them. The horizontal movement of the clamping plates is driven by a translation cylinder, and the clamping plates are used to cooperate with the fixture to clamp and seal.

2. The water injection and pressure holding test mechanism for membrane products according to claim 1, characterized in that, A wastewater tray is provided outside the sealing plate on the pipe plate, and a wastewater discharge port is provided on the wastewater tray.

3. The water injection and pressure holding test mechanism for a membrane product according to claim 1, characterized in that, A Z-axis buffer is provided on the fixed plate below the pipe plate.

4. The water injection and pressure holding test mechanism for a membrane product according to claim 1, characterized in that, An X-axis buffer is provided on each side of the guide rail.

5. The water injection and pressure holding test mechanism for a membrane product according to claim 1, characterized in that, The sealing plate is equipped with a fixture positioning pin, and the fixture is provided with a corresponding fixture positioning hole for positioning and installing the fixture.

6. The water injection and pressure holding test mechanism for a membrane product according to claim 1, characterized in that, The fixture is equipped with pressure plate positioning pins at the four corners, and the pressure plate is equipped with corresponding pressure plate positioning holes for positioning and pressing down in conjunction with the pressure plate.

7. The water injection and pressure holding test mechanism for a membrane product according to claim 1, characterized in that, The pipeline filter valve body is a 304 pipeline filter valve body.

8. The water injection and pressure holding test mechanism for a membrane product according to claim 1, characterized in that, The water pressure gauge is fixedly installed at the bottom of the fixed plate by a water pressure gauge bracket.

9. The water injection and pressure holding test mechanism for a membrane product according to claim 1, characterized in that, The pipeline filter valve body is provided with a valve body fixing ring, and the pipeline filter valve body is fixedly installed at the bottom of the fixing plate through the valve body fixing ring.

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