Electric vehicle charger detector

By designing an electric vehicle charger tester with an automatic clamping and sliding mechanism, the problem of plug wear caused by manual plugging and unplugging has been solved, enabling high-quality production and high sales volume of chargers.

CN223650635UActive Publication Date: 2025-12-09ZHEJIANG HONGFAN ELECTRICAL TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422007066.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-12-09
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

During the plug-in/plug-out test of existing electric vehicle charger testers, manual plugging and unplugging by personnel may cause wear and damage to the charger plug, affecting the quality and sales of electric vehicle chargers.

Method used

An electric vehicle charger tester was designed, which employs a clamping mechanism and a sliding mechanism. The clamping mechanism automatically clamps the charger plug, while the sliding mechanism enables plugging and unplugging, thus avoiding wear and tear caused by manual operation.

Benefits of technology

Effectively protects the charger plug, preventing wear and damage, and improves the quality and sales of electric vehicle chargers.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223650635U_ABST
    Figure CN223650635U_ABST
Patent Text Reader

Abstract

The utility model provides an electric vehicle charger detector, which belongs to the technical field of charger detection and comprises a detector. The bottom plate is fixedly connected to the lower end of the detector; the two sliding rods are fixedly connected to one side end of the detector; the fixing frame is slidably connected to the circumferential surfaces of the two sliding rods. The first air pressure rod is fixedly connected into the fixing frame, and the sliding block drives the clamped electric vehicle charger plug to slide on the circumferential surfaces of the threaded rod and the limiting rod through the connecting rod to achieve automatic plugging and unplugging. A first limiting plate and a second limiting plate limit the sliding block, so that the charger plug cannot be abraded and damaged due to excessive movement of the sliding block in the sliding process, and the problem that the quality of an electric vehicle charger is affected due to the fact that the charger plug is possibly abraded and damaged due to excessive force when a person performs manual plugging and unplugging is solved; therefore, the sales volume of electric vehicle chargers is influenced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of electric vehicle charger testing technology, and specifically relates to an electric vehicle charger tester. Background Technology

[0002] Electric vehicles have become one of our daily modes of transportation. In order for electric vehicles to function properly, the plug of the electric vehicle charger needs to be tested during the production process to verify whether the charger meets quality standards.

[0003] Existing electric vehicle charger testing equipment requires manual plugging and unplugging during the plugging and unplugging test. This manual plugging and unplugging may cause wear and damage to the charger plug due to excessive force, affecting the quality of the electric vehicle chargers produced and thus affecting their sales. Utility Model Content

[0004] The purpose of this invention is to provide an electric vehicle charger tester, which aims to solve the problem that in the prior art, when personnel manually plug and unplug the charger, excessive force may be used, causing wear and damage to the charger plug, affecting the quality of the produced electric vehicle chargers, and thus affecting the sales of electric vehicle chargers.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] Detector;

[0007] The clamping mechanism includes a base plate, sliding rods, a fixed frame, a first pneumatic rod, a first bolt, an annular clamping block, a second bolt, and a rubber block. Two sliding rods, annular clamping blocks, second bolts, and rubber blocks are provided. The base plate is fixedly connected to the lower end of the detector. Both sliding rods are fixedly connected to one side of the detector. The fixed frame is slidably connected to the circumferential surfaces of the two sliding rods. The first pneumatic rod is fixedly connected inside the fixed frame. The first bolt is threadedly connected to the extended end of the first pneumatic rod. Both annular clamping blocks are fitted onto the circumferential surface of the first bolt. Two second bolts are threadedly connected inside the fixed frame. Both annular clamping blocks are fitted onto the circumferential surfaces of the two second bolts. Two rubber blocks are fixedly connected to one side of the two annular clamping blocks.

[0008] A sliding mechanism is provided at the upper end of the base plate to drive the clamping mechanism to slide.

[0009] In a preferred embodiment of this utility model, the sliding mechanism includes a connecting rod, a slider, a first limiting plate, a threaded rod, a limiting rod, a motor, and a second limiting plate. Two connecting rods are provided, both fixedly connected to the lower end of the fixed frame. The slider is fixedly connected to the adjacent ends of the two connecting rods. The first limiting plate is fixedly connected to one side of the detector. The second limiting plate is fixedly connected to the upper end of the base plate. The motor is fixedly connected to one side of the second limiting plate. The threaded rod is fixedly connected to the motor output shaft. The threaded rod is fixedly connected to the adjacent ends of the first and second limiting plates. The limiting rod is fixedly connected to the adjacent ends of the first and second limiting plates.

[0010] In a preferred embodiment of this utility model, a fixing block is fixedly connected to the upper end of the base plate, a placement plate is fixedly connected to the upper end of the fixing block, a partition is fixedly connected to the upper end of the placement plate, a second pneumatic rod is fixedly connected to one side of the partition, and a circular rubber block is fixedly connected to one side of the second pneumatic rod.

[0011] As a preferred embodiment of this utility model, a cooling fan is fixedly connected to one side of the detector, and the outer frame of the cooling fan is made of insulating plastic.

[0012] As a preferred embodiment of this utility model, a baffle is fixedly connected to one end of the detector, and the baffle is made of stainless steel.

[0013] As a preferred embodiment of this utility model, the outer shell of the detector is made of insulating plastic.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. In this solution, the operator inserts the charger plug into the groove of the rubber block. The tension causes the annular clamp to slide on the circumferential surface of the first bolt, clamping the electric vehicle charger plug. The second bolt limits the annular slider to prevent the entire device from shaking. The friction of the rubber block prevents the electric vehicle charger plug from falling off and provides protection. The operator starts the motor, and the slider, through the connecting rod, drives the clamped electric vehicle charger plug to slide on the circumferential surface of the threaded rod and the limiting rod, achieving automatic insertion and removal. The first and second limiting plates limit the slider to prevent wear and damage to the charger plug caused by excessive movement of the slider during sliding. This solves the problem that manual insertion and removal may cause wear and damage to the charger plug due to excessive force, thus affecting the quality and sales of the electric vehicle charger.

[0016] 2. In this solution, the electric vehicle charger is placed on the surface of the placement plate on the upper end of the fixed block by the personnel using this device. The second pneumatic rod drives the circular rubber block to push the electric vehicle charger against one side of the partition, which can fix the electric vehicle charger on the surface of the placement plate, thereby solving the problem of wear and tear caused by the charger falling due to improper operation by the personnel. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0018] Figure 1 This is a front perspective view of the present invention;

[0019] Figure 2 This is a first sectional view of the present invention;

[0020] Figure 3 This is a second sectional view of the present invention;

[0021] Figure 4 This is the third sectional view of the present invention.

[0022] In the diagram: 1. Detector; 2. Base plate; 3. Sliding rod; 4. Fixing frame; 5. First pneumatic rod; 6. First bolt; 7. Annular clamping block; 8. Second bolt; 9. Rubber block; 10. Connecting rod; 11. Sliding block; 12. First limiting plate; 13. Threaded rod; 14. Limiting rod; 15. Motor; 16. Second limiting plate; 17. Fixing block; 18. Placement plate; 19. Partition plate; 20. Second pneumatic rod; 21. Circular rubber block; 22. Cooling fan; 23. Baffle. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1

[0025] Please see Figures 1-4 The present invention provides the following technical solution:

[0026] Detector 1;

[0027] The clamping mechanism includes a base plate 2, a sliding rod 3, a fixed frame 4, a first pneumatic rod 5, a first bolt 6, an annular clamping block 7, a second bolt 8, and a rubber block 9. There are two sliding rods 3, annular clamping blocks 7, second bolts 8, and rubber blocks 9. The base plate 2 is fixedly connected to the lower end of the detector 1. Both sliding rods 3 are fixedly connected to one side of the detector 1. The fixed frame 4 is slidably connected to the circumferential surface of the two sliding rods 3. The first pneumatic rod 5 is fixedly connected inside the fixed frame 4. The first bolt 6 is threadedly connected to the extended end of the first pneumatic rod 5. Both annular clamping blocks 7 are sleeved on the circumferential surface of the first bolt 6. Both second bolts 8 are threadedly connected inside the fixed frame 4. Both annular clamping blocks 7 are sleeved on the circumferential surface of the two second bolts 8. Both rubber blocks 9 are fixedly connected to one side of the two annular clamping blocks 7.

[0028] A sliding mechanism is located at the upper end of the base plate 2 to drive the clamping mechanism to slide.

[0029] In a specific embodiment of this utility model, the testing instrument 1 is used to test the quality of the electric vehicle charger at the time of manufacture. The base plate 2 provides installation space for other devices. Two sliding rods 3 are provided to provide sliding tracks for the fixing frame 4. The fixing frame 4 is used to fix the clamping device. Two threaded holes are opened in the fixing frame 4. Two second bolts 8 are provided and are threaded into the two threaded holes respectively. The first pneumatic rod 5 can realize the opening and closing of the annular slider 7 by adjustment. The extended end of the first pneumatic rod 5 has a threaded hole for threaded connection of the first bolt 6. The first bolt 6 serves as the rotation axis of the annular clamping block 7. The annular clamping block 7 is provided with... There are two clamps, which are opened and closed by the first pneumatic rod 5 to clamp the rear end of the plug of the electric vehicle charger. There are two second bolts 8 to provide a rotation fulcrum for the annular clamp and limit the annular clamp. The first bolt 6 and the second bolt 8 are designed with threads on the front end of the screw. The sliding surface of the annular clamp 7 is smooth. There are two rubber blocks 9, and the grooves in them match the shape of the plug of the manufactured electric vehicle charger to increase the friction and protection during clamping and avoid damage to the surface of the electric vehicle charger. The sliding mechanism is set at the upper end of the base plate 2 to drive the clamping mechanism to slide.

[0030] Please refer to the details. Figures 1-4The sliding mechanism includes a connecting rod 10, a slider 11, a first limiting plate 12, a threaded rod 13, a limiting rod 14, a motor 15, and a second limiting plate 16. There are two connecting rods 10, both of which are fixedly connected to the lower end of the fixed frame 4. The slider 11 is fixedly connected to the near ends of the two connecting rods 10. The first limiting plate 12 is fixedly connected to one side of the detector 1. The second limiting plate 16 is fixedly connected to the upper end of the base plate 2. The motor 15 is fixedly connected to one side of the second limiting plate 16. The threaded rod 13 is fixedly connected to the output shaft of the motor 15 and is fixedly connected to the near ends of the first limiting plate 12 and the second limiting plate 16. The limiting rod 14 is fixedly connected to the near ends of the first limiting plate 12 and the second limiting plate 16.

[0031] In this embodiment: there are two connecting rods 10, which can connect the clamping mechanism to the device below. The slider 11 has a sliding nut, which can drive the clamping mechanism to slide on the circumferential surface of the threaded rod 13 and the limiting rod 14. The function of the first limiting plate 12 and the second limiting plate 16 is to prevent the slider 11 from moving excessively and damaging the equipment during the sliding process. The motor 15 provides power to the threaded rod 13, and the threaded rod 13 provides a sliding track for the slider 11. The limiting rod 14 limits the slider 11 to prevent the slider 11 from rotating during the sliding process.

[0032] Please refer to the details. Figures 1-4 A fixing block 17 is fixedly connected to the upper end of the base plate 2, and a placement plate 18 is fixedly connected to the upper end of the base plate 2. A partition 19 is fixedly connected to the upper end of the placement plate 18. A second pneumatic rod 20 is fixedly connected to one side of the partition 19. A circular rubber block 21 is fixedly connected to one side of the second pneumatic rod 20.

[0033] In this embodiment: two fixing blocks 17 are provided for fixing the placement plate 18. The placement plate 18 is used to place the electric vehicle charger. Two partitions 19 are provided to prevent the electric vehicle charger from falling. The second pneumatic rod 20 is used to drive the circular rubber block 21 to firmly push the electric vehicle charger against one side of the partition 19. The circular rubber block 21 can prevent the pneumatic rod from causing wear to the electric vehicle charger during the pushing process.

[0034] Please refer to the details. Figures 1-4 A cooling fan 22 is fixedly connected to one side of the detector 1. The outer frame of the cooling fan 22 is made of insulating plastic.

[0035] In this embodiment, the cooling fan 22 can dissipate heat from the detector 1 to prevent damage to the detector due to overheating. The outer frame of the cooling fan 22 is made of insulating plastic, which can effectively isolate current conduction and improve electrical safety during use. It has good temperature resistance and durability, and can maintain structural stability and not deform even during continuous heat dissipation.

[0036] Please refer to the details. Figures 1-4 One end of the detector 1 is fixedly connected to a baffle 23, which is made of stainless steel.

[0037] In this embodiment, the baffle 23 provides protection for the two mechanisms of the device, thereby effectively avoiding potential injury risks and equipment damage. Furthermore, the baffle 23 is made of stainless steel. Stainless steel, with its excellent corrosion resistance, high strength, and easy-to-clean properties, ensures that the baffle is not prone to rusting or deformation during long-term use, maintaining a good appearance and structural stability.

[0038] Please refer to the details. Figures 1-4 The outer casing of detector 1 is made of insulating plastic.

[0039] In this embodiment, the outer shell of the detector 1 is made of insulating plastic, which can effectively isolate the current conduction of the detector itself and improve electrical safety during use.

[0040] The working principle and usage process of this utility model are as follows: The operator places the electric vehicle charger on the surface of the placement plate 18 on the upper end of the fixed block 17. The second pneumatic rod 20 drives the circular rubber block 21 to press the electric vehicle charger against one side of the partition plate 19. Then, the operator inserts the charger plug into the groove opened in the rubber block 9. The stretching height causes the annular clamping block 7 to slide on the circumferential surface of the first bolt 6, clamping the electric vehicle charger plug. The second bolt 8 limits the annular slider 7 to prevent the entire device from shaking. The friction of the rubber block 9 prevents the electric vehicle charger plug from easily falling off and provides protection. The operator starts the motor 15, and the slider 11, through the connecting rod 10, drives the clamped electric vehicle charger plug to slide on the circumferential surface of the threaded rod 13 and the limiting rod 14, achieving automatic insertion and removal. The first limiting plate 12 and the second limiting plate 16 limit the slider 11 to prevent wear and damage to the charger plug caused by excessive movement of the slider 11 during sliding.

[0041] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An electric vehicle charger tester, characterized in that, include: Detector (1); The clamping mechanism includes a base plate (2), a sliding rod (3), a fixing frame (4), a first pneumatic rod (5), a first bolt (6), an annular clamping block (7), a second bolt (8), and a rubber block (9). Two sliding rods (3), annular clamping blocks (7), second bolts (8), and rubber blocks (9) are provided. The base plate (2) is fixedly connected to the lower end of the detector (1). Both sliding rods (3) are fixedly connected to one side of the detector (1). The fixing frame (4) is slidably connected to the two sliding rods. The circumferential surface of the moving rod (3), the first pneumatic rod (5) is fixedly connected to the fixed frame (4), the first bolt (6) is threadedly connected to the extended end of the first pneumatic rod (5), the two annular clamps (7) are both sleeved on the circumferential surface of the first bolt (6), the two second bolts (8) are respectively threadedly connected to the fixed frame (4), the two annular clamps (7) are sleeved on the circumferential surface of the two second bolts (8), and the two rubber blocks (9) are respectively fixedly connected to one side end of the two annular clamps (7); A sliding mechanism is provided at the upper end of the base plate (2) to drive the clamping mechanism to slide.

2. The electric vehicle charger tester according to claim 1, characterized in that: The sliding mechanism includes a connecting rod (10), a slider (11), a first limiting plate (12), a threaded rod (13), a limiting rod (14), a motor (15), and a second limiting plate (16). There are two connecting rods (10), and both connecting rods (10) are fixedly connected to the lower end of the fixing frame (4). The slider (11) is fixedly connected to the near ends of the two connecting rods (10). The first limiting plate (12) is fixedly connected to one side of the detector (1). The second limiting plate (16) is fixedly connected to the upper end of the base plate (2). The motor (15) is fixedly connected to one side of the second limiting plate (16). The threaded rod (13) is fixedly connected to the output shaft of the motor (15). The threaded rod (13) is fixedly connected to the near ends of the first limiting plate (12) and the second limiting plate (16). The limiting rod (14) is fixedly connected to the near ends of the first limiting plate (12) and the second limiting plate (16).

3. The electric vehicle charger tester according to claim 2, characterized in that: A fixing block (17) is fixedly connected to the upper end of the base plate (2), a placement plate (18) is fixedly connected to the upper end of the fixing block (17), a partition plate (19) is fixedly connected to the upper end of the placement plate (18), a second pneumatic rod (20) is fixedly connected to one side of the partition plate (19), and a circular rubber block (21) is fixedly connected to one side of the second pneumatic rod (20).

4. The electric vehicle charger tester according to claim 3, characterized in that: A cooling fan (22) is fixedly connected to one side of the detector (1), and the outer frame of the cooling fan (22) is made of insulating plastic.

5. The electric vehicle charger tester according to claim 4, characterized in that: One end of the detector (1) is fixedly connected to a baffle (23), which is made of stainless steel.

6. The electric vehicle charger tester according to claim 5, characterized in that: The outer shell of the detector (1) is made of insulating plastic.