Graphene-based interior heating product

By injection molding the graphene heating pad and the plastic frame into one piece, a two-layer interior heating product is formed, which solves the problems of complex structure and insufficient environmental performance in the existing technology, and realizes the product's thinness and improved environmental performance.

CN223652387UActive Publication Date: 2025-12-09GEARCHIEF EISSMANN CHANGCHUN AUTOMOTIVE PARTS
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Patent Information

Application Number
CN202520401458.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2025-12-09
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

Existing interior heating products have complex structures, cumbersome processing steps, large product thickness, and insufficient environmental performance.

Method used

The graphene heating pad is integrated with the plastic skeleton by injection molding to form a two-layer structure, eliminating the need for an adhesive layer and a skeleton surface layer that enhances polarity. The skeleton layer is made of polymer material.

Benefits of technology

This has resulted in a thinner and lighter product, reduced processing steps, improved processing efficiency, and enhanced environmental performance and odor reduction.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223652387U_ABST
Patent Text Reader

Abstract

The utility model discloses a graphene-based interior heating product which comprises a graphene heating cushion layer which is of a rectangular structure; the framework layer is arranged on one side or two sides of the graphene heating cushion layer; wherein the framework layer and the graphene heating cushion layer are integrated in an injection molding mode. The graphene heating pad comprises a packaging cloth layer, a PI film layer, a graphene layer and a conductive cloth layer, the graphene layer, the PI film layer and the packaging cloth layer take the conductive cloth layer as a center layer, and the other layers are symmetrically arranged along the conductive cloth layer. The graphene heating pad and the plastic framework are integrated into a whole through injection molding to form the graphene interior heating product, only the graphene heating pad layer and the framework layer are arranged structurally, a glue layer and a framework surface layer for enhancing polarity are omitted, the overall structure is lighter and thinner, meanwhile, the machining procedures can be reduced during machining, the machining efficiency is improved, and the production cost is reduced. The product is high in environmental protection performance and small in smell.
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Description

Technical Field

[0001] This utility model relates to an interior heating product based on graphene, belonging to the technical field of automotive interior and seat peripherals. Background Technology

[0002] As people's demand for personalized automotive products continues to grow, the design and production of automobiles and their internal components are also showing diversified functional characteristics. As a component of an automobile product that comes into direct contact with the human body, car seats need to possess good safety, comfort, and environmental friendliness.

[0003] Graphene is a lightweight material with excellent functional characteristics, consisting of a honeycomb structure composed of hexagonal rings. It is a newly emerging material in recent years. Graphene possesses superior heating performance compared to resistance wires, playing a crucial role in the rapid and uniform transfer of heat in graphene heating pads. This results in better thermal uniformity, enabling graphene heating pads to meet the optimized design requirements of automotive seats.

[0004] Existing interior heating products involve taking an injection-molded frame, performing surface treatments (such as plasma treatment, flame treatment, and primer coating) to enhance surface polarity, and then spraying water-based adhesive / hot melt adhesive onto the frame surface before encapsulating it with a graphene heating pad. The entire product can be structurally divided into: a graphene heating pad layer, an adhesive layer, a polarity-enhancing frame surface layer, and a frame layer. This process is cumbersome, involves many layers, and results in a large overall product volume. This application improves upon existing technology by integrating the graphene heating pad with the plastic frame through injection molding. Structurally, it consists of only two layers: a graphene heating pad layer and a frame layer. Utility Model Content

[0005] This invention designs and develops an interior heating product based on graphene, integrating the skeleton layer onto the graphene heating pad to reduce the product thickness and improve its environmental performance.

[0006] The technical solution provided by this utility model is as follows:

[0007] An interior heating product based on graphene, comprising:

[0008] The graphene heating pad has a rectangular structure.

[0009] A framework layer is disposed on one or both sides of the graphene heating pad layer;

[0010] The skeleton layer and the graphene heating pad layer are integrated by injection molding.

[0011] Preferably, the graphene heating pad has a multi-layer structure.

[0012] Preferably, the graphene heating pad comprises: an encapsulation cloth layer, a PI film layer, a graphene layer, a conductive cloth layer, a graphene layer, a PI film layer, and an encapsulation cloth layer, with the conductive cloth layer as the central layer, and the other layers symmetrically arranged along the conductive cloth layer.

[0013] Preferably, the graphene heating pad has dimensions of 300mm × 200mm.

[0014] Preferably, the solid content of graphene in the graphene layer is 1%.

[0015] Preferably, the injection-molded layer is made of a polymer material.

[0016] The beneficial effects of this utility model are as follows: The graphene-based interior heating product provided by this utility model integrates the graphene heating pad and the plastic skeleton into one piece through injection molding to form a graphene interior heating product. Structurally, it only has two layers: the graphene heating pad layer and the skeleton layer, eliminating the need for the glue layer and the reinforcing polarity skeleton surface layer, making the overall structure lighter and thinner. At the same time, it can reduce processing steps and improve processing efficiency during processing. This product has high environmental performance and low odor. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the graphene-based interior heating product described in this utility model.

[0018] Figure 2 This is a schematic diagram of the structure of the graphene heating pad described in this utility model. Detailed Implementation

[0019] The present invention will now be described in further detail with reference to the accompanying drawings, so that those skilled in the art can implement it based on the description.

[0020] like Figure 1-2 As shown, this utility model provides an interior heating product based on graphene, including: a skeleton layer 100 and a graphene heating pad layer 200.

[0021] The skeleton layer 100 is integrated with the graphene heating pad layer 200 by injection molding, so that the skeleton layer 100 is located on one or both sides of the graphene heating pad layer 200.

[0022] In this invention, as a preferred embodiment, the graphene heating pad has a seven-layer structure, including: two layers of encapsulation cloth, two layers of PI film, two layers of graphene, and one layer of conductive cloth.

[0023] In this invention, as a preferred embodiment, the skeleton layer 100 is located on one side of the graphene heating pad layer.

[0024] like Figure 2 As shown, a conductive cloth serves as the intermediate layer 210, with a graphene layer 220, a PI film layer 230, and an encapsulation cloth layer 240 symmetrically arranged on both sides. The overall structure of the graphene heating pad is: encapsulation cloth layer 240, PI film layer 230, graphene layer 220, conductive cloth layer 210, graphene layer 220, PI film layer 230, and encapsulation cloth layer 240. In the graphene layer 220, the solid content of graphene is 1%.

[0025] In this utility model, as a preferred embodiment, the graphene heating pad 200 has a rectangular structure and the dimensions of the graphene heating pad are 300mm × 200mm.

[0026] In this invention, as a preferred embodiment, the skeleton layer 100 is made of a polymer material.

[0027] In this utility model, as a preferred embodiment, the skeleton layer 100 is made of PP+EPDM-T20 plastic.

[0028] The graphene-based interior heating product provided by this utility model integrates the graphene heating pad and the plastic skeleton into one piece through injection molding to form a graphene interior heating product. Structurally, it only has two layers: the graphene heating pad layer and the skeleton layer, eliminating the need for the glue layer and the reinforcing polarity skeleton surface layer, making the overall structure lighter and thinner. At the same time, it can reduce processing steps and improve processing efficiency during processing. This product has high environmental performance and low odor.

[0029] Although the embodiments of this utility model have been disclosed above, they are not limited to the applications listed in the specification and embodiments. They can be applied to various fields suitable for this utility model. For those skilled in the art, other modifications can be easily made. Therefore, without departing from the general concept defined by the claims and their equivalents, this utility model is not limited to the specific details and the illustrations shown and described herein.

Claims

1. A graphene-based interior heating product, characterized in that, include: The graphene heating pad has a rectangular structure. A framework layer is disposed on one or both sides of the graphene heating pad layer; The skeleton layer and the graphene heating pad layer are integrated by injection molding.

2. The graphene-based interior heating product according to claim 1, characterized in that, The graphene heating pad has a multi-layer structure.

3. The graphene-based interior heating product according to claim 2, characterized in that, The graphene heating pad includes: an encapsulation cloth layer, a PI film layer, a graphene layer, a conductive cloth layer, a graphene layer, a PI film layer, and an encapsulation cloth layer, with the conductive cloth layer as the central layer, and the other layers arranged symmetrically along the conductive cloth layer.

4. The graphene-based interior heating product according to claim 3, characterized in that, The dimensions of the graphene heating pad are 300mm × 200mm.

5. The graphene-based interior heating product according to claim 4, characterized in that, The solid content of graphene in the graphene layer is 1%.

6. The graphene-based interior heating product according to claim 5, characterized in that, The skeleton layer is made of polymer material.