Novel homogenizing and emulsifying tank

Abstract

The utility model discloses a novel homogenizing and emulsifying tank which comprises a tank body with a tank cover, a transmission mechanism is arranged at the top of the tank cover, and the transmission mechanism is in transmission connection with a stirring mechanism arranged in the tank body. A scraping mechanism which is connected with the stirring mechanism in a matched mode and used for removing materials on the inner wall of the tank body is arranged in the tank body, a plurality of sets of angle-adjustable auxiliary blades are arranged on the scraping mechanism in a matched mode, and an emulsifying and homogenizing motor is arranged at the bottom of the tank body; an emulsifying and homogenizing motor is arranged in the tank body and is in transmission connection with a homogenizing head which is arranged in the tank body and is positioned below the stirring mechanism, the tank body is movably erected on a supporting frame, a turnover driving mechanism is arranged on one side of the supporting frame, and a driving motor in the turnover driving mechanism drives the tank body to turn over through a connecting piece; according to the emulsifying device, the mixing effect can be improved, the emulsifying time is shortened, incompatible materials can be gradually emulsified, and the emulsifying efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of chemical equipment technology, and more specifically to a novel homogenizing emulsifier. Background Technology

[0002] In today's society, the pursuit of ultimate space and time efficiency leads to the optimization of previously single-function equipment through structural modifications, enabling the same equipment to perform two or more functions. Homogenizing and emulsifying equipment is widely used in the food and daily chemical industries. Many reactions with complex process variations involve mixing high-viscosity and low-viscosity fluids, emulsifying high-viscosity fluids, and dispersing other substances in high-viscosity fluids. Traditional large-diameter, low-speed agitators (such as frame agitators, anchor agitators, and ribbon agitators) can only solve the macroscopic mixing problem of high-viscosity fluids, while the dispersion is severely insufficient. Therefore, many operations require prolonged agitation to achieve the desired results, resulting in very low mixing quality and efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a novel homogenizing emulsifier to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model employs the following technical means:

[0005] A novel homogenizing emulsification tank includes a tank body with a lid. A transmission mechanism is installed on the top of the lid, and the transmission mechanism is connected to a stirring mechanism disposed inside the tank body. A scraping mechanism is installed inside the tank body, which is connected to the stirring mechanism and used to remove material from the inner wall of the tank. Several sets of adjustable-angle auxiliary blades are installed on the scraping mechanism. An emulsification homogenizing motor is installed at the bottom of the tank body, and the emulsification homogenizing motor is connected to a homogenizing head disposed inside the tank body and below the stirring mechanism. The tank body is movably mounted on a support frame, and a tilting drive mechanism is provided on one side of the support frame. The drive motor in the tilting drive mechanism drives the tank body to tilt through a connecting piece.

[0006] Compared with the prior art, the present invention has the following beneficial effects:

[0007] This invention uses a transmission mechanism to drive a stirring mechanism, enabling materials to tumble up and down. It can also work with a scraping mechanism to remove high-viscosity materials from the inner wall of the tank. An adjustable-angle auxiliary blade on the scraping mechanism, in conjunction with the stirring mechanism, creates a complex flow field inside the tank, improving mixing. The bottom homogenizing and stirring further enhances the emulsification function. The drive mechanism allows the tank to be flipped, with a maximum flip angle of 90 degrees, facilitating observation of the tank's interior. Therefore, this invention improves mixing, shortens emulsification time, and enables the gradual emulsification of incompatible materials, thus increasing emulsification efficiency. Attached Figure Description

[0008] Figure 1 This is a schematic diagram of the product structure in an embodiment of this utility model;

[0009] Figure 2 This is a schematic diagram of the product structure in an embodiment of this utility model;

[0010] Figure 3 This is a schematic diagram of the product structure in an embodiment of this utility model;

[0011] Figure 4 This is a schematic diagram of the product structure in an embodiment of this utility model;

[0012] Figure 5 This is a schematic diagram of the product structure in an embodiment of this utility model;

[0013] Figure 6 This is an embodiment of the present utility model. Figure 5 Enlarged schematic diagram of section A in the middle;

[0014] Figure 7 This is a schematic diagram of the product structure in an embodiment of this utility model;

[0015] Figure 8 This is a schematic diagram of the product structure in an embodiment of this utility model. Detailed Implementation

[0016] The embodiments of the technical solution of this application will now be described in detail with reference to the accompanying drawings. The following embodiments and drawings are only used to more clearly illustrate the technical solution of this application, and are therefore merely examples and should not be used to limit the scope of protection of this application. The drawings only schematically show the parts related to the technical solution of this application, and do not represent their actual structure as a product.

[0017] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion.

[0018] In the description of the embodiments of this application, technical terms such as "first" and "second" are used only to distinguish different objects and should not be construed as indicating or implying relative importance or implicitly specifying the number, specific order, or primary and secondary relationship of the indicated technical features. In the description of the embodiments of this application, the term "multiple" refers to two or more (including two), similarly, "multiple sets" refers to two or more (including two sets), and "multiple pieces" refers to two or more (including two pieces).

[0019] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0020] In the description of the embodiments in this application, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, and B existing alone. Additionally, the character " / " in this document generally indicates that the preceding and following related objects have an "or" relationship.

[0021] In the description of the embodiments of this application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.

[0022] In the description of the embodiments of this application, unless otherwise expressly specified and limited, the technical terms such as "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.

[0023] In today's society, the pursuit of ultimate space and time efficiency leads to the optimization of previously single-function equipment through structural modifications, enabling the same equipment to perform two or more functions. Homogenizing and emulsifying equipment is widely used in the food and daily chemical industries. Many reactions with complex process variations involve mixing high-viscosity and low-viscosity fluids, emulsifying high-viscosity fluids, and dispersing other substances in high-viscosity fluids. Traditional large-diameter, low-speed agitators (such as frame agitators, anchor agitators, and ribbon agitators) can only solve the macroscopic mixing problem of high-viscosity fluids, while the dispersion is severely insufficient. Therefore, many operations require prolonged agitation to achieve the desired results, resulting in very low mixing quality and efficiency.

[0024] In this embodiment, a novel homogenizing emulsification tank includes a tank body 1 with a lid 2. A transmission mechanism 3 is mounted on the top of the lid 2, and the transmission mechanism 3 is connected to a stirring mechanism 4 disposed inside the tank body 1. A scraping mechanism 5, which cooperates with the stirring mechanism 4 and is used to remove material from the inner wall of the tank body 1, is installed inside the tank body 1. Several sets of angle-adjustable auxiliary blades 6 are mounted on the scraping mechanism 5. An emulsification homogenizing motor 7 is mounted at the bottom of the tank body 1, and the emulsification homogenizing motor 7 is connected to a homogenizing head 8 disposed inside the tank body 1 and below the stirring mechanism 4. The tank body 1 is movably mounted on a support frame 9, and a tilting drive mechanism 10 is provided on one side of the support frame 9. The tilting drive mechanism 10... The motor 1002 drives the tank 1 to rotate via a connector. This invention uses a transmission mechanism 3 to drive a stirring mechanism 4, causing the material to tumble up and down. It can also work with a scraping mechanism 5 to remove high-viscosity materials from the inner wall of the tank 1. The scraping mechanism 5 has adjustable auxiliary blades 6 that work in conjunction with the stirring mechanism 4 to create a complex flow field inside the tank 1, improving the mixing effect. Under the action of homogenizing and stirring at the bottom, the homogenization and emulsification function is further enhanced. The driving mechanism enables the tank 1 to rotate, with a maximum rotation angle of 90 degrees, facilitating observation of the tank's interior. Therefore, this invention can improve the mixing effect, shorten emulsification time, and gradually emulsify incompatible materials, thus improving emulsification efficiency.

[0025] In one or more possible embodiments of this utility model, the stirring mechanism 4 includes a stirring shaft 41, a plurality of stirring blades 42 are provided on the stirring shaft 41, and the stirring blades 42 include a movable hub 421 that cooperates with the stirring shaft 41. A plurality of blades 422 are evenly provided on the outer circumference of the movable hub 421. In this embodiment, the stirring shaft 41 is provided with 3 sets of stirring blades 42 and the movable hub 421 is provided with 2 sets of blades 422.

[0026] In one or more possible embodiments of this utility model, the scraping mechanism 5 includes an upper crossbar 51 and a lower crossbar 52 that cooperate with the stirring shaft 41. Vertically arranged scrapers 53, tangent to the inner wall of the tank 1, are connected between the corresponding ends of the upper crossbar 51 and the lower crossbar 52. Through connection with the stirring shaft 41, the transmission mechanism 3 drives the scraping mechanism 5 to move together, removing high-viscosity materials from the inner wall of the tank 1. To achieve connection with the auxiliary blades 6, several sets of evenly distributed first flanges 54 are installed on the side wall of the scraper 53 near the stirring shaft 41. Each first flange 54 is connected to an auxiliary blade 6 via a fixing nut. The auxiliary blade 6 includes a second flange 61. The first blade 62 is connected to the second flange 61 via a connecting rod. The second flange 61 is connected to the first flange 54 via a fixing nut. When dealing with materials of different viscosities, the angle of the first blade 62 can be adjusted accordingly. Specifically, as shown in the attached figure, 12 sets of corresponding holes are provided between the first flange 54 and the second flange 61. By rotating the angle of the second flange 61 and then fixing the first flange 54 and the second flange 61 with the fixing nut, the angle of the first blade 62 can be adjusted. In conjunction with the stirring mechanism 4, a complex flow field is formed inside the tank 1, improving the mixing effect. Of course, the holes provided on the first flange 54 and the second flange 61 can be set as needed to achieve corresponding angle adjustments.

[0027] In one or more possible embodiments of this utility model, the transmission mechanism 3 includes a transmission motor 31 and a reducer 32. The transmission motor 31 cooperates with the stirring mechanism 4 through the reducer 32, so that the speed of the transmission motor 31 is not too fast when it is working. In order to ensure the reliability of the equipment, an auxiliary motor 33 can also be installed on the reducer 32 for backup. Of course, those skilled in the art can set a coaxial transmission mechanism 3 to cooperate with the coaxial stirring mechanism 4 according to actual needs to modify this utility model.

[0028] In one or more possible embodiments of this utility model, the bottom of the tank 1 is inclined, the front end of the tank 1 is provided with a discharge port 101, and the top of the tank cover 2 is provided with a feed port 102. By inclining the bottom of the tank 1, the bottom of the tank 1 is lower in the front and higher in the back, and the discharge port 101 is located at the front end of the tank 1, which facilitates the tank 1 to tilt and discharge material under the drive of the drive mechanism. The tilt angle of the bottom of the tank is 3-8 degrees.

[0029] In one or more possible embodiments of this utility model, the outer side wall of the tank 1 is symmetrically provided with support members 11 that are movably engaged with the support frame 9. The support member 11 includes a base 111 connected to the tank 1. The outer side of the base 111 is equipped with a movable wheel 112 that is movably engaged with the support frame 9. The movable wheel 112 is movably mounted on the support frame 9, and the tank 1 can be flipped under the drive of external force.

[0030] In one or more possible embodiments of this utility model, the support frame 9 includes a first support frame 91 and a second support frame 92. The first support frame 91 and the second support frame 92 are symmetrically arranged on both sides of the tank body 1. The first support frame 91 includes an auxiliary movable wheel 911 that cooperates with the movable wheel 112 in the support member 11. The auxiliary movable wheel 911 is mounted on the bracket 912, and the bracket 912 is mounted on the base. In this way, the tank body 1 can be rotated under the drive of external force.

[0031] In one or more possible embodiments of this utility model, a flipping drive mechanism 10 is provided on one side of the second support frame 92. The flipping drive mechanism 10 includes a housing 1001, and a drive motor 1002 is installed inside the housing 1001. The drive motor 1002 is connected to the drive rod 1004 mounted on the support member 11 through a bevel gear assembly 1003. Thus, the drive motor 1002 drives the bevel gear assembly 1003, and the drive rod 1004 drives the support member 11 to rotate, thereby realizing the flipping of the tank 1. The maximum flipping angle of the tank 1 is controlled to be 90 degrees. An observation window is provided on the tank 1 to facilitate observation of the internal condition of the tank 1.

[0032] The specific embodiments disclosed in this utility model fall within the protection scope of the claims of this utility model and are specific subordinate implementations of the feature parts of this utility model. The protection content of the specific embodiments is merely an explanation of the protection scope of the claims of this utility model. The protection scope of this utility model is not limited to the protection content of the specific embodiments, and the protection content of the specific embodiments should not be construed as a limitation on the protection scope of the claims of this utility model.

Claims

1. A novel homogenizing emulsifying tank, comprising a tank body (1) with a lid (2), characterized in that: The top of the can lid (2) is equipped with a transmission mechanism (3), which is connected to the stirring mechanism (4) located inside the can body (1). Inside the can body (1) is a scraping mechanism (5) that is connected to the stirring mechanism (4) and used to remove material from the inner wall of the can body (1). The scraping mechanism (5) is equipped with several sets of adjustable-angle auxiliary blades (6). The bottom of the can body (1) is equipped with an emulsifying homogenizing motor (7), which is connected to the homogenizing head (8) located inside the can body (1) and below the stirring mechanism (4). The can body (1) is movably mounted on a support frame (9). A flipping drive mechanism (10) is provided on one side of the support frame (9). The drive motor (1002) in the flipping drive mechanism (10) drives the can body (1) to flip through a connector.

2. The novel homogenizing emulsifying tank according to claim 1, characterized in that: The bottom of the tank (1) is inclined, the front end of the tank (1) is provided with a discharge port (101), the top of the tank cover (2) is provided with a feed port (102), and the inclination angle of the bottom of the tank is (3)-(8) degrees.

3. The novel homogenizing emulsifying tank according to claim 1, characterized in that: The outer side wall of the tank (1) is symmetrically provided with support members (11) that are movably engaged with the support frame (9). The support member (11) includes a base (111) connected to the tank (1). The outer side of the base (111) is equipped with a movable wheel (112) that is movably engaged with the support frame (9). The movable wheel (112) is movably mounted on the support frame (9).

4. A novel homogenizing emulsifying tank according to claim 1, characterized in that: The stirring mechanism (4) includes a stirring shaft (41), and a plurality of stirring blades (42) are provided on the stirring shaft (41). The stirring blades (42) include a movable hub (421) that cooperates with the stirring shaft (41). A plurality of blades (422) are evenly arranged on the outer circumference of the movable hub (421).

5. A novel homogenizing emulsifier according to claim 1, characterized in that: The scraping mechanism (5) includes an upper crossbar (51) and a lower crossbar (52) that cooperate with the stirring shaft (41). The corresponding ends of the upper crossbar (51) and the lower crossbar (52) are connected to a vertically arranged scraper (53) that is tangent to the inner wall of the tank (1). Several sets of evenly distributed first flanges (54) are installed on the side wall of the scraper (53) near the stirring shaft (41). Each first flange (54) is connected to an auxiliary blade (6) by a fixing nut.

6. A novel homogenizing emulsifying tank according to claim 1, characterized in that: The auxiliary blade (6) includes a second flange (61), the second flange (61) is connected to the first blade (62) by a connecting rod, and the second flange (61) and the first flange (54) are connected by a fixing nut.

7. A novel homogenizing emulsifying tank according to claim 1, characterized in that: The support frame (9) includes a first support frame (91) and a second support frame (92). The first support frame (91) and the second support frame (92) are symmetrically arranged on both sides of the tank (1). The first support frame (91) includes an auxiliary movable wheel (911) that cooperates with the movable wheel (112) in the support member (11). The auxiliary movable wheel (911) is mounted on the bracket (912), and the bracket (912) is mounted on the base.

8. A novel homogenizing emulsifying tank according to claim 7, characterized in that: A flipping drive mechanism (10) is provided on one side of the second support frame (92). The flipping drive mechanism (10) includes a housing (1001). A drive motor (1002) is installed inside the housing (1001). The drive motor (1002) is connected to the drive rod (1004) mounted on the support member (11) through a bevel gear assembly (1003).

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