Screening distributor device
By combining the design of a trapezoidal feeding hopper, conveying auger, feeding level gauge and rotary valve assembly, the problems of uneven material conveying and cross-contamination are solved, enabling precise control of material ratio and independent conveying, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423114574.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-17
AI Technical Summary
In existing technologies, it is difficult to accurately control the amount of material added during the material conveying process, resulting in inaccurate material ratios, which affects product quality. Furthermore, uneven material conveying can easily lead to cross-contamination and misallocation, resulting in poor overall practicality.
The design incorporates a combination of a trapezoidal feeding hopper, a conveying auger, a material level gauge assembly, and a rotary valve assembly. The trapezoidal feeding hopper collects materials, the conveying auger forces the material to be conveyed, the material level gauge assembly monitors material information in real time, and the rotary valve assembly precisely controls the material flow direction and flow rate, ensuring that each vibrating screen body independently receives materials.
It improves the stability and continuity of material conveying, ensures accurate material proportioning, prevents blockages, avoids cross-contamination and misallocation, and enhances production efficiency and product quality.
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Figure CN223655474U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of screening distributor, concretely to a screening distributor device. BACKGROUND
[0002] In many industrial production fields, such as chemical industry, building materials, mining, etc., the screening and uniform distribution of materials are crucial production links. Precise screening can classify mixed materials according to particle size, ensuring the consistency of material particle size in the subsequent processing process, thereby improving product quality. Uniformly distributed materials can ensure that each processing unit receives similar amount and properties of materials, making the entire production process more stable and efficient. Therefore, a simple screening distributor is proposed.
[0003] In the prior art, although the material can enter the screening machine, it is inconvenient to detect the conveyed material during the screening process, thereby making it inconvenient to control the material addition amount, resulting in too much or too little material being conveyed inside, which makes it difficult to ensure accurate material ratio in production, leading to poor product quality, thereby affecting subsequent normal production. In addition, it is inconvenient to independently and convey the material to the corresponding vibrating screen body, effectively avoiding material cross-contamination and misallocation, resulting in poor overall practicality. SUMMARY
[0004] The technical problem to be solved by the utility model is to provide a screening distributor device that can effectively solve the problem of inconvenient detection of conveyed material in the prior art, thereby making it inconvenient to control the material addition amount, resulting in too much or too little material being conveyed inside, which makes it difficult to ensure accurate material ratio in production, leading to poor product quality, thereby affecting subsequent normal production. In addition, it is inconvenient to independently and convey the material to the corresponding vibrating screen body, effectively avoiding material cross-contamination and misallocation, resulting in poor overall practicality.
[0005] The technical scheme adopted by the utility model is: a screening distributor device, comprising a storage rack, a conveying auger, and a vibrating screen body. The inner surface of the storage rack is fixedly installed with a storage bin. The outer surface of the storage bin is fixedly installed with a discharge bin. The other end of the discharge bin away from the storage bin is fixedly installed with a material conveying bin. The outer surface of the material conveying bin is fixedly installed with a support plate. The other end of the material conveying bin away from the conveying auger is fixedly installed with a discharge box. The other end of the discharge box away from the conveying auger is fixedly installed with a discharge pipe. The outer surface of the discharge pipe is fixedly installed with a material addition level meter assembly. The other end of the discharge pipe away from the discharge box is fixedly installed with a tee pipe. The other two ends of the tee pipe are both fixedly installed with a conveying pipe. The outer surface of the conveying pipe is fixedly installed with a rotary valve assembly.
[0006] Preferably, the diameter of the top of the discharge bin is greater than the diameter of the bottom, and the cross section of the discharge bin is in the shape of a "ladder".
[0007] Through the technical scheme, the top opening of the trapezoidal structure is large, the bottom opening is small, the material can be effectively gathered, the material is concentrated to fall, the uneven problem of the material caused by the dispersion of the material in the bin is avoided, the stability and continuity of the material conveying are improved, and the accurate performance of the subsequent process is facilitated.
[0008] Preferably, the outer surface of the support plate is fixedly installed with a motor one, a rotating column is fixedly installed on the output shaft of the motor one, a conveying auger is fixedly installed on the outer surface of the rotating column, and the storage bin, the discharging bin, the conveying bin and the discharge box are communicated.
[0009] Through the technical scheme, the motor one is started, the rotating column is driven to rotate by the motor one, the conveying auger is rotated in the conveying bin, the material is pushed to the discharge box under the action of the conveying auger after falling into the conveying bin from the storage bin through the discharging bin, the conveying auger can forcibly convey the material, even if the material has certain viscosity or poor fluidity, the material can also be stably transmitted between the bins, the material is prevented from being blocked, the material supply continuity of the whole device is ensured, and the production efficiency is improved.
[0010] Preferably, the feeding level meter assembly comprises a mounting seat and a mounting block, an installation groove is formed in the outer surface of the mounting seat, a connecting pipe and a probe are fixedly installed on the outer surface of the mounting block, and a box body is fixedly installed on the other end of the connecting pipe away from the probe.
[0011] Through the technical scheme, the mounting seat is fixed at a suitable position of the discharge pipe, then the mounting block is screwed into the installation groove by penetrating the mounting block with bolts, the probe is inserted into the interior of the discharge pipe, the installation and disassembly of the feeding level meter assembly are facilitated, the maintenance and repair in the later period are facilitated, the probe can monitor the material condition in the discharge pipe in real time, such as the height and flow of the material, data basis is provided for accurately controlling the material addition amount, the accuracy of the material ratio in the production process is ensured, and the product quality is improved.
[0012] Preferably, the mounting seat and the mounting block are the same size, the mounting block is penetrated by the bolts and extends to the interior of the installation groove, and the probe is located in the interior of the discharge pipe.
[0013] Through the technical scheme, the same size of the mounting seat and the mounting block facilitates positioning and matching during installation, improves the installation precision, the bolt connection mode is firm and reliable, the feeding level meter assembly can be ensured not to be displaced due to vibration and the like during the operation process, the probe is always kept at an accurate detection position, material information is stably obtained, and the smooth progress of the production process is ensured.
[0014] Preferably, the rotary valve assembly comprises a connecting plate and a connecting frame, mounting bolts are arranged on the outer surface of the connecting plate, and a connector and a motor two are fixedly installed on the outer surface of the connecting frame.
[0015] Through the technical scheme, the connecting plate and the mounting bolt are designed to enable the rotary valve assembly to be conveniently mounted on the conveying pipe, facilitate assembly and layout adjustment of the equipment, and enable the motor two and the connector to cooperate to control on-off and flow of the material in the conveying pipe, realize precise control of material flow direction and flow, meet requirements of different production processes on material distribution, and improve flexibility and adaptability of the device.
[0016] Preferably, the rotary valve assembly is fixedly installed with a discharging pipe away from the other end of the conveying pipe, the discharging pipe is located at the top of the vibrating screen body, and the rotary valve assembly, the discharging pipe and the vibrating screen body are in one-to-one correspondence.
[0017] Through the technical scheme, the material falls to the top of the vibrating screen body through the discharging pipe after the flow is controlled by the rotary valve assembly, the one-to-one correspondence design enables each rotary valve assembly to independently and precisely deliver the material to the corresponding vibrating screen body, avoids cross contamination and misallocation of the material, ensures that each vibrating screen body can be supplied with appropriate material, improves screening accuracy and efficiency, and is beneficial to producing products meeting requirements.
[0018] Compared with the prior art, the utility model provides a kind of screening distributor device, with the following beneficial effects:
[0019] 1、The screening distributor device, trapezoidal discharge bin effectively gathers material, guarantees the stability and continuity of conveying, conveying auger forcibly conveys various materials, prevents blockage, maintains continuous material supply, greatly improves production efficiency, material charging level meter assembly is convenient to install, dismount and maintain, and its probe monitors material information of discharge pipe, provides basis for controlling material addition amount, effectively guarantees material ratio accuracy in production, improves product quality, and rotary valve assembly is convenient to install in conveying pipe and layout adjustment, motor two and connector cooperate, control on-off and flow of material in conveying pipe;
[0020] 2、The screening distributor device, rotary valve assembly, discharging pipe and vibrating screen body are in one-to-one correspondence, can independently deliver material to corresponding vibrating screen body, effectively avoid cross contamination and misallocation of material, ensure that each vibrating screen body obtains appropriate material supply, greatly improve screening accuracy and efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a three-dimensional structure diagram of the utility model Figure 1 ;
[0022] Figure 2 It is a three-dimensional structure diagram of the utility model Figure 2 ;
[0023] Figure 3This is a schematic diagram of the installation structure of the feeding hopper and conveying hopper of this utility model;
[0024] Figure 4 This is a schematic diagram of the installation structure of the rotating column and conveying auger of this utility model;
[0025] Figure 5 This is a schematic diagram of the installation structure of the discharge pipe and the feeding level gauge assembly of this utility model;
[0026] Figure 6 This is a three-dimensional structural diagram of the rotary valve assembly of this utility model;
[0027] Figure 7 This is a three-dimensional structural diagram of the material level gauge component of this utility model.
[0028] The components include: 1. Storage rack; 2. Storage bin; 3. Discharge bin; 4. Conveying bin; 5. Support plate; 6. Motor 1; 7. Rotating column; 8. Conveying auger; 9. Discharge box; 10. Discharge pipe; 11. Feed level gauge assembly; 1101. Mounting base; 1102. Mounting groove; 1103. Mounting block; 1104. Connecting pipe; 1105. Probe; 1106. Box body; 12. T-pipe; 13. Conveying pipe; 14. Rotary valve assembly; 1401. Connecting plate; 1402. Mounting bolt; 1403. Connecting frame; 1404. Connector; 1405. Motor 2; 15. Discharge pipe; 16. Vibrating screen body. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Example 1: As Figures 1-7 As shown, the present invention provides a screening distributor device, including a storage rack 1, a conveying auger 8, and a vibrating screen body 16. A storage bin 2 is fixedly installed on the inner surface of the storage rack 1, and a discharge bin 3 is fixedly installed on the outer surface of the storage bin 2. A conveying bin 4 is fixedly installed at the other end of the discharge bin 3 away from the storage bin 2. A support plate 5 is fixedly installed on the outer surface of the conveying bin 4. A discharge box 9 is fixedly installed at the other end of the conveying bin 4 away from the conveying auger 8. A discharge pipe 10 is fixedly installed at the other end of the discharge box 9 away from the conveying auger 8. A feeding level gauge assembly 11 is fixedly installed on the outer surface of the discharge pipe 10. A three-way pipe 12 is fixedly installed at the other end of the discharge pipe 10 away from the discharge box 9. Conveying pipes 13 are fixedly installed at both ends of the three-way pipe 12. A rotary valve assembly 14 is fixedly installed on the outer surface of the conveying pipe 13.
[0031] Specifically, the diameter of the top of the discharging bin 3 is larger than that of the bottom, and the cross section of the discharging bin 3 is in the shape of a ladder, which has the advantages that the top opening of the ladder-shaped discharging bin 3 is large and the bottom opening is small, which can effectively converge the materials and make the materials fall in a concentrated manner, avoiding the problem of uneven discharging caused by the dispersion of the materials in the bin, improving the stability and continuity of the material conveying, and being beneficial to the accurate performance of the subsequent process.
[0032] Specifically, the motor one 6 is fixedly installed on the outer surface of the support plate 5, the rotating column 7 is fixedly installed on the output shaft of the motor one 6, and the conveying auger 8 is fixedly installed on the outer surface of the rotating column 7, and the storage bin 2, the discharging bin 3, the conveying bin 4 and the discharge box 9 are communicated, which has the advantages that the motor one 6 is started to drive the rotating column 7 to rotate, so that the conveying auger 8 rotates in the conveying bin 4, and the materials falling from the storage bin 2 into the conveying bin 4 through the discharging bin 3 are pushed to the discharge box 9 under the action of the conveying auger 8, the conveying auger 8 can forcibly convey the materials, even if the materials have certain viscosity or poor fluidity, the stable transmission of the materials between the bins can be ensured to prevent the materials from being blocked, the continuity of the material supply of the entire device is ensured, and the production efficiency is improved.
[0033] Specifically, the feeding level meter assembly 11 includes a mounting seat 1101 and a mounting block 1103, the mounting seat 1101 is provided with a mounting groove 1102 on the outer surface, the mounting block 1103 is fixedly provided with a connecting pipe 1104 and a probe 1105 on the outer surface, the other end of the connecting pipe 1104 away from the probe 1105 is fixedly provided with a box body 1106, which has the advantages that the mounting seat 1101 is first fixed at a suitable position of the discharge pipe 10, then the mounting block 1103 is screwed into the mounting groove 1102 through the bolt, the probe 1105 is extended into the discharge pipe 10, the installation and disassembly of the feeding level meter assembly 11 are facilitated, the maintenance and repair in the later period are facilitated, the probe 1105 can monitor the material conditions in the discharge pipe 10 in real time, such as the height and flow of the materials, which provides data basis for accurately controlling the material addition amount, ensures the accuracy of the material ratio in the production process, and improves the product quality.
[0034] Embodiment two: as shown in the following table, which is an improvement on the previous embodiment. Figures 2-7
[0035] Specifically, the mounting seat 1101 and the mounting block 1103 are the same size, the mounting block 1103 is penetrated by the bolt and extends to the inside of the mounting groove 1102, and the probe 1105 is located in the inside of the discharge pipe 10. The advantages are that the same size of the mounting seat 1101 and the mounting block 1103 facilitate positioning and matching during installation, improve installation accuracy, the bolt connection is firm and reliable, can ensure that the feeding level meter assembly 11 will not displace due to vibration and other reasons during operation, ensure that the probe 1105 is always in an accurate detection position, thereby stably obtaining material information, and ensuring the smooth progress of the production process.
[0036] Specifically, the rotary valve assembly 14 includes a connecting plate 1401 and a connecting frame 1403, the connecting plate 1401 is provided with a mounting bolt 1402 on the outer surface, and the connecting frame 1403 is fixedly installed with a connector 1404 and a motor two 1405 on the outer surface. The advantages are that the design of the connecting plate 1401 and the mounting bolt 1402 enables the rotary valve assembly 14 to be conveniently installed on the conveying pipe 13, facilitating the assembly and layout adjustment of the equipment, the motor two 1405 and the connector 1404 cooperate to control the on-off and flow of the material in the conveying pipe 13, realize accurate control of the material flow direction and flow, meet the requirements of different production processes for material distribution, and improve the flexibility and adaptability of the device.
[0037] Specifically, the rotary valve assembly 14 is fixedly installed with a discharge pipe 15 away from the other end of the conveying pipe 13, the discharge pipe 15 is located at the top of the vibrating screen body 16, and the rotary valve assembly 14, the discharge pipe 15 and the vibrating screen body 16 are in one-to-one correspondence. The advantages are that the material from the conveying pipe 13 is controlled in flow by the rotary valve assembly 14, then falls to the top of the vibrating screen body 16 through the discharge pipe 15, and the one-to-one correspondence design enables each rotary valve assembly 14 to independently and accurately deliver the material to the corresponding vibrating screen body 16, avoids cross contamination and misallocation of the material, ensures that each vibrating screen body 16 can be supplied with appropriate material, improves the accuracy and efficiency of screening, and is beneficial to produce products that meet the requirements.
[0038] Working principle: in use, the material first enters the storage bin 2, then falls into the cross-section of the trapezoidal structure of the discharge bin 3, the top of which is large and the bottom of which is small, which can effectively converge the material, so that the material is concentrated and uniformly dropped, and the stability of the subsequent conveying is guaranteed. Then the material enters the conveying bin 4, at this time the motor one 6 on the supporting plate 5 starts to drive the rotating column 7 and the conveying auger 8 to rotate, the conveying auger 8 forcibly pushes the material, so that the material smoothly passes through the storage bin 2, the discharge bin 3 and the conveying bin 4 and reaches the discharge box 9, and then enters the discharge pipe 10, the feeding position meter assembly 11 at the discharge pipe 10 plays a role, the mounting seat 1101 is fixed on the discharge pipe 10 in advance, the mounting block 1103 is connected with the mounting seat 1101 through bolts, so that the probe 1105 extends into the inside of the discharge pipe 10. In the material transmission process, the probe 1105 monitors the material height, flow and other information in real time, which provides a basis for accurate control of the material addition amount, ensures the accurate material ratio in the production process, and the material continues to move into the three-way pipe 12 and is then divided into two conveying pipes 13. The rotary valve assembly 14 is fixed on the conveying pipe 13 through the connecting plate 1401 and the mounting bolt 1402, the motor two 1405 on the connecting frame 1403 drives the connector 1404 to work, so as to accurately control the on-off and flow of the material in the conveying pipe 13. After the material is regulated by the rotary valve assembly 14, it falls to the top of the vibrating screen body 16 through the corresponding discharge pipe 15. Since the rotary valve assembly 14, the discharge pipe 15 and the vibrating screen body 16 are one-to-one corresponding, cross-contamination and misallocation of the material can be effectively avoided, so as to ensure that each vibrating screen body 16 obtains accurate material supply, so as to realize efficient and accurate screening operation, and finally produce products meeting the requirements.
[0039] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A screening distributor device, comprising a storage rack (1), a conveying auger (8), and a vibrating screen body (16), characterized in that: The storage rack (1) has a storage bin (2) fixedly installed on its inner surface. The storage bin (2) has a discharge bin (3) fixedly installed on its outer surface. The discharge bin (3) has a conveying bin (4) fixedly installed at the other end away from the storage bin (2). The conveying bin (4) has a support plate (5) fixedly installed on its outer surface. The conveying bin (4) has a discharge box (9) fixedly installed at the other end away from the conveying auger (8). The discharge box (9) has a discharge pipe (10) fixedly installed at the other end away from the conveying auger (8). The discharge pipe (10) has a feeding level gauge assembly (11) fixedly installed on its outer surface. The discharge pipe (10) has a three-way pipe (12) fixedly installed at the other end away from the discharge box (9). The three-way pipe (12) has a conveying pipe (13) fixedly installed at both ends. The conveying pipe (13) has a rotary valve assembly (14) fixedly installed on its outer surface.
2. The screening distributor device according to claim 1, characterized in that: The diameter of the top of the feeding bin (3) is larger than the diameter of the bottom, and the cross-section of the feeding bin (3) is trapezoidal.
3. The screening distributor device according to claim 1, characterized in that: A motor (6) is fixedly installed on the outer surface of the support plate (5). A rotating column (7) is fixedly installed on the output shaft of the motor (6). A conveying auger (8) is fixedly installed on the outer surface of the rotating column (7). The storage bin (2), the unloading bin (3), the conveying bin (4), and the discharge box (9) are connected.
4. The screening distributor device according to claim 1, characterized in that: The feed level gauge assembly (11) includes a mounting base (1101) and a mounting block (1103). The mounting base (1101) has a mounting groove (1102) on its outer surface. A connecting pipe (1104) and a probe (1105) are fixedly mounted on the outer surface of the mounting block (1103). A housing (1106) is fixedly mounted on the other end of the connecting pipe (1104) away from the probe (1105).
5. A screening distributor device according to claim 4, characterized in that: The mounting base (1101) and the mounting block (1103) are the same size. The mounting block (1103) is bolted through the mounting block (1103) and extends into the interior of the mounting groove (1102). The probe (1105) is located inside the discharge pipe (10).
6. A screening distributor device according to claim 1, characterized in that: The rotary valve assembly (14) includes a connecting plate (1401) and a connecting frame (1403). The outer surface of the connecting plate (1401) is provided with a mounting bolt (1402), and the outer surface of the connecting frame (1403) is fixedly mounted with a connector (1404) and a second motor (1405).
7. A screening distributor device according to claim 6, characterized in that: The rotary valve assembly (14) is fixedly installed with a discharge pipe (15) at the other end away from the conveying pipe (13). The discharge pipe (15) is located at the top of the vibrating screen body (16). The rotary valve assembly (14), the discharge pipe (15) and the vibrating screen body (16) are in one-to-one correspondence.