Automatic framing assembly line for stamping aluminum parts

Abstract

The utility model relates to the field of full-automatic processing equipment, and discloses a stamping aluminum piece automatic framing assembly line which comprises a base table plate, a plurality of positioning plates are fixedly connected to the top of the base table plate, a containing frame is slidably connected to the inner walls between the positioning plates, and the bottom of a supporting frame is fixedly connected to the top of the base table plate. The supporting frames are distributed on the left side and the right side of the base table plate, the side walls of the supporting frames are fixedly connected with translation devices, the outer walls of the translation devices are slidably connected with lifters, the side walls of the lifters are fixedly connected with a fixed base table, and a plurality of adsorbers are arranged on the inner wall of the fixed base table. According to the automatic framing device, the translator drives the lifter to move, the lifter enables the fixed base table to descend, the adsorber adsorbs the stamping parts, the lifter ascends, the translator moves towards the storage frame, the lifter descends after the translator reaches the upper portion, the adsorber relieves adsorption, the stamping parts are stacked in the storage frame, automatic framing is achieved, the framing operation efficiency and accuracy are improved, and the labor cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of fully automated processing equipment, and in particular to an automated assembly line for stamped aluminum parts. Background Technology

[0002] In modern industrial production, with the continuous expansion of production scale and the increasing demand for production efficiency, the framing process of stamped aluminum parts has become a key part of the production line. Automated framing lines for stamped aluminum parts have emerged to meet the needs of large-scale production for fast and accurate framing of stamped aluminum parts. Under the general trend of industrial automation, such lines play a crucial role in improving the efficiency and stability of the entire production system. They involve the coordinated operation of multiple mechanical structures and automated control technologies to achieve a series of complex yet orderly processes from the conveying and sorting of stamped parts to framing, thereby adapting to the requirements of modern high-efficiency production.

[0003] Traditional framing mechanisms for stamped aluminum parts are often quite simple. In some factories, manual framing is used, where workers need to sort and organize the aluminum parts from a pile of messy stamped parts and place them in the framing area. The tools used in this method are very basic, such as simple handheld grippers for picking up the aluminum parts. In terms of transportation, the stamped aluminum parts may simply be transported to the vicinity of the framing area by a simple flat conveyor belt. This method relies entirely on the experience and physical strength of the workers, and it is mainly based on human visual recognition and manual operation to complete the framing. There is no efficient mechanical transmission or automated sorting and positioning technology.

[0004] However, this traditional framing method suffers from inefficiency. Relying entirely on manual operation, the speed of workers in sorting and placing stamped aluminum parts is greatly limited. Moreover, as working hours increase, workers are prone to fatigue, which further reduces the framing speed. At the same time, the accuracy of manual operation is difficult to guarantee. After working for a long time, workers may place parts in the wrong position or miss parts due to a lack of concentration. These problems seriously affect production efficiency and product quality, increase production costs, and are detrimental to the company's development in the fierce market competition. Therefore, an automatic framing production line for stamped aluminum parts is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an automatic frame assembly line for stamped aluminum parts, which aims to improve the problems of low frame assembly efficiency and easy errors in the prior art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An automated assembly line for packing stamped aluminum parts includes a base plate, a support assembly at the bottom of the base plate for supporting and fixing equipment, a conveying assembly on the side wall of the base plate for conveying stamped aluminum parts, multiple positioning plates fixedly connected to the top of the base plate, a storage frame slidably connected between the inner walls of the positioning plates, and a transfer assembly at the top of the base plate for automatically transferring and packing the stamped aluminum parts.

[0008] The transfer assembly includes a support frame, the bottom of which is fixedly connected to the top of the base plate. The support frame is distributed on the left and right sides of the base plate. A top plate is fixedly connected to the top of the support frame. A control component is provided on the side wall of the support frame for monitoring and controlling equipment parameters. A translator is fixedly connected to the side wall of the support frame. A lifter is slidably connected to the outer wall of the translator. A fixed base is fixedly connected to the side wall of the lifter. Multiple adsorbers are provided on the inner wall of the fixed base, and the adsorbers are distributed in an array on the inner wall of the fixed base.

[0009] As a further description of the above technical solution:

[0010] The support assembly includes a support leg, the top of which is fixedly connected to the bottom of the base plate;

[0011] As a further description of the above technical solution:

[0012] The conveying assembly includes a conveyor belt, the sidewalls of which are fixedly connected to the sidewalls of the base plate, guide plates are fixedly connected to both the left and right sides of the inner wall of the conveyor belt, and a stamped part is slidably connected to the top of the conveyor belt;

[0013] As a further description of the above technical solution:

[0014] The control component includes a support plate, one side wall of which is fixedly connected to the side wall of the support frame, and a control console is fixedly connected to one side wall of the support plate;

[0015] As a further description of the above technical solution:

[0016] Support plates two are fixedly connected to both sides of one side wall of the support plate. Multiple sliding columns are arranged between the support plates two. The two ends of the sliding columns are fixedly connected to the side wall of the support plate two. The sliding columns are symmetrically distributed between the support plates two.

[0017] As a further description of the above technical solution:

[0018] The outer wall of the sliding column is provided with a slider, the inner wall of the slider is slidably connected to the outer wall of the sliding column, and a partition is fixedly connected between the inner walls of the slider;

[0019] As a further description of the above technical solution:

[0020] A connecting block is fixedly connected to the side wall of the slider, and a slider is fixedly connected to the side wall of the connecting block;

[0021] As a further description of the above technical solution:

[0022] The inner wall of the slider is slidably connected to a slide rail, which is distributed on the upper and lower sides of the slider. Fixed blocks are fixedly connected to both ends of the slide rail, and the side walls of the fixed blocks are fixedly connected to one side wall of the support plate.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, the translator drives the lifter to move horizontally. After it reaches the position, the lifter works to lower the fixed base, which in turn moves the adsorber. The adsorber then adsorbs and fixes the bottom stamped part. After fixing, the lifter rises, and the translator moves towards the storage frame. When it reaches the top, the lifter lowers, the adsorber releases its adsorption, and the stamped part is placed in the storage frame. This achieves a highly efficient and automatic framing effect for the stamped part, solves the problem of low efficiency and easy error in manual framing, improves framing efficiency and accuracy, and reduces labor costs.

[0025] 2. In this utility model, the slide of one side wall of the support plate slides on the slide rail, which drives the connecting block and the slider to move. The slider spacer moves accordingly, dividing the neatly arranged stamped parts into two parts and pushing them to both sides of the conveyor belt to complete sorting and separation. This improves sorting accuracy, solves the problem of difficult and inefficient sorting caused by the disorderly stamped parts, improves production efficiency and product quality, and ensures smooth subsequent processing. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of the automatic framing production line for stamped aluminum parts proposed in this utility model.

[0027] Figure 2 This is a schematic diagram of the conveyor belt structure of the automatic framing production line for stamped aluminum parts proposed in this utility model.

[0028] Figure 3 This is a schematic diagram of the structure of the translation device for the automatic framing production line of stamped aluminum parts proposed in this utility model.

[0029] Figure 4 This is a schematic diagram of the partition structure of the automatic framing production line for stamped aluminum parts proposed in this utility model.

[0030] Legend:

[0031] 1. Support leg; 2. Base plate; 3. Conveyor belt; 4. Control console; 5. Top plate; 6. Support frame; 7. Storage frame; 8. Positioning plate; 9. Guide plate; 10. Support plate one; 11. Translator; 12. Lifter; 13. Fixed base; 14. Adsorber; 15. Support plate two; 16. Sliding column; 17. Partition plate; 18. Sliding block; 19. Connecting block; 20. Slider; 21. Fixing block; 22. Slide rail; 23. Stamped part. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figure 1 - Figure 3An embodiment of this utility model provides an automatic frame assembly line for stamped aluminum parts, including a base plate 2, a support assembly at the bottom of the base plate 2 for supporting and fixing equipment, a conveying assembly on the side wall of the base plate 2 for conveying stamped aluminum parts, a plurality of positioning plates 8 fixedly connected to the top of the base plate 2, and a storage frame 7 slidably connected to the inner wall between the positioning plates 8, the storage frame 7 being made of plastic or other materials and capable of neatly accommodating stamped parts 23, and a transfer assembly at the top of the base plate 2 for automatically transferring and framing the stamped aluminum parts;The transfer assembly includes a support frame 6, whose bottom is fixedly connected to the top of the base plate 2. The support frames 6 are distributed on the left and right sides of the base plate 2, and a top plate 5 is fixedly connected to the top of the support frame 6. A control component is installed on the side wall of the support frame 6 for monitoring and controlling equipment parameters. A translator 11 is fixedly connected to the side wall of the support frame 6. The translator 11 is a high-precision linear motion device containing guide rails and a drive system, thereby driving the lift 12 to move stably along a preset horizontal direction. The lift 12 is slidably connected to the outer wall of the translator 11. The lift 12 is a device capable of vertical lifting motion. The lifting device 12 is capable of stably moving the fixed base 13 along the vertical direction. The fixed base 13 is fixedly connected to the side wall of the lifting device 12. The fixed base 13, which serves as the support platform for the adsorber 14, is made of aluminum alloy. Its internal structure is designed to provide a stable installation position and electrical connection for the adsorber 14. Multiple adsorbers 14 are arranged on the inner wall of the fixed base 13. The adsorber 14 is the core component for gripping the stamped part 23. It has a vacuum generating device inside, which is connected to the adsorption head through a pipe. The adsorption head is made of rubber material and can fit tightly against the surface of the stamped part 23. When the vacuum generating device is activated, the adsorption head and the stamped part 23 are gripped together. A local vacuum environment is formed between the surfaces of the stamped part 23, thereby generating a strong adsorption force that firmly fixes the stamped part 23 to the adsorption head. The adsorbers 14 are arranged in an array on the inner wall of the fixed base 13. The support assembly includes support legs 1, the top of which is fixedly connected to the bottom of the base plate 2. The conveying assembly includes a conveyor belt 3, the outer layer of which is covered with a textured rubber material. These textures increase the friction with the stamped part 23, keeping the stamped part 23 stable on the conveyor belt 3 and preventing it from easily sliding or shifting. The side walls of the conveyor belt 3 are fixedly connected to the side walls of the base plate 2, and the left and right sides of the inner wall of the conveyor belt 3 are also fixedly connected. A guide plate 9 is attached. The guide plate 9 is made of steel plate. The surface of the guide plate 9 is ground and polished to form a smooth surface. This can effectively reduce the friction of the stamped part 23 during the contact process and avoid scratching the surface of the stamped part 23. The stamped part 23 is slidably connected to the top of the conveyor belt 3. The control component includes a support plate 10. The side wall of the support plate 10 is fixedly connected to the side wall of the support frame 6. The control console 4 is fixedly connected to the side wall of the support plate 10. The control console 4 serves as the control center of the entire equipment. It can display various information such as the equipment operating status and parameter settings, and can also accurately control the operation of various parts of the equipment.

[0034] Specifically, when the stamped part 23 is separated to the left and right sides of the conveyor belt 3, the entire frame assembly process begins to operate in an orderly manner. First, the translator 11, as a key component for horizontal position adjustment, begins to function, driving the lifter 12 to move horizontally. When the lifter 12 moves to a position directly above the stamped part 23, it starts to work and drives the fixed base 13 to descend. The displacement of the fixed base 13 causes the suction device 14 to also move. Subsequently, the suction device 14 starts to work, adsorbing and fixing the stamped part 23 at its bottom. After fixing, the lifter 12 begins to rise. Under the action of the drive system, the lifter 12 moves along the opposite direction to the descent. The vertical movement of the device causes the fixed base 13, the adsorber 14, and the adsorbed stamped part 23 to rise together. At the same time, the translator 11 moves horizontally towards the storage frame 7. When it moves above the storage frame 7, the lifter 12 slowly descends into the storage frame 7 to prepare for the placement of the stamped part 23. Meanwhile, the adsorber 14 releases its adsorption fixation, the vacuum generator inside the adsorber 14 stops working, and the adsorption force disappears, thus placing the stamped part 23 into the storage frame 7. Through this series of orderly actions, the efficient and automatic framing of the stamped part 23 is achieved, greatly improving production efficiency and framing accuracy.

[0035] Reference Figure 4 Support plates 15 are fixedly connected to both sides of the sidewall of support plate 10. Multiple sliding pillars 16 are arranged between support plates 15, with both ends of each pillar fixedly connected to the sidewall of support plate 15. The pillars 16 are symmetrically distributed between support plates 15. A slider 18 is provided on the outer wall of each pillar 16, and the inner wall of each slider 18 is slidably connected to the outer wall of the pillar 16. A partition 17 is fixedly connected between the inner walls of the sliders 18. The partition 17 is a component that directly acts on the stamped part 23. It is made of thin metal sheet with a smooth surface and uniform thickness. The height and length of the partition 17 are designed according to the size of the stamped part 23 and sorting requirements, effectively separating the stamped part 23. A connecting block 19 is fixedly connected to the sidewall of the slider 18. One end of the connecting block 19 is tightly connected to a slider 20, and the other end... The slider 18 is fixedly connected to ensure effective force transmission during movement. The side wall of the connecting block 19 is fixedly connected to the slide 20. The slide 20 is one of the key moving parts for realizing the sorting action. Driven by the motor inside, the slide 20 slides left and right along the direction of the slide rail 22. Its sliding speed and displacement distance can be precisely controlled as needed. The slide rail 22 is slidably connected to the inner wall of the slide 20. The slide rail 22 is distributed on the upper and lower sides of the slide 20, providing a stable sliding track for the slide 20. The two ends of the slide rail 22 are fixedly connected to the fixing blocks 21. The two ends of the slide rail 22 are fixed to the fixing blocks 21 by bolt connection. The side wall of the fixing block 21 is fixedly connected to the side wall of the support plate 10, ensuring that the slide rail 22 will not be displaced during the operation of the equipment.

[0036] Specifically, when using the equipment, after the operator inputs the task parameters into the control console 4, the equipment starts to run. First, the stamped parts 23 are conveyed by the conveyor belt 3. The rotating rollers inside the conveyor belt 3 drive the conveyor belt 3 to run at a constant speed in a predetermined direction, thus continuously conveying the stamped parts 23 forward. When the stamped parts 23 pass the guide plate 9 on the inner wall of the conveyor belt 3, under the action of the guide plate 9, the stamped parts 23 will gradually adjust their position and direction, eventually forming a neat arrangement, preparing for subsequent sorting work. After the neatly arranged stamped parts 23 enter the equipment, the slider 20 on the side wall of the support plate 10 will slide left and right on the slide rail 22. The displacement of the slider 20 causes the connecting block 19 to move accordingly. Driven by the slider 20, the connecting block 19 moves along the same path as the slider 20. The sliding block 19 moves in a straight line, and its trajectory is consistent with the sliding trajectory of the slider 20. The displacement of the connecting block 19 causes the slider 18 to move synchronously. Driven by the connecting block 19, the slider 18 moves synchronously in the horizontal direction on the sliding column 16. The displacement of the slider 18 eventually causes the partition 17 between the sliders 18 to move as well. Driven by the slider 18, the partition 17 moves in the horizontal direction, and its movement direction is consistent with the movement direction of the slider 18. During the movement, the partition 17 gradually inserts between the neatly arranged stamped parts 23, and uses its own plane to divide the stamped parts 23 into left and right parts. As the partition 17 continues to move, it will push the stamped parts 23 to the left and right sides of the conveyor belt 3, so that the stamped parts 23 move to the left and right sides on the conveyor belt 3, thereby completing the sorting and separation of the stamped parts 23.

[0037] Working Principle: When using this equipment, the operator inputs the task parameters into the control console 4, which then controls the operation of the equipment. First, the stamped parts 23 are conveyed by the conveyor belt 3. When the stamped parts 23 pass the guide plate 9 on the inner wall of the conveyor belt 3, the randomly arranged stamped parts 23 will form a neat array under the guidance of the guide plate 9. After the neatly arranged stamped parts 23 enter the equipment, the slider 20 on the side wall of the support plate 10 will slide left and right on the slide rail 22. The displacement of the slider 20 causes the connecting block 19 to move accordingly, thereby causing the slider 18 to move synchronously, and ultimately causing the partition 17 between the sliders 18 to move as well. The displacement of the partition 17 divides the multiple neatly arranged stamped parts 23 into two parts and pushes the stamped parts 23 to the left and right sides of the conveyor belt 3, thus completing the stamping process. The sorting and separation of parts 23 improves sorting accuracy. When the stamped parts 23 are separated to the left and right sides of the conveyor belt 3, the translator 11 drives the lift 12 to move horizontally. When the lift 12 moves to the position directly above the stamped parts 23, the lift 12 starts to work and drives the fixed base 13 to descend. The displacement of the fixed base 13 causes the suction device 14 to also move. Then the suction device 14 starts to work and suctions and fixes the stamped parts 23 at its bottom. After fixing, the lift 12 starts to rise, and at the same time the translator 11 moves to the storage boxes 7 on both sides. When it moves above the storage boxes 7, the lift 12 descends, and at the same time the suction device 14 releases the suction fixation and places the stamped parts 23 into the storage boxes 7, thus achieving the effect of efficient and automatic boxing of the stamped parts 23.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic frame assembly line for stamped aluminum parts, comprising a base plate (2), characterized in that: The base plate (2) is provided with a support component at its bottom, which is used to support and fix the equipment. The base plate (2) is provided with a conveying component on its side wall, which is used to transport the stamped aluminum parts. The base plate (2) is fixedly connected with multiple positioning plates (8) at its top. The inner walls of the positioning plates (8) are slidably connected with storage frames (7). The base plate (2) is provided with a transfer component at its top, which is used to automatically transfer the stamped aluminum parts and frame them. The transfer assembly includes a support frame (6), the bottom of which is fixedly connected to the top of the base plate (2). The support frame (6) is distributed on the left and right sides of the base plate (2). A top plate (5) is fixedly connected to the top of the support frame (6). A control component is provided on the side wall of the support frame (6). The control component is used to monitor and control the equipment parameters. A translator (11) is fixedly connected to the side wall of the support frame (6). A lifter (12) is slidably connected to the outer wall of the translator (11). A fixed base (13) is fixedly connected to the side wall of the lifter (12). A plurality of adsorbers (14) are provided on the inner wall of the fixed base (13). The adsorbers (14) are distributed in an array on the inner wall of the fixed base (13).

2. The automatic frame assembly line for stamped aluminum parts according to claim 1, characterized in that: The support assembly includes a support leg (1), the top of which is fixedly connected to the bottom of the base plate (2).

3. The automatic frame assembly line for stamped aluminum parts according to claim 1, characterized in that: The conveying assembly includes a conveyor belt (3), the sidewall of the conveyor belt (3) is fixedly connected to the sidewall of the base plate (2), guide plates (9) are fixedly connected to both the left and right sides of the inner wall of the conveyor belt (3), and a stamped part (23) is slidably connected to the top of the conveyor belt (3).

4. The automatic frame assembly line for stamped aluminum parts according to claim 1, characterized in that: The control component includes a support plate (10), the side wall of which is fixedly connected to the side wall of the support frame (6), and a control console (4) is fixedly connected to the side wall of the support plate (10).

5. The automatic frame assembly line for stamped aluminum parts according to claim 4, characterized in that: Support plate 2 (15) is fixedly connected to both sides of the side wall of support plate 1 (10). Multiple sliding columns (16) are arranged between support plate 2 (15). The two ends of the sliding columns (16) are fixedly connected to the side wall of support plate 2 (15). The sliding columns (16) are symmetrically distributed between support plate 2 (15).

6. The automatic frame assembly line for stamped aluminum parts according to claim 5, characterized in that: The outer wall of the sliding column (16) is provided with a slider (18), the inner wall of the slider (18) is slidably connected to the outer wall of the sliding column (16), and a partition (17) is fixedly connected between the inner walls of the slider (18).

7. The automatic frame assembly line for stamped aluminum parts according to claim 6, characterized in that: A connecting block (19) is fixedly connected to the side wall of the slider (18), and a slider (20) is fixedly connected to the side wall of the connecting block (19).

8. The automatic frame assembly line for stamped aluminum parts according to claim 7, characterized in that: The inner wall of the slider (20) is slidably connected to a slide rail (22), which is distributed on the upper and lower sides of the slider (20). The two ends of the slide rail (22) are fixedly connected to a fixing block (21), and the side wall of the fixing block (21) is fixedly connected to the side wall of the support plate (10).

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