Manufacturing tool for annular housing
By using magnetic angle fixing parts and precision accessories in the multi-angle irregular ring cover tooling, the problem of difficulty in ensuring accuracy in the existing ring cover welding tooling is solved, achieving the effects of precise control and cost saving.
Patent Information
- Application Number
- CN202422951893.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-02
AI Technical Summary
The existing annular cover relies on machined parts such as stops and sliders for shape control during the welding process, which leads to complex design, frequent correction and replacement of parts, and difficulty in guaranteeing accuracy after long-term use, thus affecting production efficiency.
The multi-angle irregular ring-shaped cover tooling, including magnetic angle fixing parts and precision accessories, is used to achieve rapid adjustment of various angles and tolerances through electromagnetic fixing. Combined with a scale and a push screw, it achieves precise control, reducing calibration steps and parts replacement.
It achieves precise control over the size and angle of the annular cover, simplifies tooling adjustments, reduces costs, improves production efficiency and adaptability, and reduces waiting time.
Smart Images
Figure CN223656316U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to annular cover technology field especially, relate to a kind of annular cover's manufacturing tool. BACKGROUND
[0002] Cover is a kind of protective cover, mainly used to protect the key components such as screw, light pole, shaft, column in mechanical equipment, prevent them from being damaged by external pollutants such as dust, dirt, emulsion, chemical, so as to ensure the normal operation of mechanical equipment and prolong service life.
[0003] The existing annular cover often relies on mechanical structural parts such as stop block and sliding block to ensure its shape control during welding tooling process, aiming to achieve the purpose of size accuracy and shape correction. However, these tooling control parts are mostly machined parts, which not only need to be frequently corrected when adjusting size and angle, increasing the complexity of design and manufacturing, but also often need to replace new tooling or parts when facing new products. After long-term use, the accuracy of these mechanical structural parts cannot be guaranteed, which brings many inconveniences to production.
[0004] Therefore, there is a need for an annular cover manufacturing tool to solve the above problems. SUMMARY
[0005] The purpose of this section is to outline some aspects of the embodiments of the present utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name. Such simplifications or omissions cannot be used to limit the scope of the utility model.
[0006] In view of the above problems of the annular cover manufacturing tool, the present utility model is proposed.
[0007] Therefore, the purpose of the present utility model is to provide an annular cover manufacturing tool, which is used to solve the problems such as "the existing annular cover often relies on mechanical structural parts such as stop block and sliding block to ensure its shape control during welding tooling process, aiming to achieve the purpose of size accuracy and shape correction. However, these tooling control parts are mostly machined parts, which not only need to be frequently corrected when adjusting size and angle, increasing the complexity of design and manufacturing, but also often need to replace new tooling or parts when facing new products. After long-term use, the accuracy of these mechanical structural parts cannot be guaranteed, which brings many inconveniences to production".
[0008] To solve the above technical problems, the present utility model provides the following technical scheme: a multi-angle special-shaped annular cover tooling, comprising:
[0009] A main unit comprises a bottom plate, the upper end of the bottom plate is provided with a plurality of installation slots, and a plurality of installation holes are formed in each installation slot;
[0010] A control unit one is arranged in multiple groups, each group of the control unit one comprises an L-shaped fixed base, each L-shaped fixed base is arranged in an installation hole, and a plurality of push screws are connected to the inner wall of each L-shaped fixed base;
[0011] A control unit two is arranged in multiple groups, each group of the control unit two comprises a magnetic angle fixing piece, a flange block combination is rotatably connected to the magnetic angle fixing piece, a high-strength screw is fixedly installed at the upper end of each magnetic angle fixing piece, two positioning nuts are connected to each high-strength screw, a pressing plate is arranged between the two positioning nuts, and an adjustable baffle is slidably arranged at the lower end of each pressing plate.
[0012] As a preferred scheme of the tooling for the multi-angle special-shaped ring-shaped shell, two waist-shaped holes are symmetrically formed in each of the pressing plates, two lead screws are symmetrically fixedly installed at the upper end of each adjustable baffle, the upper end of each lead screw penetrates through the waist-shaped hole and is slidably connected in the waist-shaped hole, and a butterfly nut is connected to each lead screw.
[0013] As a preferred scheme of the tooling for the multi-angle special-shaped ring-shaped shell, a plurality of through holes are formed in each L-shaped fixed base, and the L-shaped fixed bases are fixedly installed in the installation slots through bolts.
[0014] As a preferred scheme of the tooling for the multi-angle special-shaped ring-shaped shell, a power supply box is fixedly installed at the lower end of the bottom plate, an electromagnetic component switch is fixedly installed at the upper end of the bottom plate, a connecting hole is formed at the center of the bottom plate, and the magnetic angle fixing pieces and the electromagnetic component switch are electrically connected with the power supply box.
[0015] As a preferred scheme of the tooling for the multi-angle special-shaped ring-shaped shell, an annular shell is arranged at the upper end of the bottom plate, the annular shell comprises an octagonal shell, a hexagonal shell and a pentagonal shell, one end of each push screw abuts against the side wall of the annular shell, and one end of each adjustable baffle abuts against the side wall of the annular shell.
[0016] As a preferred scheme of the tooling for the multi-angle special-shaped ring-shaped shell, two groups of scales are arranged at the upper end of each pressing plate, and each pressing plate is rotatably sleeved on the high-strength screw.
[0017] The utility model discloses a beneficial effect:
[0018] 1, the device through the scale, more fine, diversified accessories, guarantee the uniformity of component size, can be accurate control to the outer width, height, angle simultaneously, moreover, the magnetic angle fixing piece adopts the electromagnetic fixed mode, can be positioned on the bottom plate after electrification, for the customization product of various different angles and tolerance limit can quickly adjust the tooling, can be applicable to the product manufacturing of many same characteristics, enhance the functionality while saving the cost of tooling;
[0019] 2, the other control accessory unit of the manufacturing tooling can directly weld after fixing each component, and after finding deformation, corrects first and then takes out the product from the tooling. One forming reduces the positioning spot welding and full welding after cooling and the like, can reduce the time of repeated waiting operation through extrusion, bump ejection. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be briefly introduced to the drawing needed to be used in the embodiment description, obviously, the drawing in the following description is only some embodiments of the utility model, for those skilled in the art, under the premise of not paying the creative labor, other drawings can also be obtained according to these drawings. Wherein:
[0021] Figure 1 It is the fixed state structure diagram of octagonal cover shell in the manufacturing tooling of the utility model one annular cover shell.
[0022] Figure 2 It is the bottom view structure diagram of the manufacturing tooling of the utility model one annular cover shell.
[0023] Figure 3 It is the structure diagram of control unit two in the manufacturing tooling of the utility model one annular cover shell.
[0024] Figure 4 It is the structure diagram of control unit one in the manufacturing tooling of the utility model one annular cover shell.
[0025] Figure 5 It is the structure diagram of pentagonal cover shell in the manufacturing tooling of the utility model one annular cover shell.
[0026] Figure 6 It is the structure diagram of hexagonal cover shell in the manufacturing tooling of the utility model one annular cover shell.
[0027] Figure 7 It is the structure diagram of octagonal magnetic angle fixing piece in the utility model.
[0028] Figure 8 It is a structure schematic view of the hexagonal magnetic angle fixing part in the utility model.
[0029] Figure 9 It is a structure schematic view of the pentagonal magnetic angle fixing part in the utility model.
[0030] BRIEF DESCRIPTION OF DRAWINGS: 100, main unit; 101, bottom plate; 102, power box; 103, mounting hole; 104, electromagnetic part switch; 200, control unit one; 201, L right angle fixed base; 2011, through hole; 202, push screw; 300, control unit two; 301, magnetic angle fixing part; 302, flange pressure block combination; 303, high-strength screw; 304, positioning nut; 305, pressing plate; 306, adjustable baffle; 307, scale. DETAILED DESCRIPTION
[0031] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model are described in detail below with reference to the drawings of the specification.
[0032] In the following description, a lot of specific details are set forth in order to facilitate a thorough understanding of the utility model, but the utility model can also be implemented in other ways different from the description herein, and those skilled in the art can make similar generalization without departing from the connotation of the utility model, therefore the utility model is not limited by the specific embodiments disclosed below.
[0033] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the utility model. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an independent or alternative embodiment excluding other embodiments.
[0034] Thirdly, the utility model is described in detail in conjunction with the schematic view, and in the detailed description of the embodiments of the utility model, the cross-sectional view of the device structure will be partially enlarged without the general proportion for the convenience of description, and the schematic view is only an example, which should not limit the scope of protection of the utility model herein. In addition, three-dimensional spatial dimensions including length, width and depth should be included in actual manufacturing.
[0035] REFERENCE Figures 1-9 For one embodiment of the utility model, a multi-angle special-shaped ring shell tool is provided, which comprises:
[0036] The main unit 100 comprises a bottom plate 101, and a plurality of mounting grooves are formed in the upper end of the bottom plate 101, and a plurality of mounting holes 103 are formed in each mounting groove;
[0037] The control unit one 200 is provided in multiple groups, each group of control unit one 200 includes an L-shaped fixed base 201, each L-shaped fixed base 201 is provided in the mounting hole 103, and a plurality of push screws 202 are connected to the inner wall of each L-shaped fixed base 201;
[0038] The control unit two 300 is provided in multiple groups, each group of control unit two 300 includes a magnetic angle fixing piece 301, a flange block combination 302 is rotatably connected to the magnetic angle fixing piece 301, a high-strength screw 303 is fixedly installed at the upper end of each magnetic angle fixing piece 301, two positioning nuts 304 are connected to each high-strength screw 303, a pressing plate 305 is arranged between the two positioning nuts 304, and an adjustable stop bar 306 is slidably arranged at the lower end of each pressing plate 305.
[0039] The angle of the magnetic angle fixing piece 301 of the multiple groups of control unit two 300 near one end of the annular cover can be set to 135°, 120°, and 108°, corresponding to an eight-corner cover, a six-corner cover, and a five-corner cover, respectively. The pressing plate 305 of the multiple groups of control unit two 300 can be rotatably adjusted on the high-strength screw 303 and locked by the two positioning nuts 304. Therefore, it is convenient to clamp the eight-corner cover, the six-corner cover, and the five-corner cover at different angles.
[0040] The device uses a scaled, more refined, and diversified accessory to ensure the uniformity of the component size, accurately control the outer width, height, and angle, and use an electromagnetic fixing method for the magnetic angle fixing piece 301. After being powered on, the magnetic angle fixing piece 301 can be attracted and positioned on the bottom plate 101. The customized product with different angles and tolerance limits can be quickly adjusted, which can be applied to the production of multiple products with the same characteristics, enhance the functionality, and save the cost of the tooling.
[0041] After the other control accessory units of the production tooling fix the components, they can be directly welded. After deformation is found, the product is removed from the tooling after correction. One-time forming reduces the positioning spot welding and full welding after cooling, and can reduce the repeated waiting time through extrusion and protrusion.
[0042] Each of the plurality of pressing plates 305 is symmetrically provided with two waist-shaped holes, the upper end of each of the plurality of adjustable stop bars 306 is fixedly installed with two lead screws, the upper end of each lead screw penetrates the waist-shaped hole and is slidably connected in the waist-shaped hole, and a butterfly nut is connected to each lead screw. The adjustable stop bar 306 is abutted against the side wall of the cover, and the butterfly nut and the lead screw are used to fix the adjustable stop bar 306.
[0043] The plurality of L-shaped fixed bases 201 are fixedly installed in the installation groove through bolts.
[0044] The lower end of the bottom plate 101 is fixedly installed with a power box 102, the upper end of the bottom plate 101 is fixedly installed with an electromagnetic switch 104, a connecting hole is formed at the center of the bottom plate 101, the plurality of magnetic angle fixing members 301 and the electromagnetic switch 104 are electrically connected with the power box 102, and the magnetic angle fixing member 301 can be firmly adsorbed on the bottom plate 101 after the power is turned on.
[0045] The upper end of the bottom plate 101 is provided with a ring-shaped cover, the ring-shaped cover includes an octagonal cover, a hexagonal cover and a pentagonal cover, one end of the plurality of push screws 202 abuts against the side wall of the ring-shaped cover, one end of the plurality of adjustable baffle strips 306 abuts against the side wall of the ring-shaped cover, and the verticality of the outer shape of the cover is controlled through the plurality of push screws 202.
[0046] The upper end of the plurality of pressing plates 305 is provided with two sets of scales 307, the plurality of pressing plates 305 are rotatably sleeved on the high-strength screw 303, and the position of the adjustable baffle strip 306 is adjusted through cooperation with the scales 307.
[0047] Working principle: the cover shell metal part is placed above the bottom plate 101, the cover shell metal part is pressed on the bottom plate 101 through the flange pressing block combination 302, the push screw 202 is rotated, one end of the push screw 202 abuts against the side wall of the ring-shaped cover, the outer shape and the verticality of the cover are adjusted and controlled through the plurality of push screws 202, further, the positioning nut 304 is rotated, the positioning nut 304 moves up and down, the pressing plate 305 moves up and down and abuts above the cover shell, the cover shell of different heights is adjusted and controlled, the adjustable baffle strip 306 is adjusted and makes it abut against the side wall of the cover shell, and the angle of the cover shell is adjusted and controlled in cooperation with the magnetic angle fixing member 301, wherein the contents not described in detail in the description belong to the prior art known to those skilled in the art.
[0048] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limited. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present application, and they should be covered in the scope of the claims of the present application.
Claims
1. A manufacturing tool for a toroidal enclosure, characterized by, The utility model relates to a kind of control unit for the installation of multiple control units, including: Main unit (100), the main unit (100) includes bottom plate (101), the upper end of the bottom plate (101) is equipped with multiple installation slots, multiple mounting holes (103) are equipped in each installation slot; Control unit one (200), the control unit one (200) is set as multiple groups, each control unit one (200) includes L right-angle fixed base (201), each L right-angle fixed base (201) is set in mounting hole (103) respectively, multiple push screw rods (202) are engagedly connected in the inner wall of each L right-angle fixed base (201); Control unit two (300), the control unit two (300) is set as multiple groups, each control unit two (300) includes magnetic angle fixing piece (301) respectively, each magnetic angle fixing piece (301) is set in the upper end of bottom plate (101), flange block combination (302) is rotatably connected on each magnetic angle fixing piece (301), high-strength screw rod (303) is fixedly installed on the upper end of each magnetic angle fixing piece (301), two positioning nuts (304) are engagedly connected on each high-strength screw rod (303), pressing plate (305) is arranged between every two positioning nuts (304), adjustable baffle (306) is slidably arranged in the lower end of each pressing plate (305).
2. The manufacturing tooling for a ring-shaped enclosure of claim 1, wherein: Two waist-shaped holes are symmetrically equipped on multiple pressing plates (305), two lead screws are fixedly installed on the upper end of multiple adjustable baffles (306), the upper end of each lead screw is penetrated through waist-shaped hole and is slidably connected in waist-shaped hole, butterfly nut is engagedly connected on each lead screw.
3. The manufacturing tooling for a ring-shaped enclosure of claim 1, wherein: Multiple L right-angle fixed bases (201) are equipped with multiple through holes (2011) on them, and multiple L right-angle fixed bases (201) are fixedly installed in installation slot by bolt.
4. The manufacturing tooling for a ring-shaped enclosure of claim 1, wherein: Power box (102) is fixedly installed in the lower end of the bottom plate (101), electromagnetic component switch (104) is fixedly installed in the upper end of the bottom plate (101), connecting hole is equipped in the center of the bottom plate (101), and multiple magnetic angle fixing pieces (301) and electromagnetic component switches (104) are electrically connected between power box (102).
5. The manufacturing tooling for a ring-shaped enclosure of claim 1, wherein: Annular casing is arranged in the upper end of the bottom plate (101), the annular casing includes octagonal casing, hexagonal casing and pentagonal casing, one end of multiple push screw rods (202) is abutted on the side wall of annular casing, one end of multiple adjustable baffles (306) is abutted on the side wall of annular casing.
6. The manufacturing tooling for a ring-shaped enclosure of claim 1, wherein: Two groups of scales (307) are arranged in the upper end of multiple pressing plates (305), and multiple pressing plates (305) are rotatably sleeved on high-strength screw rod (303).